Split charging machine capable of preventing material overflow during split charging
By using an anti-overflow dispensing machine, infrared and distance sensors are used to precisely control the material conveying volume, solving the problem of easy overflow in dispensing machines, achieving efficient and accurate material dispensing, reducing waste and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-03
AI Technical Summary
Existing packaging machines are prone to overflow, leading to material waste and reduced efficiency.
The overflow prevention dispensing machine includes dispensing components, conveying components, support components, and a touch screen all-in-one machine. It uses infrared sensors and distance sensors to precisely control the material conveying volume and prevent the material from exceeding the container capacity.
It effectively prevents spillage, ensures the accuracy and efficiency of material packaging, reduces material waste, and maintains a clean production environment and the continuity of the production process.
Smart Images

Figure CN223962318U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dispensing machine technology, specifically a dispensing machine for preventing spillage. Background Technology
[0002] A packaging machine is a device used to automatically package materials into packaging containers. It can improve production efficiency, reduce labor costs, and ensure the accuracy and consistency of product packaging. Packaging machines have a wide range of applications, suitable for industries such as food, pharmaceuticals, chemicals, and agriculture. In the food industry, it is used for packaging milk powder, candy, biscuits, seasonings, etc., ensuring that the weight or quantity of each bag or bottle of food meets standards. In the pharmaceutical industry, it can accurately package tablets, capsules, oral liquids, ointments, etc., ensuring the accuracy and consistency of drug dosage. In the chemical industry, it is suitable for packaging various chemical raw materials, coatings, adhesives, etc., meeting the needs of different customers for product packaging specifications. In the daily necessities industry, in the production of cosmetics, detergents, toothpaste, and other daily necessities, packaging machines can package products into different packaging containers according to specified volumes or weights.
[0003] Regarding the aforementioned technologies, the inventors believe that the following drawbacks exist: although materials can be packaged, overflow is prone to occur, leading to material waste and reduced efficiency. Therefore, we propose a packaging machine with anti-overflow design to solve the above-mentioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a dispensing machine that prevents spillage, thus solving the problem of easy spillage.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a dispensing machine for preventing spillage, comprising a dispensing component, wherein the dispensing component is used for dispensing materials;
[0006] A conveying assembly is disposed directly below the dispensing assembly and is used to convey materials.
[0007] A support assembly, disposed outside the conveying assembly, is used to provide support for the conveying assembly; and
[0008] A touch screen all-in-one machine, wherein the touch screen all-in-one machine is disposed on one side surface of the support component.
[0009] Preferably, the support assembly includes a workbench, a mounting frame is provided on the top surface of the workbench, mounting holes are provided at the center of the lower position on both sides of the mounting frame, the mounting holes are connected to the conveying assembly, a limit hole is provided on the top surface of the mounting frame, the limit hole is connected to the dispensing assembly, an electric telescopic rod is provided on the top surface of the inner cavity of the mounting frame and on both sides of the limit hole, a lifting plate is provided at the output end of the electric telescopic rod, a fixing hole is provided at the center of the bottom surface of the lifting plate, and an infrared sensor is provided on one side of the bottom surface of the lifting plate.
[0010] Preferably, an infrared sensor is provided on one side of the bottom surface of the lifting plate, and the infrared sensor is used to sense the container.
[0011] Preferably, the conveying assembly includes a fixing plate disposed in the inner cavity of the mounting hole. A through hole is provided at the center of the top surface of the fixing plate. A rotating tube is disposed in the inner cavity of the through hole. Multiple rotating tubes are disposed in a linear array. A conveyor belt is disposed on the outer side of the multiple rotating tubes. A servo motor is disposed at one end of one of the rotating tubes.
[0012] Preferably, the top surface of the fixing plate is provided with a guard plate on both sides of the through hole, and the guard plate is used to increase the stability of material conveying.
[0013] Preferably, the dispensing assembly includes a storage bin disposed within the cavity of the limiting hole. A cover plate is provided on the top surface of the storage bin, and a feeding pipe is disposed at the center of the top surface of the cover plate. A conveying pipe is disposed at the center of the bottom surface of the storage bin, and a metering pump is disposed at the upper outer side of the conveying pipe. A telescopic pipe is provided at the output end of the conveying pipe, and the outer side of the telescopic pipe is connected to a fixing hole. A dispensing head is provided at the output end of the telescopic pipe, and a distance sensor is disposed on one side of the bottom surface of the dispensing head.
[0014] Preferably, the top-view outer diameter of the dispensing head is the same as the top-view outer diameter of the limiting hole.
[0015] Beneficial effects
[0016] This utility model provides a dispensing machine for preventing spillage during dispensing. Compared with the prior art, it has the following advantages:
[0017] This overflow-proof dispensing machine, when dispensing materials, first places the support component in a preset position, then fixes the conveying component to the inner cavity of the support component. Since the dispensing component is fixedly connected to the center of the top surface of the support component, the support component can provide support for the conveying component and the dispensing component, thereby improving the stability of the conveying component and the dispensing component. Then, the conveying component and the dispensing component are controlled by a touch screen all-in-one machine, so that the conveying component can transport the container to be dispensed, and the dispensing component can dispense the container, thereby improving convenience. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the support component structure of this utility model;
[0020] Figure 3 This is a schematic cross-sectional view of the conveying component of this utility model;
[0021] Figure 4 This is a schematic diagram of the sub-assembly component structure of this utility model;
[0022] Figure 5 This is a schematic diagram of structure A of this utility model.
[0023] In the diagram: 1. Support assembly; 11. Workbench; 12. Mounting frame; 13. Mounting hole; 14. Limiting hole; 15. Electric telescopic rod; 16. Lifting plate; 17. Fixing hole; 18. Infrared sensor; 2. Conveying assembly; 21. Fixing plate; 22. Through hole; 23. Rotating tube; 24. Conveyor belt; 25. Servo motor; 26. Guard plate; 3. Packaging assembly; 31. Storage bin; 32. Cover plate; 33. Feeding pipe; 34. Conveying pipe; 35. Metering pump; 36. Telescopic pipe; 37. Packaging head; 38. Distance sensor; 4. Touch screen all-in-one machine. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-4This utility model provides a technical solution: a dispensing machine for preventing spillage, including a dispensing component 3 for dispensing materials; a conveying component 2 disposed directly below the dispensing component 3 for conveying materials; a support component 1 disposed outside the conveying component 2 for providing support to the conveying component 2; and a touch screen all-in-one machine 4 disposed on one side surface of the support component 1.
[0026] When materials need to be repackaged, the support component 1 is first placed in the preset position, and then the conveying component 2 is fixedly connected to the inner cavity of the support component 1. Since the repackaging component 3 is fixedly connected to the center of the top surface of the support component 1, the support component 1 can provide support for the conveying component 2 and the repackaging component 3, thereby improving the stability of the conveying component 2 and the repackaging component 3. Then, the conveying component 2 and the repackaging component 3 are controlled by the touch screen all-in-one machine 4, so that the conveying component 2 can convey the containers that need to be repackaged, and the repackaging component 3 can repackage the containers to improve convenience.
[0027] See Figure 1 , Figure 2 The support component 1 includes a workbench 11. A mounting frame 12 is provided on the top surface of the workbench 11. Mounting holes 13 are provided at the center of the lower part of both sides of the mounting frame 12. The mounting holes 13 are connected to the conveying component 2. A limiting hole 14 is provided on the top surface of the mounting frame 12. The limiting hole 14 is connected to the dispensing component 3. An electric telescopic rod 15 is provided on the top surface of the inner cavity of the mounting frame 12 and on both sides of the limiting hole 14. A lifting plate 16 is provided at the output end of the electric telescopic rod 15. A fixing hole 17 is provided at the center of the bottom surface of the lifting plate 16. An infrared sensor 18 is provided on one side of the bottom surface of the lifting plate 16. The infrared sensor 18 is used to sense the container.
[0028] The workbench 11 in the support assembly 1 can be placed in a preset position and provide a mounting base for the mounting frame 12. Mounting holes 13 are provided at the center of the lower part of both sides of the mounting frame 12, and these holes are connected to the conveying assembly 2. This allows the workbench 11 to support the mounting frame 12, and the mounting holes 13 to limit and fix the conveying assembly 2, thereby improving its stability. Limiting holes 14 are provided on the top surface of the mounting frame 12 and are connected to the sub-assembly assembly 3, thus limiting and fixing the sub-assembly assembly 3 and improving its stability. Electric telescopic rods 15 are fixedly connected to the top surface of the inner cavity of the mounting frame 12 on both sides of the limiting holes 14, and the output end of the electric telescopic rods 15 is fixedly connected to a lifting plate 16. A fixing hole 17 is provided at the center of the bottom surface of the lifting plate 16, and the fixing hole 17 is connected to the output end of the dispensing component 3. This allows the output end of the electric telescopic rod 15 to extend and retract while driving the lifting plate 16 to move up and down. The fixing hole 17 can then fix the output end of the dispensing component 3, so that the lifting plate 16 can drive the output end of the dispensing component 3 to move up and down, thereby adjusting the position of the output end of the dispensing component 3. Since an infrared sensor 18 is fixedly connected to one side of the bottom surface of the lifting plate 16, the infrared sensor 18 can emit an infrared beam and detect the intensity of the reflected beam through the touch screen all-in-one machine 4. This allows the infrared sensor 18 to sense the container, so that the touch screen all-in-one machine 4 and the infrared sensor 18 can cooperate to continuously operate between multiple containers, thereby improving production efficiency.
[0029] See Figure 1 , Figure 3 The conveying assembly 2 includes a fixed plate 21, which is disposed in the inner cavity of the mounting hole 13. A through hole 22 is provided at the center of the top surface of the fixed plate 21. A rotating tube 23 is disposed in the inner cavity of the through hole 22. Multiple rotating tubes 23 are disposed in a linear array. A conveyor belt 24 is disposed on the outside of the multiple rotating tubes 23. A servo motor 25 is disposed at one end of one of the rotating tubes 23. A guard plate 26 is disposed on the top surface of the fixed plate 21 on both sides of the through hole 22. The guard plate 26 is used to increase the stability of material conveying.
[0030] The fixing plate 21 in the conveying assembly 2 can be fixedly connected to the inner cavity of the mounting hole 13 and provide a foundation for opening the through hole 22. Since multiple rotating tubes 23 are rotatably connected to the inner cavity of the through hole 22 and the multiple rotating tubes 23 are distributed in a linear array, and the outer side of the multiple rotating tubes 23 is fixedly connected to the conveyor belt 24, and one end of one of the rotating tubes 23 is fixedly connected to a servo motor 25, the output end of the servo motor 25 can rotate while driving the rotating tube 23 to rotate, and then the rotating tube 23 can drive the conveyor belt 24 to rotate, so that the conveyor belt 24 can carry the container to transport. Since the top surface of the fixing plate 21 and both sides of the through hole 22 are fixedly connected to the guard plate 26, the fixing plate 21 can provide support for the guard plate 26, and the guard plate 26 can protect the container, so as to increase the stability of material conveying.
[0031] See Figure 1 , Figure 4 , Figure 5 The dispensing component 3 includes a storage box 31, which is located inside the limiting hole 14. A cover plate 32 is provided on the top surface of the storage box 31. A feeding pipe 33 is provided at the center of the top surface of the cover plate 32. A conveying pipe 34 is provided at the center of the bottom surface of the storage box 31. A metering pump 35 is provided at the upper outer side of the conveying pipe 34. A telescopic pipe 36 is provided at the output end of the conveying pipe 34. The outer side of the telescopic pipe 36 is connected to the fixing hole 17. A dispensing head 37 is provided at the output end of the telescopic pipe 36. A distance sensor 38 is provided on one side of the bottom surface of the dispensing head 37. The top-view outer diameter of the dispensing head 37 is the same as the top-view outer diameter of the limiting hole 14.
[0032] The storage bin 31 in the sub-assembly component 3 can be fixedly connected to the inner cavity of the limiting hole 14 and also provide an installation base for the cover plate 32. Since the replenishment pipe 33 is embedded and connected in the center of the top surface of the cover plate 32, the storage bin 31 can provide support for the cover plate 32, and in turn, the cover plate 32 can provide support for the replenishment pipe 33, so that the workers can replenish the inner cavity of the storage bin 31 through the replenishment pipe 33. Since the conveying pipe 34 is fixedly connected in the center of the bottom surface of the storage bin 31, and the outer side of the conveying pipe 34 is close to the... A metering pump 35 is fixedly connected to the upper position, and a telescopic pipe 36 is fixedly connected to the output end of the conveying pipe 34. A dispensing head 37 is fixedly connected to the output end of the telescopic pipe 36. This allows the metering pump 35 to pump material from the inner cavity of the storage tank 31 to the inner cavity of the conveying pipe 34, which in turn transports the material to the inner cavity of the telescopic pipe 36. The telescopic pipe 36 then transports the material to the inner cavity of the dispensing head 37, where the dispensing head 37 dispenses the material. The material is then passed through the metering pump 35, thus enabling the metering pump 35 to dispense the material. Precise control of material conveying volume effectively prevents materials from exceeding container capacity, thus avoiding spillage, maintaining a clean production environment, and ensuring the continuity of the production process. Since the telescopic tube 36 is connected to the fixed hole 17 on the outside, the lifting plate 16 can move the telescopic tube 36 up and down, which in turn moves the dispensing head 37 up and down, allowing it to be inserted into the container's inner cavity. This prevents materials from flying around during dispensing. A distance sensor 38 is embedded on one side of the bottom surface of the dispensing head 37. When the container is gradually filled, the distance sensor 38 can accurately determine that the container is about to be full. When it detects that the distance between the dispensing head 37 and the container opening is less than a set value, the touch screen all-in-one machine 4 immediately sends a signal to control the dispensing head 37 to stop or reduce material output, effectively preventing spillage. Precise distance control also improves dispensing accuracy and efficiency, reducing material waste and ensuring consistent product quality.
[0033] During operation, when materials need to be repackaged, the support component 1 is first placed in the preset position, and then the conveying component 2 is fixedly connected to the inner cavity of the support component 1. Since the repackaging component 3 is fixedly connected to the center of the top surface of the support component 1, the support component 1 can provide support for the conveying component 2 and the repackaging component 3, thereby improving the stability of the conveying component 2 and the repackaging component 3. Then, the conveying component 2 and the repackaging component 3 are controlled by the touch screen all-in-one machine 4, so that the conveying component 2 can convey the containers that need to be repackaged, and the repackaging component 3 can repackage the containers to improve convenience.
[0034] The workbench 11 in the support assembly 1 can be placed in a preset position and provide a mounting base for the mounting frame 12. Mounting holes 13 are provided at the center of the lower part of both sides of the mounting frame 12, and these holes are connected to the conveying assembly 2. This allows the workbench 11 to support the mounting frame 12, and the mounting holes 13 to limit and fix the conveying assembly 2, thereby improving its stability. Limiting holes 14 are provided on the top surface of the mounting frame 12 and are connected to the sub-assembly assembly 3, thus limiting and fixing the sub-assembly assembly 3 and improving its stability. Electric telescopic rods 15 are fixedly connected to the top surface of the inner cavity of the mounting frame 12 on both sides of the limiting holes 14, and the output end of the electric telescopic rods 15 is fixedly connected to a lifting plate 16. A fixing hole 17 is provided at the center of the bottom surface of the lifting plate 16, and the fixing hole 17 is connected to the output end of the dispensing component 3. This allows the output end of the electric telescopic rod 15 to extend and retract while driving the lifting plate 16 to move up and down. The fixing hole 17 can then fix the output end of the dispensing component 3, so that the lifting plate 16 can drive the output end of the dispensing component 3 to move up and down, thereby adjusting the position of the output end of the dispensing component 3. Since an infrared sensor 18 is fixedly connected to one side of the bottom surface of the lifting plate 16, the infrared sensor 18 can emit an infrared beam and detect the intensity of the reflected beam through the touch screen all-in-one machine 4. This allows the infrared sensor 18 to sense the container, so that the touch screen all-in-one machine 4 and the infrared sensor 18 can cooperate to continuously operate between multiple containers, thereby improving production efficiency.
[0035] The fixing plate 21 in the conveying assembly 2 can be fixedly connected to the inner cavity of the mounting hole 13 and provide a foundation for opening the through hole 22. Since multiple rotating tubes 23 are rotatably connected to the inner cavity of the through hole 22 and the multiple rotating tubes 23 are distributed in a linear array, and the outer side of the multiple rotating tubes 23 is fixedly connected to the conveyor belt 24, and one end of one of the rotating tubes 23 is fixedly connected to a servo motor 25, the output end of the servo motor 25 can rotate while driving the rotating tube 23 to rotate, and then the rotating tube 23 can drive the conveyor belt 24 to rotate, so that the conveyor belt 24 can carry the container to transport. Since the top surface of the fixing plate 21 and both sides of the through hole 22 are fixedly connected to the guard plate 26, the fixing plate 21 can provide support for the guard plate 26, and the guard plate 26 can protect the container, so as to increase the stability of material conveying.
[0036] The storage bin 31 in the sub-assembly component 3 can be fixedly connected to the inner cavity of the limiting hole 14 and also provide an installation base for the cover plate 32. Since the replenishment pipe 33 is embedded and connected in the center of the top surface of the cover plate 32, the storage bin 31 can provide support for the cover plate 32, and in turn, the cover plate 32 can provide support for the replenishment pipe 33, so that the workers can replenish the inner cavity of the storage bin 31 through the replenishment pipe 33. Since the conveying pipe 34 is fixedly connected in the center of the bottom surface of the storage bin 31, and the outer side of the conveying pipe 34 is close to the... A metering pump 35 is fixedly connected to the upper position, and a telescopic pipe 36 is fixedly connected to the output end of the conveying pipe 34. A dispensing head 37 is fixedly connected to the output end of the telescopic pipe 36. This allows the metering pump 35 to pump material from the inner cavity of the storage tank 31 to the inner cavity of the conveying pipe 34, which in turn transports the material to the inner cavity of the telescopic pipe 36. The telescopic pipe 36 then transports the material to the inner cavity of the dispensing head 37, where the dispensing head 37 dispenses the material. The material is then passed through the metering pump 35, thus enabling the metering pump 35 to dispense the material. Precise control of material conveying volume effectively prevents materials from exceeding container capacity, thus avoiding spillage, maintaining a clean production environment, and ensuring the continuity of the production process. Since the telescopic tube 36 is connected to the fixed hole 17 on the outside, the lifting plate 16 can move the telescopic tube 36 up and down, which in turn moves the dispensing head 37 up and down, allowing it to be inserted into the container's inner cavity. This prevents materials from flying around during dispensing. A distance sensor 38 is embedded on one side of the bottom surface of the dispensing head 37. When the container is gradually filled, the distance sensor 38 can accurately determine that the container is about to be full. When it detects that the distance between the dispensing head 37 and the container opening is less than a set value, the touch screen all-in-one machine 4 immediately sends a signal to control the dispensing head 37 to stop or reduce material output, effectively preventing spillage. Precise distance control also improves dispensing accuracy and efficiency, reducing material waste and ensuring consistent product quality.
[0037] In summary, this device can both dispense materials and prevent overflow, thereby accurately controlling the material conveying volume and effectively preventing the material from exceeding the container capacity, thus avoiding overflow.
[0038] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. A dispenser for dispensing anti-overflow material, characterized in that: Include: Sub-packaging assembly (3) for sub-packaging material processing; Conveying assembly (2) is provided below the sub-packaging assembly (3), the conveying assembly (2) is used for conveying material; Support assembly (1) is provided outside the conveying assembly (2), the support assembly (1) is used for supporting the conveying assembly (2); And Touch all-in-one machine (4) is provided on the surface of one side of the support assembly (1); The support assembly (1) includes a workbench (11), the top surface of the workbench (11) is provided with a mounting bracket (12), the mounting holes (13) are opened in the central position of the lower position of the both sides of the mounting bracket (12), the mounting holes (13) are connected with the conveying assembly (2), the mounting bracket (12) is provided with a limiting hole (14) on the top surface of the inner cavity, the limiting hole (14) is connected with the sub-packaging assembly (3), the electric telescopic rod (15) is arranged on the both sides of the limiting hole (14) on the top surface of the inner cavity of the mounting bracket (12), the output end of the electric telescopic rod (15) is provided with a lifting plate (16), the fixing hole (17) is opened in the central position of the bottom surface of the lifting plate (16), the infrared sensor (18) is arranged on one side of the bottom surface of the lifting plate (16); The sub-packaging assembly (3) includes a storage tank (31), the storage tank (31) is arranged in the inner cavity of the limiting hole (14), the top surface of the storage tank (31) is provided with a cover plate (32), the top surface of the cover plate (32) is provided with a feeding pipe (33), the bottom surface of the storage tank (31) is provided with a conveying pipe (34), the outer side of the upper position of the conveying pipe (34) is provided with a quantitative pump (35), the output end of the conveying pipe (34) is provided with a telescopic pipe (36), the outer side of the telescopic pipe (36) is connected with the fixing hole (17), the output end of the telescopic pipe (36) is provided with a sub-packaging head (37), the distance sensor (38) is arranged on one side of the bottom surface of the sub-packaging head (37); The conveying assembly (2) includes a fixed plate (21), the fixed plate (21) is arranged in the inner cavity of the mounting hole (13), the through hole (22) is opened in the central position of the top surface of the fixed plate (21), the rotating pipe (23) is arranged in the inner cavity of the through hole (22), the rotating pipe (23) is provided with a plurality of, a plurality of the rotating pipe (23) is distributed in linear array mode, the outer side of a plurality of the rotating pipe (23) is provided with a conveying belt (24), one end of one of the rotating pipe (23) is provided with a servo motor (25).
2. A machine for dispensing a measured amount of a material according to claim 1, wherein: The fixed plate (21) is provided with a guard plate (26) on the both sides of the top surface and the through hole (22), the guard plate (26) is used to increase the stability of material conveying.
3. A machine for dispensing a measured amount of a material according to claim 1, wherein: The sub-packaging head (37) has the same size as the limiting hole (14) in the top view.