Battery cell module collection line tin soldering device
By designing a soldering device for the battery cell module acquisition line and employing non-contact unwinding and height adjustment techniques, the problems of burns and poisoning caused by manually holding the soldering wire were solved, achieving safe and efficient soldering operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-03
AI Technical Summary
During the soldering process of the existing battery cell module acquisition line, manual handling of the solder wire can easily burn fingers, and lead-containing solder is toxic and harmful to health.
A soldering device for battery cell module acquisition lines was designed. It adopts a housing and an unwinding assembly. The guide wheel is driven by a hand crank to achieve non-contact unwinding of the solder wire roll. The height of the solder wire is adjusted by a height adjustment frame, and soldering is performed in conjunction with an electric arc iron.
It eliminates the need for manual handling of the welding wire, avoiding burns and poisoning, and adapts to the welding needs of battery cell modules of different sizes.
Smart Images

Figure CN223960671U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soldering equipment technology, and more specifically, to a soldering device for a battery cell module acquisition line. Background Technology
[0002] A battery cell module is a unit assembled from multiple battery cells to provide higher voltage and capacity. In the production of three-wheeled or two-wheeled electric vehicles, the battery cell module acquisition lines need to be soldered using a soldering device.
[0003] Existing battery cell module acquisition lines are usually soldered manually. However, manually holding the solder wire can easily burn fingers, and lead-containing solder is toxic to the human body. Prolonged manual soldering can pose certain health risks. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a soldering device for battery cell module acquisition lines, which has the advantages of easy contactless unwinding of solder wire and adjustment of solder wire height, thereby solving the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the advantages of easy contactless unwinding of the welding wire and adjustment of the welding wire height, the specific technical solution adopted by this utility model is as follows: A soldering device for a battery cell module acquisition line includes a support frame, a mounting shell fixed on the top surface of the support frame, and a central column welded inside the mounting shell. A welding wire roll is sleeved on the surface of the central column. An unwinding assembly is installed on the left side of the top surface of the support frame, and a height adjustment frame is installed at the left edge of the support frame. An upper guide wheel and a lower guide wheel are rotatably installed inside the unwinding assembly from top to bottom, and a connecting sleeve is fixed at the axle of the upper guide wheel of the unwinding assembly. A hand crank is inserted and fixed at the square notch of the connecting sleeve. A wire guide tube is attached to one end of the unwinding assembly facing the height adjustment frame, and one end of the wire guide tube extends to the inside of the height adjustment frame. The solder wire on the welding wire roll passes through the mounting shell and extends to the inside of the unwinding assembly.
[0008] Furthermore, a threaded rod is inserted and installed at the top of the height adjustment frame, and the bottom of the threaded rod is fixedly connected to the wire guide cylinder. A wing nut that is threadedly connected to the threaded rod is provided on the top surface of the height adjustment frame, and guide rods are welded to both sides of the inside of the height adjustment frame. A guide ear is welded to the left and right sides of the wire guide cylinder, and the guide ear is sleeved with the guide rod.
[0009] Furthermore, the housing is a cylindrical structure, and several cylinders are welded around the open end of the housing, with a stop bar rotatably installed on the surface of each cylinder.
[0010] Furthermore, the end of the wire guide tube facing the unwinding assembly is welded with a flared horn, and the end of the wire guide tube facing away from the unwinding assembly is provided with an upward-opening bend.
[0011] Furthermore, one end of the hand crank is provided with a square plug, and the square plug is inserted into the square notch of the connecting sleeve.
[0012] Furthermore, the surfaces of both the upper and lower guide wheels are provided with annular grooves, and the axles of both the upper and lower guide wheels are rotatably connected to the unwinding assembly via bearings.
[0013] Furthermore, the side of the housing is provided with a filament outlet, which is oriented toward the unwinding assembly.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a soldering device for the acquisition line of a battery cell module, which has the following beneficial effects:
[0016] (1) This utility model adopts a mounting shell and an unwinding assembly on the support frame. By placing the welding wire roll on the central column of the mounting shell, the solder wire on the welding wire roll extends out from the wire outlet and extends between the upper guide wheel and the lower guide wheel inside the unwinding assembly. As the hand crank drives the upper guide wheel to rotate, the lower guide wheel rotates with the upper guide wheel, realizing the unwinding of the welding wire roll until the solder wire extends out from the end of the guide tube. Combined with the use of the electric arc iron, it is easy to perform soldering operations on the battery cell module acquisition line. With this method, there is no need for manual holding of the welding wire to perform soldering operations, avoiding the harm to human health caused by long-term manual holding of the welding wire, and preventing the solder wire from burning the fingers.
[0017] (2) In this utility model, a height adjustment frame is set on the support frame. Since the threaded rod installed on the height adjustment frame is connected to the wire guide cylinder, by rotating the wing nut that is threadedly connected to the threaded rod, the threaded rod is made to lift the wire guide cylinder during the upward process, so that the height of the solder wire in the wire guide cylinder is adjusted, thereby meeting the welding requirements of different sized battery cell modules. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of a battery cell module acquisition line soldering device according to an embodiment of the present utility model;
[0020] Figure 2 This is a schematic diagram of the unwinding assembly;
[0021] Figure 3 This is a structural diagram of the height adjustment frame;
[0022] Figure 4 This is a schematic diagram of the structure for housing the shell.
[0023] In the picture:
[0024] 1. Support frame; 2. Housing; 3. Center column; 4. Welding wire roll; 5. Unwinding assembly; 6. Height adjustment frame; 7. Wire guide drum; 8. Cylindrical rod; 9. Support bar; 10. Upper guide wheel; 11. Lower guide wheel; 12. Wire groove; 13. Connecting sleeve; 14. Hand crank; 15. Flared horn; 16. Threaded rod; 17. Wing nut; 18. Guide ear; 19. Guide rod; 20. Wire outlet. Detailed Implementation
[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0026] According to an embodiment of the present invention, a soldering device for collecting battery cell module acquisition lines is provided.
[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a soldering device for a battery cell module acquisition line according to an embodiment of the present invention includes a support frame 1. A mounting shell 2 is fixed to the top surface of the support frame 1, and a central column 3 is welded inside the mounting shell 2. A wire coil 4 is sleeved on the surface of the central column 3. An unwinding assembly 5 is installed on the left side of the top surface of the support frame 1, and a height adjustment frame 6 is installed at the left edge of the support frame 1. An upper guide wheel 10 and a lower guide wheel 11 are rotatably mounted inside the unwinding assembly 5 from top to bottom. A connecting sleeve 13 is fixed at the axle of the upper guide wheel 10. A hand crank 14 is inserted and fixed into the square notch of the connecting sleeve 13. A wire guide 7 is attached to one end of the unwinding assembly 5 facing the height adjustment frame 6, and one end of the wire guide 7 extends to the inside of the height adjustment frame 6. The solder wire on the solder wire roll 4 passes through the mounting shell 2 and extends to the inside of the unwinding assembly 5. In order to facilitate the welding of the battery cell module acquisition line, an electric arc iron is also provided so that the solder wire can be heated and melted by the electric arc iron.
[0028] In one embodiment, a threaded rod 16 is inserted and installed on the top of the height adjustment frame 6, and the bottom of the threaded rod 16 is fixedly connected to the wire guide cylinder 7. A wing nut 17 threadedly connected to the threaded rod 16 is provided on the top surface of the height adjustment frame 6, and guide rods 19 are welded to both sides of the inside of the height adjustment frame 6. A guide ear 18 is welded to the left and right sides of the wire guide cylinder 7, and the guide ear 18 is sleeved with the guide rod 19. With this structure, the height of the solder wire in the wire guide cylinder 7 can be adjusted, thereby meeting the welding requirements of battery cell modules of different sizes.
[0029] In one embodiment, the housing 2 is a cylindrical structure, and several cylinders 8 are welded around the open end of the housing 2. Each cylinder 8 has a stop bar 9 rotatably mounted on its surface. This structure facilitates the positioning of the welding wire coil 4. The surface of the cylinder 8 has an annular groove corresponding to the stop bar 9. The stop bar 9 is connected to the annular groove of the cylinder 8, and a rubber ring is used to prevent the stop bar 9 from rotating.
[0030] In one embodiment, a flared horn 15 is welded to one end of the wire guide drum 7 facing the unwinding assembly 5, and an upward-opening elbow is provided at the other end of the wire guide drum 7 facing away from the unwinding assembly 5. The flared horn 15 is used to prevent the solder wire from contacting the port of the wire guide drum 7 during the height adjustment stage, thus preventing breakage.
[0031] In one embodiment, a square plug is provided at one end of the hand crank 14, and the square plug is inserted into the square notch of the connecting sleeve 13. This structure makes it easy to install and remove the hand crank 14.
[0032] In one embodiment, the surfaces of the upper guide wheel 10 and the lower guide wheel 11 are both provided with annular grooves 12, and the axles of the upper guide wheel 10 and the lower guide wheel 11 are rotatably connected to the unwinding assembly 5 through bearings. With this structure, it is easy to pull the solder wire of the solder wire roll 4 to unwind.
[0033] In one embodiment, the side of the housing 2 is provided with a wire outlet 20, and the wire outlet 20 is positioned facing the unwinding assembly 5. This structure facilitates the output of solder wire.
[0034] Working principle: First, the welding wire coil 4 is placed on the central column 3 of the housing 2. Then, the abutment bar 9 on the surface of the cylinder 8 is rotated so that the abutment bar 9 contacts the side of the welding wire coil 4, limiting the welding wire coil 4. Then, the solder wire on the welding wire coil 4 extends out from the wire outlet 20 and extends between the upper guide wheel 10 and the lower guide wheel inside the unwinding assembly 5. As the hand crank 14 drives the upper guide wheel 10 to rotate, the lower guide wheel 11 rotates with the upper guide wheel 10, realizing the unwinding of the welding wire coil 4 until... Solder wire extends from the end of the wire guide tube 7 and reaches the solder joint of the battery cell module acquisition line. In conjunction with the use of the galvanizing iron, the battery cell module acquisition line is soldered. At the same time, since the threaded rod 16 installed on the height adjustment frame 6 is connected to the wire guide tube 7, by rotating the wing nut 17 threaded to the threaded rod 16, the threaded rod 16 is raised during the upward process, so that the height of the solder wire in the wire guide tube 7 can be adjusted, thereby meeting the welding requirements of battery cell modules of different sizes.
[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for tin soldering of acquisition wires of a battery module, comprising a carrier frame (1), characterized in that The top surface of the bearing frame (1) is fixed with a placement shell (2), and the center column (3) is welded in the placement shell (2), the surface of the center column (3) is sleeved with a welding wire roll (4), the left side of the top surface of the bearing frame (1) is provided with a unwinding assembly (5), and the edge of the left side of the bearing frame (1) is provided with a height adjusting frame (6), the upper guide wheel (10) and the lower guide wheel (11) are rotatably installed in the unwinding assembly (5) from top to bottom, the connecting sleeve (13) is fixed on the axle of the upper guide wheel (10) of the unwinding assembly (5), the square notch of the connecting sleeve (13) is inserted and fixed with a hand crank (14), the wire guide cylinder (7) is arranged at one end of the unwinding assembly (5) facing the height adjusting frame (6), and one end of the wire guide cylinder (7) extends to the inside of the height adjusting frame (6), the soldering wire on the welding wire roll (4) extends to the inside of the unwinding assembly (5) through the placement shell (2).
2. The device according to claim 1, wherein the device is characterized by: The top of the height adjusting frame (6) is provided with a threaded rod (16), and the bottom of the threaded rod (16) is fixedly connected with the wire guide cylinder (7), the top surface of the height adjusting frame (6) is provided with a butterfly nut (17) which is threadedly connected with the threaded rod (16), and the inside of the height adjusting frame (6) is welded with a guide rod (19) on both sides, the left and right sides of the wire guide cylinder (7) are respectively welded with a guide lug (18), and the guide lug (18) is sleeved with the guide rod (19).
3. The device according to claim 1, wherein the device is characterized by: The placement shell (2) is a cylindrical structure, and a plurality of cylinders (8) are welded around the opening end of the placement shell (2), and a resisting strip (9) is rotatably installed on the surface of each cylinder (8).
4. The device according to claim 1, wherein the device is characterized by: The wire guide cylinder (7) is welded with a flared horn (15) at one end facing the unwinding assembly (5), and the wire guide cylinder (7) is provided with a elbow with an opening facing upward at one end away from the unwinding assembly (5).
5. The device according to claim 1, wherein the device is characterized by: One end of the hand crank (14) is provided with a square plug, and the square plug is inserted with the square notch of the connecting sleeve (13).
6. The device according to claim 1, wherein the device is characterized by: The surfaces of the upper guide wheel (10) and the lower guide wheel (11) are provided with annular wire grooves (12), and the axles of the upper guide wheel (10) and the lower guide wheel (11) are rotatably connected with the unwinding assembly (5) through bearings.
7. The device according to claim 1, wherein the device is characterized by: The side surface of the placement shell (2) is provided with a wire outlet (20), and the wire outlet (20) is arranged towards the unwinding assembly (5).