Pipeline welding mechanism

Abstract

The utility model discloses a pipeline welding mechanism which comprises two supporting seats, a main pipe is fixedly installed at the top ends of the two supporting seats, rotating pipes are rotatably installed at the two ends of the main pipe, limiting assemblies are arranged on the two rotating pipes, and a driving assembly is arranged between the two supporting seats. Two pipelines needing to be welded are fixed through the limiting assemblies respectively, the positions, needing to be welded, of the two pipelines are placed in the middle of the main pipe, pipeline joints in the main pipe can be conveniently welded through the welding groove in the upper portion of the main pipe, and the driving assembly can drive the rotating pipes on the two sides to rotate at the same time; and by welding the rotating pipeline, welding seams of the pipeline can be welded in all directions, synchronous rotation of the two pipelines is achieved, and the success rate and efficiency of welding are increased.

Description

Technical Field

[0001] This utility model relates to the field of pipeline welding technology, and in particular to a pipeline welding mechanism. Background Technology

[0002] Pipeline welding is a key technology in the oil, gas, and chemical industries. Welding processes connect pipelines into complete transportation systems, ensuring sealing, strength, and service life. With technological advancements, automated welding equipment and intelligent management systems are becoming increasingly common, improving welding efficiency and quality while reducing safety hazards.

[0003] Patent document CN210451615U discloses a pipe welding butt joint device, including a groove-shaped support for placing the pipe. The inner wall width of the groove of the support is greater than the outer diameter of the pipe. Adjustment holes are provided on both sides of the support, and adjustment components are fixed to the adjustment holes. Adjustment rods for adjusting the pipe position are threadedly connected to the adjustment components. An observation hole is provided at the bottom of the support for observing the pipe butt joint status. This invention is simple and safe to operate, provides accurate butt joints, and has high welding efficiency, making it suitable for all pipe welding butt joint devices.

[0004] In the prior art of the aforementioned patent, the device can observe the docking of two pipes through the observation hole. However, in order to achieve full welding of the pipes, the two pipes need to be rotated for welding. However, after the pipes are fixed, it is extremely inconvenient to rotate them. A new welding mechanism is needed to facilitate the welding of two pipes. Utility Model Content

[0005] Purpose of the utility model: The purpose of this utility model is to provide a pipe welding mechanism to solve the above-mentioned shortcomings in the prior art.

[0006] Technical solution: A pipe welding mechanism includes two support seats, a main pipe is fixedly installed at the top of the two support seats, rotating pipes are rotatably installed at both ends of the main pipe, a limit component is provided on each of the two rotating pipes, and a drive component is provided between the two support seats.

[0007] As a further description of the above technical solution: plug-in rings are fixedly installed on the peripheral walls of the two rotating pipes, and annular grooves are opened on the inner walls of both ends of the main pipe, and the plug-in rings are rotatably connected to the annular grooves.

[0008] As a further description of the above technical solution: the drive assembly includes a motor embedded and fixedly installed inside one of the support seats, the output end of the motor is connected to a drive rod, an mounting plate is fixedly installed between the two support seats, a rotating shaft is rotatably installed on the mounting plate, first gears are fixedly installed at both ends of the rotating shaft, and gear rings are fixedly installed on both rotating tubes, with the two gear rings meshing with the two first gears respectively.

[0009] As a further description of the above technical solution: a second bevel gear and a first bevel gear are fixedly installed on the rotating shaft and the drive rod respectively, and the first bevel gear and the second bevel gear mesh with each other.

[0010] As a further description of the above technical solution: the limiting component includes a frame that is fixedly installed on both sides of the rotating tube. The interior of each of the two frames is threaded with bolts, and one end of each bolt passes through the rotating tube and is rotatably mounted with a clamping ring.

[0011] As a further description of the above technical solution: the inner walls of the plurality of clamping rings are provided with rubber pads.

[0012] As a further description of the above technical solution: a welding groove is provided at the top of the main tube.

[0013] As a further description of the above technical solution: both sides of the welding groove are detachably connected to support plates.

[0014] Beneficial effects: The two pipes to be welded are fixed by limiting components, and the welding positions of the two pipes are placed in the middle of the main pipe. The welding groove above the main pipe facilitates welding of the pipe joints inside the main pipe. The drive component can simultaneously drive the rotating pipes on both sides to rotate, thereby driving the internal pipes to rotate. By welding the rotating pipes, the weld seams of the pipes can be welded from all directions. The synchronous rotation of the two pipes increases the success rate and efficiency of welding. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a pipe welding mechanism proposed in this utility model;

[0016] Figure 2 This is a three-dimensional cross-sectional structural diagram of the present invention;

[0017] Figure 3 For the present utility model Figure 2 A magnified structural diagram at point A;

[0018] Figure 4 This is a cross-sectional view of the drive component of this utility model.

[0019] Figure 5 This is a three-dimensional structural schematic diagram of the drive component of this utility model;

[0020] Figure 6 This is a cross-sectional structural diagram of the present invention.

[0021] Legend:

[0022] 1. Support base; 2. Main pipe; 3. Welding groove; 4. Support plate; 5. Rotating tube; 6. Gear ring; 7. Frame; 8. Bolt; 9. Clamping ring; 10. Rubber pad; 11. Insertion ring; 12. Annular groove; 13. Mounting plate; 14. Rotating shaft; 15. First gear; 16. Motor; 17. Drive rod; 18. First bevel gear; 19. Second bevel gear. Detailed Implementation

[0023] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Reference Figure 1-6 A pipe welding mechanism includes two support bases 1, with a main pipe 2 fixedly installed at the top of each support base 1. Rotating pipes 5 are rotatably installed at both ends of the main pipe 2. Each of the rotating pipes 5 is provided with a limiting component. A driving component is provided between the two support bases 1. The two pipes to be welded are fixed by the limiting components, and the welding position of the two pipes is placed in the middle of the main pipe 2. The welding groove 3 above the main pipe 2 facilitates welding of the pipe joint inside the main pipe 2. The driving component can simultaneously drive the rotating pipes 5 on both sides to rotate, thereby driving the internal pipe to rotate. By welding the rotating pipe, the weld seam of the pipe can be welded from all directions, and the synchronous rotation of the two pipes is achieved, increasing the success rate and efficiency of welding.

[0025] As a preferred technical solution of this embodiment, the two rotating tubes 5 are fixedly installed with plug rings 11 on their peripheral walls, and the inner walls of both ends of the main tube 2 are provided with annular grooves 12. The plug rings 11 are rotatably connected to the annular grooves 12. The rotating tubes 5 can achieve axial positioning between the rotating tubes 5 and the main tube 2 through the plug rings 11, thereby preventing the rotating tubes 5 from detaching from the main tube 2.

[0026] As a preferred embodiment, the driving assembly includes a motor 16 embedded and fixedly installed inside one of the support bases 1. The output end of the motor 16 is connected to a drive rod 17. An mounting plate 13 is fixedly installed between the two support bases 1. A rotating shaft 14 is rotatably installed on the mounting plate 13. First gears 15 are fixedly installed at both ends of the rotating shaft 14. Gear rings 6 are fixedly installed on both rotating tubes 5. The two gear rings 6 mesh with the two first gears 15 respectively. The rotation of the motor 16 can drive the drive rod 17 to rotate. The drive rod 17 can drive the rotating shaft 14 to rotate through two bevel gears. The rotating shaft 14 can drive the gear rings 6 to rotate simultaneously through the two gears at both ends, thereby driving the rotation of the two rotating tubes 5.

[0027] As a preferred technical solution of this embodiment, a second bevel gear 19 and a first bevel gear 18 are fixedly installed on the rotating shaft 14 and the drive rod 17, respectively, and the first bevel gear 18 and the second bevel gear 19 mesh with each other; the drive rod 17 drives the first bevel gear 18 to rotate, the first bevel gear 18 can drive the second bevel gear 19 to rotate, and the second bevel gear 19 can drive the rotating shaft 14 to rotate.

[0028] As a preferred technical solution in this embodiment, the limiting component includes a frame 7 that is fixedly installed on both sides of the rotating tube 5. Bolts 8 are threadedly connected inside both frame 7. One end of each bolt 8 passes through the rotating tube 5 and is rotatably mounted with a clamping ring 9. By screwing the bolts inward, the clamping rings 9 on both sides can be controlled to clamp towards the middle, thereby fixing the pipe to be welded. Furthermore, by adjusting the position of the clamping rings 9 clamping the pipe, the position of the pipe can be adjusted, thereby achieving precise docking of the two pipes.

[0029] As a preferred technical solution in this embodiment, the inner walls of the plurality of clamping rings 9 are provided with rubber pads 10; the rubber pads 10 can protect the surface of the welding ring and prevent the clamping rings 9 from causing wear to the pipeline.

[0030] As a preferred technical solution in this embodiment, a welding groove 3 is provided at the top of the main pipe 2; the welding groove 3 can open up the space above the main pipe 2, thereby facilitating the welding of the internal pipes.

[0031] As a preferred technical solution in this embodiment, the welding groove 3 is detachably connected to both sides of the support plate 4. The support plate 4 can increase the placement space on both sides of the main pipe 2, which is convenient for placing some welding materials and increases the convenience of the welding process. Since the support plate 4 is detachable, only one side of the support plate 4 can be installed, and the other side is convenient for the staff to stand and weld.

[0032] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A pipe welding mechanism comprising two support seats (1), characterized in that, The top end of two supporting seats (1) is fixedly installed with a main pipe (2), the two ends of the main pipe (2) are rotatably installed with rotating pipes (5), two limiting assemblies are arranged on the rotating pipes (5), and a driving assembly is arranged between the two supporting seats (1).

2. A pipe welding mechanism according to claim 1, wherein Two rotating pipes (5) are fixedly installed with plug-in rings (11) on the peripheral wall, and annular grooves (12) are formed in the inner wall of the two ends of the main pipe (2); the plug-in rings (11) are rotatably connected with the annular grooves (12).

3. A pipe welding mechanism according to claim 2, wherein The driving assembly comprises a motor (16) embeddedly and fixedly installed in one of the supporting seats (1), a driving rod (17) is in transmission connection with the output end of the motor (16), an installation plate (13) is fixedly installed between the two supporting seats (1), a rotating shaft (14) is rotatably installed on the installation plate (13), first gear wheels (15) are fixedly installed at the two ends of the rotating shaft (14), toothed rings (6) are fixedly installed on the two rotating pipes (5), and the two toothed rings (6) are in meshing connection with the two first gear wheels (15) respectively.

4. A pipe welding mechanism according to claim 3, wherein Second bevel gears (19) and first bevel gears (18) are fixedly installed on the rotating shaft (14) and the driving rod (17) respectively, and the first bevel gears (18) and the second bevel gears (19) are in meshing connection.

5. The pipe welding mechanism of claim 1, wherein, The limiting assembly comprises frame bodies (7) fixedly installed on the two sides of the rotating pipe (5), bolts (8) are in threaded connection with the interiors of the two frame bodies (7), and clamping rings (9) are rotatably installed at the ends of the two bolts (8) and penetrating through the rotating pipe (5).

6. A pipe welding mechanism according to claim 5, wherein Rubber pads (10) are arranged on the inner walls of the clamping rings (9).

7. A pipe welding mechanism according to claim 1, wherein A welding groove (3) is formed in the top end of the main pipe (2).

8. A pipe welding mechanism according to claim 7, wherein Supporting plates (4) are detachably connected on the two sides of the welding groove (3).

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