Welding device for SMD lamp bead processing

By combining a vacuum suction cup and an adjustable clamping frame assembly, the deviation problem caused by unstable manual fixing during the LED substrate welding process is solved, achieving stable clamping and flexible adaptation of the substrate, and improving the welding quality.

CN223960677UActive Publication Date: 2026-03-03SHENZHEN HUALAI PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In the existing technology, the welding of LED pins to the tin-plated aluminum substrate relies on manual fixation, which leads to instability of the substrate, easy deviation and damage, and difficulty in maintaining stability for a long time.

Method used

The system employs a vacuum suction cup for adsorption and positioning, an adjustable pressure frame assembly for clamping, and a gas source system to achieve stable fixation of the lamp substrate, adapting to substrates of different sizes.

Benefits of technology

It improves the stability of the substrate during the welding process, reduces the risk of substrate damage, and has flexibility and adaptability to accommodate different substrate sizes.

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Abstract

The utility model discloses a welding device for SMD lamp bead processing, and relates to the technical field of LED processing. Comprising a bottom plate, supporting blocks are installed at the two ends of the bottom plate, a supporting plate is installed at the tops of the supporting blocks, a vacuum suction cup is embedded in the middle of the supporting plate, the top face of the vacuum suction cup is flush with the top face of the supporting plate, a supporting plate is installed on the supporting plate, a quick pressing clamp is installed on the supporting plate, and a pressing frame assembly is installed on the pressing head portion of the quick pressing clamp. The pressing frame assembly comprises a middle connecting piece, a left right-angle piece and a right right-angle piece. According to the welding device for surface-mounted lamp bead processing, the lamp substrate is placed on the supporting plate and is adsorbed and positioned through the vacuum suction cups, at the moment, the pressing frame assembly is pressed downwards to be clamped and fixed to the edge of the lamp substrate by operating the rapid pressing pliers, the stability of the lamp substrate during welding is improved, meanwhile, the pressing frame assembly is of an adjustable design, and the welding efficiency is improved. Adjustment and fixation can be conveniently carried out according to lamp substrates of different sizes, and certain use flexibility is achieved.
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