Electric reactor iron core metal plate machining device

By using a detachable stamping die and an adjustable-height pusher roller structure, the problem of increased costs associated with guide rollers in reactor core metal plate processing devices is solved, enabling automatic feeding of metal plates and expanding the scope of application.

CN223960441UActive Publication Date: 2026-03-03TEXAS ELECTRIC (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202520334566.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-03-03
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

In existing reactor core metal plate processing equipment, the guide roller mechanism increases costs and the metal plate feeding method needs to be optimized.

Method used

By employing a detachable stamping die and an adjustable-height pusher roller structure, combined with the design of telescopic components and guide rollers, automatic feeding and height adjustment of metal sheets can be achieved.

Benefits of technology

It improves the energy efficiency and applicability of reactor core metal plate processing equipment, reduces reliance on guide roller mechanism, and lowers costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric reactor iron core metal plate machining device which comprises a base and a stamping bin, and the output end of the stamping bin is detachably connected with a stamping die. In an initial state, the telescopic piece pushes the baffle to protrude out of the top of the base, the driving piece drives the pushing roller to rotate, the pushing roller pushes raw materials, after one side of the raw materials abuts against the baffle, the output end of the stamping bin pushes the stamping die, and after the stamping die completes stamping and cutting of the raw materials, the telescopic piece pulls the baffle to be stored in the bottom bin; the pushing roller pushes follow-up raw materials, the follow-up raw materials push a formed metal plate, the metal plate can cross the bottom bin and be guided out from one side of the base, the baffle is arranged to vertically ascend and descend, automatic discharging of the metal plate is achieved on the basis of raw material pushing, a guide roller mechanism used for discharging of the metal plate does not need to be additionally arranged, and the production efficiency is improved. Therefore, the energy-saving performance of the electric reactor iron core metal plate machining device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of reactor processing technology, and in particular to a reactor core metal plate processing device. Background Technology

[0002] A reactor core metal plate processing device is a device designed for manufacturing and processing the metal plates used in reactor cores. Reactors are important components in power systems used to limit current, stabilize voltage, or improve power factor. Their core is usually composed of multiple thin metal plates stacked together. These metal plates need to undergo precise cutting, stamping, shearing, and other processes to form specific shapes and sizes to meet the design requirements of the reactor.

[0003] Chinese Patent Publication No. CN215845158U, published on 20220218, discloses a reactor core metal plate processing device, characterized in that: it includes a stamping mechanism, a punching platform mechanism is provided below the stamping mechanism, the stamping mechanism has a stamping column that can move up and down to perform stamping action, the punching platform mechanism includes a stamping base located below the stamping column, a protruding positioning block is provided on the side of the stamping base, and a feeding platform is provided on the other side of the stamping base, the feeding platform and the upper end surface of the stamping base are at the same horizontal plane.

[0004] Existing reactor core metal plate processing devices, such as those described above, limit the raw material with a fixed baffle, cut and stamp the raw material with a stamping die, and then guide the metal plate out from the front through a guide roller mechanism. In practice, the addition of the guide roller mechanism increases the cost of the device. Considering the pushing pattern of the raw material, the feeding method of the metal plate can be further optimized. Therefore, it is urgent to propose a corresponding reactor core metal plate processing device to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a reactor core metal plate processing device in order to solve the above-mentioned problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A reactor core metal plate processing device includes a base and a stamping chamber. The output end of the stamping chamber is detachably connected to a stamping die. A bottom chamber is fixedly connected to the bottom of the base. A telescopic component is fixedly connected to the bottom of the bottom chamber, and a baffle is fixedly connected to the output end of the telescopic component. A fixing frame is fixedly connected to the top of the base, and a feeding component and a support component for supporting the feeding component are integrated on the top of the fixing frame.

[0008] Preferably, the support assembly includes a top frame and a positioning part for positioning the top frame. The top frame has a U-shaped structure, and the vertical end of the top frame is inserted into the top of the fixed frame.

[0009] Preferably, the positioning part includes a positioning rod that is screwed into the outer wall of the fixing frame, and the open end of the positioning rod abuts against the outer wall of the vertical end of the top frame.

[0010] Preferably, the feeding assembly includes a connecting frame fixedly connected to the bottom of the horizontal end of the top frame, a driving component fixedly connected to the outer wall of the connecting frame, and a push roller fixedly connected to the output end of the driving component.

[0011] Preferably, a guide roller is rotatably connected to the side of the fixed frame near the push roller.

[0012] Preferably, a rectangular block is fixedly connected to the output end of the stamping chamber, and an outer sleeve fixedly connected to the top of the stamping die is fitted onto the outside of the rectangular block, and the outer sleeve and the rectangular block are fixedly connected by a fixing rod.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0014] 1. In this application, in the initial state, the telescopic component pushes the baffle to protrude from the top of the base, and the driving component drives the push roller to rotate. The push roller pushes the raw material. After the raw material abuts against the baffle on one side, the output end of the stamping chamber pushes the stamping die. After the stamping die completes the stamping and cutting of the raw material, the telescopic component pulls the baffle to be stored in the bottom chamber. The push roller pushes the subsequent raw material. The subsequent raw material pushes the formed metal plate. The metal plate can cross the bottom chamber and be exported from one side of the base. By setting the baffle to be vertically lifting and lowering, and realizing the automatic unloading of the metal plate on the basis of the raw material pushing, there is no need to add a guide roller mechanism for unloading the metal plate, thereby improving the energy efficiency of the reactor core metal plate processing device.

[0015] 2. In this application, the guide roller can restrict the longitudinal position of the raw material without affecting the pushing of the raw material. The top frame moves vertically, and the top frame moves in conjunction with the pushing roller until the pushing roller moves to a suitable height. Then, the positioning rod is rotated to screw it into the fixed frame until its open end abuts against the outer wall of the vertical end of the top frame. This allows the height of the pushing roller to be easily adjusted according to the thickness of the raw material, thereby improving the applicability of the reactor core metal plate processing device. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure according to an embodiment of the present utility model is shown;

[0017] Figure 2 A schematic diagram of a rectangular block structure according to an embodiment of the present invention is shown;

[0018] Figure 3 A schematic diagram of the bottom compartment structure provided according to an embodiment of the present utility model is shown;

[0019] Figure 4 A schematic diagram of a pusher roller structure according to an embodiment of the present invention is shown.

[0020] Legend:

[0021] 1. Base; 2. Stamping chamber; 3. Stamping die; 4. Baffle; 5. Fixing frame; 6. Top frame; 7. Connecting frame; 8. Drive component; 9. Push roller; 10. Guide roller; 11. Positioning rod; 12. Rectangular block; 13. Outer casing; 14. Fixing rod; 15. Bottom chamber; 16. Telescopic component. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution:

[0024] A reactor core metal plate processing device includes a base 1 and a stamping chamber 2. The output end of the stamping chamber 2 is detachably connected to a stamping die 3. The bottom of the base 1 is fixedly connected to a bottom chamber 15. The bottom of the bottom chamber 15 is fixedly connected to a telescopic component 16, and the output end of the telescopic component 16 is fixedly connected to a baffle 4. The top of the base 1 is fixedly connected to a fixing frame 5, and the top of the fixing frame 5 integrates a feeding component and a support component for supporting the feeding component.

[0025] In the initial state, the telescopic component 16 pushes the baffle 4 to protrude from the top of the base 1, and the driving component 8 drives the pushing roller 9 to rotate. The pushing roller 9 pushes the raw material. After the raw material abuts against the baffle 4 on one side, the output end of the stamping chamber 2 pushes the stamping die 3. After the stamping die 3 completes the stamping and cutting of the raw material, the telescopic component 16 pulls the baffle 4 to be stored in the bottom chamber 15. The pushing roller 9 pushes the subsequent raw material. The subsequent raw material pushes the formed metal plate. The metal plate can cross the bottom chamber 15 and be exported from one side of the base 1. By setting the baffle 4 to be vertically lifted and lowered, and realizing the automatic unloading of the metal plate on the basis of the raw material pushing, there is no need to add a rotating roller mechanism for unloading the metal plate, thereby improving the energy efficiency of the reactor core metal plate processing device.

[0026] Specifically, such as Figure 2 and Figure 4As shown, the support assembly includes a top frame 6 and a positioning part for positioning the top frame 6. The top frame 6 has a U-shaped structure, and its vertical end is inserted into the top of the fixed frame 5. The positioning part includes a positioning rod 11 that is screwed into the outer wall of the fixed frame 5, and the open end of the positioning rod 11 abuts against the outer wall of the vertical end of the top frame 6. The feeding assembly includes a connecting frame 7 that is fixedly connected to the bottom of the horizontal end of the top frame 6. A driving component 8 is fixedly connected to the outer wall of the connecting frame 7, and a pushing roller 9 is fixedly connected to the output end of the driving component 8. The guide roller 10 can limit the longitudinal position of the raw material without affecting the pushing of the raw material. When the top frame 6 is moved vertically, the top frame 6 moves in conjunction with the pushing roller 9 until the pushing roller 9 moves to a suitable height. Then, the positioning rod 11 is rotated to screw into the fixed frame 5 until its open end abuts against the outer wall of the vertical end of the top frame 6. This allows the height of the pushing roller 9 to be easily adjusted according to the thickness of the raw material, thereby improving the applicability of the reactor core metal plate processing device.

[0027] Specifically, such as Figure 2 and Figure 3 As shown, a guide roller 10 is rotatably connected to the side of the fixed frame 5 near the push roller 9, which can limit the longitudinal position of the raw material without affecting the pushing of the raw material. A rectangular block 12 is fixedly connected to the output end of the stamping chamber 2. An outer sleeve 13, which is fixedly connected to the top of the stamping die 3, is sleeved on the outside of the rectangular block 12. The outer sleeve 13 and the rectangular block 12 are fixedly connected by a fixing rod 14. This ensures that the connection between the stamping die 3 and the output end of the stamping chamber 2 is stable, while also ensuring the convenience of disassembling and assembling the stamping die 3.

[0028] Working principle: In the initial state, the telescopic component 16 pushes the baffle 4 to protrude from the top of the base 1. The driving component 8 drives the pushing roller 9 to rotate, and the pushing roller 9 pushes the raw material. After the raw material abuts against the baffle 4 on one side, the output end of the stamping chamber 2 pushes the stamping die 3. After the stamping die 3 completes the stamping and cutting of the raw material, the telescopic component 16 pulls the baffle 4 to be stored in the bottom chamber 15. The pushing roller 9 pushes the subsequent raw material, which pushes the formed metal plate. The metal plate can cross the bottom chamber 15 and be exported from one side of the base 1. By setting the baffle 4 to vertically lift and lower, and on the basis of pushing the raw material, the metal plate is successfully cut. The automatic feeding of the metal plate eliminates the need for an additional roller mechanism for feeding the metal plate, thereby improving the energy efficiency of the reactor core metal plate processing device. The guide roller 10 can restrict the longitudinal position of the raw material without affecting its pushing. The vertically moving top frame 6 is linked with the pushing roller 9 until the pushing roller 9 moves to a suitable height. Then, the positioning rod 11 is rotated to engage with the fixed frame 5 until its open end abuts against the outer wall of the vertical end of the top frame 6. This allows the height of the pushing roller 9 to be easily adjusted according to the thickness of the raw material, thereby improving the applicability of the reactor core metal plate processing device.

[0029] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A reactor core metal plate processing device, comprising a base (1) and a punching bin (2), characterized in that, The stamping bin (2) output end is detachably connected with a stamping die (3), the base (1) bottom is fixedly connected with a bottom bin (15), the bottom bin (15) bottom is fixedly connected with an extension piece (16), and the extension piece (16) output end is fixedly connected with a baffle (4), the base (1) top is fixedly connected with a fixed frame (5), and the fixed frame (5) top is integrated with a feeding assembly and a supporting assembly for supporting the feeding assembly.

2. The reactor core metal plate processing device according to claim 1, characterized by, The supporting assembly comprises a top frame (6) and a positioning portion for positioning the top frame (6), the top frame (6) is in a U-shaped structure, and the vertical end of the top frame (6) is inserted into the top of the fixed frame (5).

3. The reactor core metal sheet processing apparatus according to claim 2, characterized by The positioning portion comprises a positioning rod (11) which is screwed with the outer wall of the fixed frame (5), and the open end of the positioning rod (11) abuts against the outer wall of the vertical end of the top frame (6).

4. The reactor core metal sheet processing apparatus according to claim 3, characterized by The feeding assembly comprises a connecting frame (7) which is fixedly connected with the horizontal end of the top frame (6), the outer wall of the connecting frame (7) is fixedly connected with a driving piece (8), and the output end of the driving piece (8) is fixedly connected with a pushing roller (9).

5. The reactor core metal sheet processing apparatus according to claim 4, characterized by The fixed frame (5) is rotatably connected with a guide roller (10) on the side close to the pushing roller (9).

6. The reactor core metal sheet processing apparatus according to claim 5, wherein The stamping bin (2) output end is fixedly connected with a rectangular block (12), the outer side of the rectangular block (12) is sleeved with an outer sleeve (13) which is fixedly connected with the top of the stamping die (3), and the outer sleeve (13) and the rectangular block (12) are fixedly connected through a fixing rod (14).