Polishing device for gear shaft

By designing the moving and rotating components of the gear shaft polishing device, automated polishing is achieved, solving the problems of high labor intensity and uneven polishing for workers, and improving the polishing effect and surface quality of the gear shaft.

CN223961098UActive Publication Date: 2026-03-03NANJING JINTUO MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In the existing technology, the polishing process of gear shafts involves high labor intensity for workers and uneven polishing results, leading to inconsistent surface roughness of the gear shafts.

Method used

A gear shaft polishing device was designed, comprising a moving component and a rotating component. By automatically controlling the rotating component to move and fix the gear shaft, all-round polishing can be achieved.

Benefits of technology

It reduces the labor intensity of workers, improves the polishing effect of gear shafts, and ensures a smooth and consistent surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device for a gear shaft, and belongs to the technical field of gear machining. The polishing device for the gear shaft comprises a base plate, a mounting box is fixedly connected to the upper portion of the base plate, a moving assembly is arranged on an inner cavity of the mounting box, the moving assembly penetrates through the mounting box and is connected with a polishing device, and a rotating assembly is arranged on the upper portion of the mounting box. By arranging the rotating assembly, the device can automatically control the rotating assembly to move, so that workers do not need to manually control the rotating assembly to move, the labor intensity of the workers is reduced, meanwhile, by arranging the rotating assembly, the device can automatically clamp and fix the gear shaft, and the working efficiency is improved. And the device can further drive the gear shaft to rotate, so that the rotating assembly can comprehensively polish the gear shaft, and the polishing effect of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of gear processing technology, and more specifically, to a polishing device for gear shafts. Background Technology

[0002] A gear shaft is a rotating support component, and its sections can have different diameters. After rough machining, the surface of the gear shaft is often very rough. To make the surface smooth, bright, and more precise, polishing is required. However, in the existing technology, the polishing of gear shafts is generally done by hand-held polishing devices. Prolonged hand-held polishing increases the labor intensity of the workers. Furthermore, hand-held polishing may result in some parts not being polished, and the polishing effect may be inconsistent, thus reducing the polishing effect of the gear shaft. Based on this, the present invention designs a gear shaft polishing processing device to solve the above problems. Utility Model Content

[0003] 1. Technical problems to be solved

[0004] The purpose of this invention is to provide a polishing device for gear shafts to solve the problems mentioned in the background art.

[0005] 2. Technical Solution

[0006] A polishing apparatus for a gear shaft includes a base plate, a mounting box fixedly connected to the top of the base plate, a movable component disposed inside the mounting box, the movable component passing through the mounting box and connected to a polishing device, and a rotating component disposed above the mounting box, the rotating component passing through the mounting box and connected to the movable component.

[0007] Preferably, the movable component includes a threaded rod rotatably connected to the inner wall of the mounting box. One end of the threaded rod passes through the mounting box and is provided with a drive component. A threaded seat is threadedly connected to the outer side of the threaded rod. A U-shaped frame is fixedly connected to the threaded seat through the mounting box. The U-shaped frame is rotatably connected to the grinding device. A guide seat is fixedly connected to the outer side of the U-shaped frame. A guide rod is slidably connected to the outer side of the guide seat. Both ends of the guide rod are fixedly connected to the mounting box.

[0008] Preferably, the drive assembly includes a motor fixedly mounted on the upper part of the base plate, a drive wheel fixedly connected to the output shaft of the motor, a belt sleeved on the outer side of the drive wheel, and a driven wheel connected to the drive wheel via the belt. A drive shaft is fixedly connected to the outer side of the driven wheel, and the drive shaft passes through the mounting box and is fixedly connected to a threaded rod.

[0009] Preferably, the rotating assembly includes a mounting bracket one and a mounting bracket two fixedly connected above the mounting box. A transmission assembly is provided on the side of the mounting bracket two near the mounting bracket one. A connecting sleeve is fixedly connected to the outer side of the mounting bracket one. A spring is provided in the inner cavity of the connecting sleeve. One end of the spring is fixedly connected to the connecting sleeve, and the other end of the spring is fixedly connected to a connecting plate. A movable rod is fixedly connected to the outer side of the connecting plate. The movable rod passes through the connecting sleeve and is rotatably connected to a rotating disk.

[0010] Preferably, the transmission assembly includes a rotating rod rotatably connected to the outside of the mounting bracket two. One end of the rotating rod is fixedly connected to a fixed disc, and the other end of the rotating rod is fixedly connected to a driven wheel two. A belt two is sleeved on the outside of the driven wheel two, and the driven wheel two is connected to a driving wheel two through the belt two. A mounting shaft is fixedly connected to the outside of the driving wheel two. The mounting shaft is rotatably connected to the mounting box, and a full gear is fixedly connected to the outside of the mounting shaft. A residual gear meshes with the outside of the full gear, and a linkage shaft is fixedly connected to the outside of the residual gear. The linkage shaft passes through the mounting box and is fixedly connected to a threaded rod.

[0011] 3. Beneficial effects

[0012] Compared with existing technologies, the advantages of this utility model are:

[0013] In this invention, by setting a moving component, the device can automatically control the movement of the rotating component, thereby avoiding the need for manual control of the rotating component by the operator and reducing the labor intensity of the operator. At the same time, by setting a rotating component, the device can automatically hold and fix the gear shaft, and the device can also drive the gear shaft to rotate, so that the rotating component can fully polish the gear shaft, improving the polishing effect of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0016] Figure 3 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0017] Figure 4 For the present utility model Figure 3 Enlarged view of the structure at point B in the middle;

[0018] Figure 5 This is a sectional view of the mounting box structure of this utility model;

[0019] Figure 6 This is a cross-sectional view of the connecting sleeve structure of this utility model.

[0020] The following are the labeling instructions in the diagram: 1. Base plate; 2. Mounting box; 3. Moving assembly; 31. Threaded rod; 32. Threaded seat; 33. U-shaped frame; 34. Guide seat; 35. Guide rod; 36. Motor; 37. Drive wheel one; 38. Belt one; 39. Driven wheel one; 310. Drive shaft; 4. Rotating assembly; 41. Mounting bracket one; 42. Connecting sleeve; 43. Spring; 44. Connecting plate; 45. Movable rod; 46. Rotating disk; 47. Mounting bracket two; 48. Rotating rod; 49. Fixed disk; 410. Driven wheel two; 411. Belt two; 412. Drive wheel two; 413. Mounting shaft; 414. Full gear; 415. Residual gear; 416. Linkage shaft; 5. Grinding device. Detailed Implementation

[0021] Example: Please refer to Figure 1-6 A polishing device for a gear shaft includes a base plate 1, a mounting box 2 fixedly connected to the top of the base plate 1, a moving component 3 disposed in the inner cavity of the mounting box 2, the moving component 3 penetrating the mounting box 2 and connected to a polishing device 5, and a rotating component 4 disposed above the mounting box 2, the rotating component 4 penetrating the mounting box 2 and connected to the moving component 3.

[0022] The moving component 3 includes a threaded rod 31 rotatably connected to the inner wall of the mounting box 2. One end of the threaded rod 31 passes through the mounting box 2 and is provided with a drive component. A threaded seat 32 is threadedly connected to the outer side of the threaded rod 31. A U-shaped frame 33 is fixedly connected to the threaded seat 32 passing through the mounting box 2. The U-shaped frame 33 is rotatably connected to the grinding device 5. A guide seat 34 is fixedly connected to the outer side of the U-shaped frame 33. A guide rod 35 is slidably connected to the outer side of the guide seat 34. Both ends of the guide rod 35 are fixedly connected to the mounting box 2. The drive component includes a motor 36 fixedly mounted above the base plate 1. A drive wheel 37 is fixedly connected to the output shaft of the motor 36. A belt 38 is sleeved on the outer side of the drive wheel 37. A driven wheel 39 is connected to the drive wheel 37 through the belt 38. A drive shaft 310 is fixedly connected to the outer side of the driven wheel 39. The drive shaft 310 passes through the mounting box 2 and is fixedly connected to the threaded rod 31.

[0023] Specifically, when polishing is required on the gear shaft, the rotating assembly 4 is controlled to operate, and then the motor 36 is turned on, causing the motor 36 to drive the drive wheel 37, which is fixedly connected to its output shaft, to rotate. When the drive wheel 37 rotates, it drives the driven wheel 39 to rotate via the belt 38. When the driven wheel 39 rotates, it drives the drive shaft 310, which is fixedly connected to it, to rotate. This causes the drive shaft 310 to drive the threaded rod 31, which is fixedly connected to it, to rotate. When the threaded rod 31 rotates, it drives the threaded seat 32, which is threadedly connected to it, to move. When the threaded seat 32 moves, it drives the U-shaped frame 33, which is fixedly connected to it, to move synchronously. This allows the rotating assembly 4 to polish the gear shaft.

[0024] The rotating assembly 4 includes a mounting bracket 41 and a mounting bracket 47 fixedly connected above the mounting box 2. A transmission assembly is provided on the side of the mounting bracket 47 near the mounting bracket 41. A connecting sleeve 42 is fixedly connected to the outer side of the mounting bracket 41. A spring 43 is provided inside the connecting sleeve 42. One end of the spring 43 is fixedly connected to the connecting sleeve 42, and the other end of the spring 43 is fixedly connected to a connecting plate 44. A movable rod 45 is fixedly connected to the outer side of the connecting plate 44. The movable rod 45 passes through the connecting sleeve 42 and is rotatably connected to a rotating disk 46. The transmission assembly includes a rotating rod 48 rotatably connected to the outer side of the mounting bracket 47. One end of the rotating rod 48 is fixedly connected to a fixed disk 49, and the other end of the rotating rod 48 is fixedly connected to a driven wheel 410. A belt 411 is sleeved on the outer side of the driven wheel 410, and the driven wheel 410 is connected to a driving wheel 412 through the belt 411. A mounting shaft 413 is fixedly connected to the outer side of the driving wheel 412. The mounting shaft 413 is rotatably connected to the mounting box 2, and a full gear 414 is fixedly connected to the outer side of the mounting shaft 413. A residual gear 415 meshes with the outer side of the full gear 414. A linkage shaft 416 is fixedly connected to the outer side of the residual gear 415. The linkage shaft 416 passes through the mounting box 2 and is fixedly connected to the threaded rod 31.

[0025] Specifically, pressing the rotating disk 46 near the mounting bracket 41 causes the rotating disk 46 to move the movable rod 45 fixedly connected to it. When the movable rod 45 moves, it causes the connecting plate 44 fixedly connected to it to move synchronously, thereby compressing the spring 43 fixedly connected to it. Then, the gear shaft is placed between the rotating disk 46 and the fixed disk 49. The rotating disk 46 is then released, causing the rotating disk 46 to press the gear shaft tightly through the elastic force of the spring 43. When the threaded rod 31 rotates, it causes the linkage shaft 416 fixedly connected to it to rotate, thereby causing the linkage shaft 416 to drive the residual gear 415 fixedly connected to it to rotate. When the residual gear 415 rotates, it drives the full gear 414 that meshes with it to rotate, which in turn drives the mounting shaft 413 that is fixedly connected to it to rotate. When the mounting shaft 413 rotates, it drives the driving wheel 412 that is fixedly connected to it to rotate, which in turn drives the driven wheel 410 to rotate via the belt 411. When the driven wheel 410 rotates, it drives the rotating rod 48 that is fixedly connected to it to rotate, which in turn drives the fixed disk 49 that is fixedly connected to it to rotate. When the fixed disk 49 rotates, it drives the gear shaft to rotate synchronously, thereby polishing the gear shaft.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A polishing apparatus for a gear shaft, comprising a base plate (1), characterized in that: The upper side of the substrate (1) is fixedly connected with a mounting box (2), the inner cavity of the mounting box (2) is provided with a moving assembly (3), the moving assembly (3) penetrates the mounting box (2) and is connected with a polishing device (5), the upper side of the mounting box (2) is provided with a rotating assembly (4), the rotating assembly (4) penetrates the mounting box (2) and is connected with the moving assembly (3).

2. A device for polishing a gear shaft as set forth in claim 1, characterized in that: The moving assembly (3) comprises a threaded rod (31) rotatably connected to the inner wall of the mounting box (2), one end of the threaded rod (31) penetrates the mounting box (2) and is provided with a driving assembly, and the outer side of the threaded rod (31) is threadedly connected with a threaded seat (32), the threaded seat (32) penetrates the mounting box (2) and is fixedly connected with a U-shaped frame (33), the U-shaped frame (33) is rotatably connected with the polishing device (5), and the outer side of the U-shaped frame (33) is fixedly connected with a guide seat (34), the outer side of the guide seat (34) is slidably connected with a guide rod (35), and both ends of the guide rod (35) are fixedly connected with the mounting box (2).

3. A device for polishing a gear shaft as set forth in claim 2, wherein: The driving assembly comprises a motor (36) fixedly installed above the substrate (1), a driving shaft (310) fixedly connected with the outer side of a driven wheel one (39), the driving shaft (310) penetrates the mounting box (2) and is fixedly connected with the threaded rod (31).

4. The device for polishing a gear shaft according to claim 1, wherein: The rotating assembly (4) comprises a mounting frame one (41) and a mounting frame two (47) fixedly connected above the mounting box (2), the mounting frame two (47) is provided with a transmission assembly on the side close to the mounting frame one (41), the outer side of the mounting frame one (41) is fixedly connected with a connecting sleeve (42), the inner cavity of the connecting sleeve (42) is provided with a spring (43), one end of the spring (43) is fixedly connected with the connecting sleeve (42), and the other end of the spring (43) is fixedly connected with a connecting plate (44), the outer side of the connecting plate (44) is fixedly connected with a movable rod (45), the movable rod (45) penetrates the connecting sleeve (42) and is rotatably connected with a rotating disc (46).

5. A device for polishing a gear shaft as set forth in claim 4, wherein: The transmission assembly includes a rotating rod (48) rotatably connected outside the second mounting frame (47), one end of the rotating rod (48) is fixedly connected with a fixed disc (49), and the other end of the rotating rod (48) is fixedly connected with a driven wheel two (410), the outer side of the driven wheel two (410) is sleeved with a belt two (411), and the driven wheel two (410) is connected with a driving wheel two (412) through the belt two (411), the outer side of the driving wheel two (412) is fixedly connected with a mounting shaft (413), the mounting shaft (413) is rotatably connected with the mounting box (2), and the outer side of the mounting shaft (413) is fixedly connected with a full gear (414), the outer side of the full gear (414) is meshed with a broken gear (415), the outer side of the broken gear (415) is fixedly connected with a linkage shaft (416), and the linkage shaft (416) penetrates the mounting box (2) and is fixedly connected with the threaded rod (31).