Maintenance tool for electric precipitator

By designing a lifting assembly for electrostatic precipitator maintenance tools and utilizing guiding and buffering mechanisms, the problem of instability in manual hoist lifting was solved, achieving stable lifting of the cathode wire and improving maintenance efficiency and quality.

CN223961268UActive Publication Date: 2026-03-03CHONGQING QINENG ELECTRICITY & ALUMINUM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The existing manual hoist equipment is unstable when lifting pressure-bearing insulators, which can easily cause damage to internal components such as cathode wires.

Method used

An electrostatic precipitator maintenance tool was designed, including a gantry frame, cathode wire hooks, and a lifting assembly. The tool utilizes a telescopic cylinder, a fixed hook, a guide, and a buffer rod to achieve smooth lifting of the cathode wire through a guiding and buffering mechanism.

Benefits of technology

It improved the stability of the maintenance process, reduced the workload of maintenance personnel, and improved the efficiency and quality of replacing pressure-bearing insulators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of maintenance tools, in particular to an electric dust remover maintenance tool which comprises a door-shaped frame, a cathode wire hook and a lifting assembly, and the lifting assembly comprises a telescopic air cylinder, a fixed hook, a guide piece and a buffer rod. The door-shaped frame provides installation conditions for the lifting assembly, the cathode wire hook is hung at the bottom of the lifting assembly and used for penetrating through an observation hole of an electric precipitation heat preservation box to hook a cathode wire and replace a pressure-bearing insulator, the lifting assembly is used for stably lifting the cathode wire hook and the hooked cathode wire, the cathode wire hook hooks the fixing hook, and the fixing hook is used for fixing the cathode wire hook. The cathode wire hook extends into an observation hole of the electric precipitation heat preservation box, the telescopic air cylinder is started through the controller, the output end of the telescopic air cylinder extends to lower the cathode wire hook and hook the cathode wire, and then the telescopic air cylinder is started through the controller to enable the output end of the telescopic air cylinder to contract and lift the cathode wire. The acting force of the buffer rod on the telescopic air cylinder is buffered, and the guide piece guides, so that the pressure-bearing insulator is lifted stably.
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Description

Technical Field

[0001] This utility model relates to the field of maintenance tools, and in particular to a maintenance tool for electrostatic precipitators. Background Technology

[0002] Electrostatic precipitators achieve dust particle charging by ionizing the gas near the corona electrode through corona discharge, generating a large number of positive and negative ions, which then attach to the dust particles.

[0003] However, during the use of electrostatic precipitators, the cathode often hits the pressure-bearing insulator, causing damage to the pressure-bearing insulator. This will prevent the high-frequency power supply from operating normally and requires replacement. Replacement requires the use of a manual hoist for lifting, but the lifting process of a manual hoist is very unstable and can easily damage internal components such as the cathode wire. Utility Model Content

[0004] The purpose of this utility model is to provide a maintenance tool for electrostatic precipitators, which aims to solve the problem that the lifting process of existing manual hoist equipment for lifting pressure-bearing insulators is very unstable and easily causes damage to internal components such as cathode wires.

[0005] To achieve the above objectives, this utility model provides an electrostatic precipitator maintenance tool, including a portal frame, a cathode wire hook, and a lifting assembly. The lifting assembly is disposed on one side of the portal frame, and the cathode wire hook is hung on one side of the lifting assembly. The lifting assembly includes a telescopic cylinder, a fixed hook, a guide member, and a buffer rod. The guide member is fixedly connected to the portal frame and located on one side of the portal frame. The telescopic cylinder is fixedly connected to the portal frame and detachably connected to the guide member, and is located on one side of the portal frame. The fixed hook is fixedly connected to the guide member and located on the side of the guide member away from the telescopic cylinder. The buffer rod is disposed between the guide member and the portal frame.

[0006] The guide component includes a guide rail and a sliding plate. The guide rail is fixedly connected to the portal frame and is located on the side of the portal frame closer to the telescopic cylinder. The sliding plate is fixedly connected to the telescopic cylinder and slidably connected to the guide rail, and is located between the guide rail and the telescopic cylinder.

[0007] The slide plate includes a connecting ring, a base plate, and a slider. The connecting ring is detachably connected to the telescopic cylinder and is located on the side of the telescopic cylinder away from the portal frame. The base plate is fixedly connected to the connecting ring and is located on the side of the connecting ring away from the telescopic cylinder. The slider is fixedly connected to the base plate and slidably connected to the guide rail and is located on both sides of the base plate.

[0008] The buffer rod includes a damping rod and a buffer spring. The damping rod is fixedly connected to the base plate and the portal frame, and is located between the portal frame and the base plate. The buffer spring is sleeved on the outside of the damping rod.

[0009] The portal frame includes a frame body and a connecting plate. The frame body is fixedly connected to the telescopic cylinder and is located on one side of the telescopic cylinder. The connecting plate is fixedly connected to the frame body and is located at the bottom of the frame body.

[0010] This utility model discloses a maintenance tool for an electrostatic precipitator. The portal frame provides installation conditions for the lifting assembly and supports the entire maintenance tool. The cathode wire hook is hung at the bottom of the lifting assembly and is used to hook the cathode wire through the observation hole of the electrostatic precipitator insulation box for replacing the pressure-bearing insulator. This reduces the workload of maintenance personnel and improves the quality and speed of maintenance. The lifting assembly is used to smoothly lift the cathode wire hook and the hooked cathode wire. Specifically, the cathode wire hook hooks the fixed hook and extends the cathode wire hook into the observation hole of the electrostatic precipitator insulation box. At this time, the worker starts the telescopic cylinder through the controller. The output end of the telescopic cylinder extends and lowers the cathode wire hook to hook the cathode wire. Finally, the telescopic cylinder is started again through the controller, causing the output end of the telescopic cylinder to retract and lift the cathode wire. During this process, the buffer rod buffers the force of the telescopic cylinder, and the guide member guides the load-bearing insulator to rise smoothly. This solves the problem that the existing manual hoist equipment is very unstable when lifting the load-bearing insulator, which can easily cause damage to internal components such as the cathode wire. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0012] Figure 1 This is a front view of an electrostatic precipitator maintenance tool according to this utility model.

[0013] Figure 2 This is a structural schematic diagram of an electrostatic precipitator maintenance tool according to this utility model.

[0014] Figure 3 This is a schematic diagram of the structure of an electrostatic precipitator maintenance tool from another direction according to this utility model.

[0015] In the diagram: 1-Gate frame, 2-Cathode wire hook, 3-Lifting assembly, 4-Telescopic cylinder, 5-Fixed hook, 6-Guide component, 7-Buffer rod, 8-Guide rail, 9-Slide plate, 10-Connecting ring, 11-Base plate, 12-Slider, 13-Damping rod, 14-Buffer spring, 15-Frame body, 16-Connecting plate. Detailed Implementation

[0016] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0017] Please see Figures 1 to 3 This utility model provides a maintenance tool for an electrostatic precipitator, including a portal frame 1, a cathode wire hook 2, and a lifting assembly 3. The lifting assembly 3 is disposed on one side of the portal frame 1, and the cathode wire hook 2 is hung on one side of the lifting assembly 3. The lifting assembly 3 includes a telescopic cylinder 4, a fixed hook 5, a guide 6, and a buffer rod 7. The guide 6 is fixedly connected to the portal frame 1 and located on one side of the portal frame 1. The telescopic cylinder 4 is fixedly connected to the portal frame 1 and detachably connected to the guide 6, and is located on one side of the portal frame 1. The fixed hook 5 is fixedly connected to the guide 6 and located on the side of the guide 6 away from the telescopic cylinder 4. The buffer rod 7 is disposed between the guide 6 and the portal frame 1.

[0018] In this embodiment, the portal frame 1 provides installation conditions for the lifting assembly 3 and supports the entire maintenance tool. The cathode wire hook 2 is hung at the bottom of the lifting assembly 3 and is used to hook the cathode wire through the observation hole of the electrostatic precipitator insulation box for replacing the pressure-bearing insulator, reducing the workload of maintenance personnel and improving maintenance quality and speed. The lifting assembly 3 is used to smoothly lift the cathode wire hook 2 and the hooked cathode wire. Specifically, the cathode wire hook 2 hooks onto the fixed hook 5 and extends the cathode wire hook 2 into the observation hole of the electrostatic precipitator insulation box. At this time, the worker starts the telescopic cylinder 4 through the controller. The output end of the telescopic cylinder 4 extends and lowers the cathode wire hook 2 to hook the cathode wire. Finally, the telescopic cylinder 4 is started again through the controller, causing the output end of the telescopic cylinder 4 to retract and lift the cathode wire. During this process, the force of the telescopic cylinder 4 is buffered by the buffer rod 7 and guided by the guide member 6, so that the pressure-bearing insulator can rise smoothly. This solves the problem that the existing manual hoist equipment is very unstable when lifting the pressure-bearing insulator, which can easily cause damage to internal components such as the cathode wire.

[0019] Furthermore, the guide member 6 includes a guide rail 8 and a slide plate 9. The guide rail 8 is fixedly connected to the portal frame 1 and is located on the side of the portal frame 1 close to the telescopic cylinder 4. The slide plate 9 is fixedly connected to the telescopic cylinder 4 and slidably connected to the guide rail 8, and is located between the guide rail 8 and the telescopic cylinder 4.

[0020] In this embodiment, the output end of the telescopic cylinder 4 drives the slide plate 9 to slide within the guide rail 8, thereby preventing the telescopic cylinder 4 from deviating to the side, which would cause the cathode wire hook 2 to deviate to the side and result in unstable lifting.

[0021] Furthermore, the slide plate 9 includes a connecting ring 10, a base plate 11, and a slider 12. The connecting ring 10 is detachably connected to the telescopic cylinder 4 and is located on the side of the telescopic cylinder 4 away from the portal frame 1. The base plate 11 is fixedly connected to the connecting ring 10 and is located on the side of the connecting ring 10 away from the telescopic cylinder 4. The slider 12 is fixedly connected to the base plate 11 and slidably connected to the guide rail 8, and is located on both sides of the base plate 11.

[0022] In this embodiment, the connecting ring 10 is provided for connecting the base plate 11 and the output end of the telescopic cylinder 4. The base plate 11 provides installation conditions for the slider 12. The output end of the telescopic cylinder 4 drives the base plate 11, so that the base plate 11 drives the slider 12 to slide within the guide rail 8, thereby guiding the output end of the telescopic cylinder 4.

[0023] Furthermore, the buffer rod 7 includes a damping rod 13 and a buffer spring 14. The damping rod 13 is fixedly connected to the base plate 11 and the portal frame 1, and is located between the portal frame 1 and the base plate 11. The buffer spring 14 is sleeved on the outside of the damping rod 13.

[0024] In this embodiment, when the output end of the telescopic cylinder 4 retracts, the base plate 11 is lifted, thereby squeezing the damping rod 13. The damping rod 13 achieves buffering of the force exerted by the telescopic cylinder 4 by squeezing the buffer medium therein. The setting of the buffer spring 14 further enhances the buffering effect of the damping rod 13 on the force exerted by the telescopic cylinder 4.

[0025] Furthermore, the portal frame 1 includes a frame body 15 and a connecting plate 16. The frame body 15 is fixedly connected to the telescopic cylinder 4 and is located on one side of the telescopic cylinder 4. The connecting plate 16 is fixedly connected to the frame body 15 and is located at the bottom of the frame body 15.

[0026] In this embodiment, the frame body 15 provides installation conditions for the lifting assembly 3 and supports the entire maintenance tool, and the connecting plate 16 is used to fix the frame body 15 to the ground.

[0027] The above-disclosed embodiments are merely preferred embodiments of an electrostatic precipitator maintenance tool of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments, and equivalent variations made in accordance with the claims of this application, still fall within the scope of this application.

Claims

1. An electrical precipitator maintenance tool characterized by ; The application relates to a door type frame, a cathode line hook and a lifting assembly, wherein the lifting assembly is arranged on one side of the door type frame, the cathode line hook is hung on one side of the lifting assembly, the lifting assembly comprises a telescopic air cylinder, a fixed hook, a guide piece and a buffer rod, the guide piece is fixedly connected with the door type frame and located on one side of the door type frame, the telescopic air cylinder is fixedly connected with the door type frame and detachably connected with the guide piece and located on one side of the door type frame, the fixed hook is fixedly connected with the guide piece and located on the side of the guide piece away from the telescopic air cylinder, and the buffer rod is arranged between the guide piece and the door type frame. The guide piece comprises a guide rail and a sliding plate, the guide rail is fixedly connected with the door type frame and located on the side of the door type frame close to the telescopic air cylinder, and the sliding plate is fixedly connected with the telescopic air cylinder and slidably connected with the guide rail and located between the guide rail and the telescopic air cylinder.

2. The power dust collector service tool of claim 1, wherein ; The sliding plate comprises a connecting ring, a base plate and a sliding block, the connecting ring is detachably connected with the telescopic air cylinder and located on the side of the telescopic air cylinder away from the door type frame, the base plate is fixedly connected with the connecting ring and located on the side of the connecting ring away from the telescopic air cylinder, and the sliding block is fixedly connected with the base plate and slidably connected with the guide rail and located on both sides of the base plate.

3. The power sector maintenance tool of claim 2, wherein ; The buffer rod comprises a damping rod and a buffer spring, the damping rod is fixedly connected with the base plate and the door type frame and located between the door type frame and the base plate, and the buffer spring is sleeved outside the damping rod.

4. The power sector tool of claim 3, wherein ; The door type frame comprises a frame body and a connecting plate, the frame body is fixedly connected with the telescopic air cylinder and located on one side of the telescopic air cylinder, and the connecting plate is fixedly connected with the frame body and located at the bottom of the frame body.

5. The power dust collector service tool of claim 1, wherein ; ​