High-precision optical roller flexible package packaging system

By using a combined packaging system that incorporates soft-pack fixing rings at both ends of a high-precision optical roller and wraps it with an anti-dust and anti-static film, the problem of poor dust and collision protection in existing technologies is solved, achieving both high-efficiency protection and ease of operation.

CN223962566UActive Publication Date: 2026-03-03SHANGHAI YUNHAN PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing dustproof and collision-proof measures for high-precision optical rollers are time-consuming, labor-intensive, and ineffective, failing to meet the protection requirements of high-precision optical rollers.

Method used

A combined packaging system using soft-pack retaining rings and anti-dust and anti-static film is adopted. The soft-pack retaining rings are fixed to both ends of the high-precision optical roller by adhesive components, and the anti-dust and anti-static film is wrapped around their surface. The soft-pack retaining rings are composed of multiple buffer layers, and the anti-dust and anti-static film does not come into contact with the roller surface.

Benefits of technology

It achieves efficient dust and collision protection, improves ease of operation and protection effect, and meets the packaging requirements of high-precision optical rollers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-precision optical roller flexible package packaging system which comprises flexible package fixing rings (2) arranged at the two ends of a high-precision optical roller (1) in a sleeving mode respectively and dustproof electrostatic films (3) packaged on the surfaces of the high-precision optical roller (1) and the flexible package fixing rings (2). The soft bag fixing ring (2) is in a C shape, and the two ends of an opening of the soft bag fixing ring (2) are connected and fixed through a pasting assembly (4). Compared with the prior art, the flexible package packaging system can achieve flexible package packaging of the high-precision optical roller, and then the dustproof and anti-collision requirements of the high-precision optical roller are met.
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Description

Technical Field

[0001] This utility model relates to the field of printing roller production technology, and in particular to a high-precision optical roller soft packaging system. Background Technology

[0002] High-precision optical rollers are printing rollers with high processing accuracy and surface finish, mainly used in equipment for producing optical-grade plastic sheets, films, and movies. The surface structure precision of high-precision optical rollers is extremely high, reaching micron or even nanometer level accuracy, to ensure optical performance and achieve extremely high processing quality during production.

[0003] The production of high-precision optical rollers needs to be carried out in a cleanroom, and the surface-treated high-precision optical rollers need to take effective dust-proof and anti-touch measures to prevent external factors such as dust and collisions from affecting the performance of the high-precision optical rollers.

[0004] Existing dust and collision prevention measures mainly rely on manual fixation by wrapping several layers of tape around both ends of the high-precision optical roller. This is time-consuming, labor-intensive, and difficult to operate, and often fails to achieve the desired dust and collision prevention effect.

[0005] Therefore, in order to meet the dustproof and collision-proof requirements of high-precision optical rollers, there is an urgent need to develop a flexible packaging system for high-precision optical rollers. Utility Model Content

[0006] The purpose of this invention is to provide a high-precision optical roller flexible packaging system to meet the dustproof and collision-proof requirements of high-precision optical rollers.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] A high-precision optical roller flexible packaging system includes flexible packaging fixing rings respectively sleeved on both ends of the high-precision optical roller, and a dustproof and anti-static film encapsulated on the surface of the high-precision optical roller and the flexible packaging fixing rings;

[0009] The soft-pack fixing ring is C-shaped, and the two ends of the opening of the soft-pack fixing ring are connected and fixed by an adhesive component.

[0010] Furthermore, each of the soft-pack fixing rings includes multiple layers of buffer layers connected one after another.

[0011] Furthermore, adjacent buffer layers are bonded together with adhesive or by heat pressing.

[0012] Furthermore, the number of layers in the buffer layer is 6-15.

[0013] Furthermore, the thickness of each buffer layer is 5-10mm.

[0014] Furthermore, the total thickness of the soft-pack fixing ring is 3-12cm.

[0015] Furthermore, when the opening of the soft-pack fixing ring is closed, it forms a complete circle, and the inner diameter of the soft-pack fixing ring is adapted to the diameter of the high-precision optical roller.

[0016] Furthermore, the adhesive component is Velcro.

[0017] Furthermore, the adhesive component includes a hook-and-loop connecting strip on the outer surface of one end of the opening of the soft pack fixing ring and a textured surface layer on the outer surface of the other end of the opening.

[0018] Furthermore, the dustproof electrostatic film forms a cylindrical structure with a diameter equal to that of the soft-pack fixing ring on the surface of the high-precision optical roller and the soft-pack fixing ring.

[0019] Furthermore, the dustproof and electrostatic film does not come into contact with the high-precision optical roller surface between the two soft-pack fixing rings.

[0020] Furthermore, the two ends of the anti-dust and anti-static film are fixed to the soft-pack fixing ring or the side of the high-precision optical roller by tape.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] (1) In this invention, after the soft packaging fixing rings are respectively fitted on both ends of the high precision optical roller and fixed by the adhesive component, the dustproof and anti-static film is wrapped and sealed between the soft packaging fixing rings to achieve soft packaging of the high precision optical roller, thereby meeting the dustproof and anti-collision requirements of the high precision optical roller.

[0023] (2) The soft-pack fixing ring of this utility model can protect the two ends of the high-precision optical roller from collision with the ground or other planes to the greatest extent by setting multiple buffer layers, which greatly improves the protective effect of the soft-pack fixing ring on the high-precision optical roller.

[0024] (3) The opening of the soft packaging fixing ring of this utility model can be equipped with a Velcro component that is more convenient for fixing operation, which further improves the fixing efficiency of soft packaging. Attached Figure Description

[0025] Figure 1 This is a perspective view of the flexible packaging system of this utility model.

[0026] Figure 2 This is a schematic diagram of the structure of the flexible packaging fixing ring of the flexible packaging sealing system of this utility model.

[0027] Figure 3 This is a schematic diagram of the structure of the anti-dust and anti-static film of the flexible packaging system of this utility model.

[0028] Figure 4 This is a schematic diagram of the specific structure of the soft-pack fixing ring and adhesive component of this utility model.

[0029] Explanation of markings in the diagram:

[0030] 1-High-precision optical roller, 2-Soft packing retaining ring, 21-Buffer layer, 3-Dustproof and anti-static film, 4-Adhesive assembly, 41-Hook-face connecting strip. Detailed Implementation

[0031] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. This embodiment is based on the technical solution of the present invention and provides detailed implementation methods and specific operating procedures; however, the scope of protection of the present invention is not limited to the following embodiments.

[0032] In this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections or indirect connections through an intermediate medium; they can be internal connections between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0033] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0034] Example 1:

[0035] A high-precision optical roller flexible packaging system, such as Figure 1-3 As shown, it includes soft-pack fixing rings 2 respectively sleeved on both ends of the high-precision optical roller 1, and dustproof and electrostatic film 3 encapsulated on the surface of the high-precision optical roller 1 and the soft-pack fixing rings 2.

[0036] In this embodiment, the soft-pack fixing ring 2 is C-shaped, and the two ends of the opening of the soft-pack fixing ring 2 are connected and fixed by the adhesive component 4.

[0037] In this embodiment, after the soft packaging fixing rings 2 are respectively sleeved on both ends of the high-precision optical roller 1 and fixed by the adhesive component 4, the dustproof and anti-static film 3 is wrapped and sealed between the soft packaging fixing rings 2 to achieve soft packaging of the high-precision optical roller 1.

[0038] Example 2:

[0039] A high-precision optical roller flexible packaging system includes flexible packaging fixing rings 2 respectively sleeved on both ends of a high-precision optical roller 1, and a dustproof and anti-static film 3 encapsulated on the surface of the high-precision optical roller 1 and the flexible packaging fixing rings 2.

[0040] like Figure 4 As shown, the soft-pack fixing ring 2 in this embodiment is C-shaped, and the two ends of the opening of the soft-pack fixing ring 2 are connected and fixed by the adhesive component 4. Each soft-pack fixing ring 2 includes multiple layers of buffer layers 21 connected layer by layer. Adjacent buffer layers 21 are bonded together with adhesive or by heat pressing. The number of buffer layers 21 is 6-15, the thickness of each buffer layer 21 is 5-10mm, and the total thickness of the soft-pack fixing ring 2 is 3-12cm. In this embodiment, the opening of the soft-pack fixing ring 2 forms a complete circle when closed, and the inner diameter of the soft-pack fixing ring 2 is adapted to the diameter of the high-precision optical roller 1. The buffer layers 21 in this embodiment can be made of lightweight materials with cushioning effects, such as conventional rubber layers or latex layers.

[0041] In this embodiment, the dustproof and electrostatic film 3 forms a cylindrical structure with a diameter equal to that of the soft-pack fixing ring 2 on the surfaces of the high-precision optical roller 1 and the soft-pack fixing ring 2. This means the two sides of the dustproof and electrostatic film 3 are stretched taut to prevent collapse in the middle. The dustproof and electrostatic film 3 does not contact the roller surface of the high-precision optical roller 1 between the two soft-pack fixing rings 2, creating a protective space with a certain gap between the dustproof and electrostatic film 3 and the roller surface of the high-precision optical roller 1. In this embodiment, both ends of the dustproof and electrostatic film 3 are fixed to the soft-pack fixing ring 2 or the side of the high-precision optical roller 1 with adhesive tape to ensure that the roller surface of the high-precision optical roller 1 between the two soft-pack fixing rings 2 does not contact the dustproof and electrostatic film 3.

[0042] Example 3:

[0043] A high-precision optical roller flexible packaging system includes flexible packaging fixing rings 2 respectively sleeved on both ends of a high-precision optical roller 1, and a dustproof and anti-static film 3 encapsulated on the surface of the high-precision optical roller 1 and the flexible packaging fixing rings 2.

[0044] The difference from Embodiment 2 is that the adhesive component 4 in this embodiment uses Velcro, which offers greater convenience. The adhesive component 4 includes a hook-and-loop connecting strip 41 on the outer surface of one end of the opening of the soft-pack retaining ring 2 and a textured surface layer on the outer surface of the other end of the opening. After the C-shaped opening of the soft-pack retaining ring 2 is engaged with the outer surface of the high-precision optical roller 1, the hook-and-loop hook-and-loop hook on the connecting strip 41 is adhered to the textured surface layer, thus securing the soft-pack at both ends of the high-precision optical roller 1. Because the Velcro is relatively thin, approximately 5-8 mm, it does not affect the sealing of the anti-dust and anti-static film 3.

[0045] The above description of the embodiments is provided to enable those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present utility model is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present utility model without departing from its scope should be within the protection scope of the present utility model.

Claims

1. A high-precision optical roller flexible packaging system, characterized in that, Includes soft-pack fixing rings (2) respectively fitted on both ends of the high-precision optical roller (1), and dustproof and anti-static film (3) encapsulated on the surface of the high-precision optical roller (1) and the soft-pack fixing rings (2); The soft pack fixing ring (2) is C-shaped, and the two ends of the opening of the soft pack fixing ring (2) are connected and fixed by the adhesive component (4); The soft-pack fixing ring (2) includes multiple layers of buffer layers (21) connected layer by layer. The number of buffer layers (21) is 6-15 layers, and the thickness of each buffer layer (21) is 5-10mm. The dustproof electrostatic film (3) forms a cylindrical structure with a diameter equal to that of the soft-pack fixing ring (2) on the surface of the high-precision optical roller (1) and the soft-pack fixing ring (2); the two sides of the dustproof electrostatic film (3) are stretched and tightened, and the dustproof electrostatic film (3) does not contact the roller surface of the high-precision optical roller (1) between the two soft-pack fixing rings (2).

2. The high-precision optical roller flexible packaging system according to claim 1, characterized in that, Adjacent buffer layers (21) are bonded together by adhesive or by heat pressing.

3. The high-precision optical roller flexible packaging system according to claim 1, characterized in that, The total thickness of the soft-pack fixing ring (2) is 3-12cm.

4. The high-precision optical roller flexible packaging system according to claim 1, characterized in that, When the opening of the soft-pack fixing ring (2) is closed, it forms a complete circle, and the inner diameter of the soft-pack fixing ring (2) is adapted to the diameter of the high-precision optical roller (1).

5. The high-precision optical roller flexible packaging system according to claim 1, characterized in that, The adhesive component (4) is a Velcro.

6. The high-precision optical roller flexible packaging system according to claim 5, characterized in that, The adhesive component (4) includes a hook-and-loop connecting strip (41) on the outer surface of one end of the opening of the soft pack fixing ring (2) and a rough surface layer on the outer surface of the other end of the opening.

7. The high-precision optical roller flexible packaging system according to claim 1, characterized in that, The two ends of the dustproof and static electricity film (3) are fixed to the soft package fixing ring (2) or the side of the high precision optical roller (1) by tape.