Stacking equipment
By designing a material stacking and palletizing device, efficient synchronous gripping and spacing adjustment of workpieces were achieved, solving the problems of low efficiency and poor applicability of existing equipment, and improving the applicability and stability of the palletizing equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-03-03
AI Technical Summary
Existing palletizing equipment is inefficient when fixing bottled water and cannot be compatible with different types of pallets, especially when the spacing between the slots of adjacent rows on the pallet is different.
A palletizing device was designed, including a material handling device and a stacking device, which can simultaneously grab at least two rows of workpieces and adapt to different types of pallets by adjusting the workpiece spacing. It adopts a conveying, channeling, buffering, grouping and staggered stacking mechanism to achieve efficient arrangement and stacking of workpieces.
It improves the efficiency and applicability of palletizing equipment, can adapt to different types of pallets, ensures that the workpiece arrangement matches the pallet slots, and enhances transportation stability.
Smart Images

Figure CN223962899U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cargo palletizing technology, and in particular to a palletizing device. Background Technology
[0002] Currently, bottled water containers (12L, 15L, 19L, etc.) used in daily life need to be stacked together for transportation. To ensure stability during transportation, multiple bottles on each layer are secured with pallets, such as... Figure 1 As shown, the card plate 1 is provided with multiple slots 11, each slot 11 corresponding to the neck of a bare barrel to fix the bare barrel, and the multiple slots 11 are arranged in multiple rows.
[0003] In related technologies, some palletizing equipment can transport bare drums one by one to a designated location and arrange them according to the arrangement of the slots 11 on the pallet 1, and then clamp the pallet 1 with the arranged bare drums. This type of palletizing equipment has low palletizing efficiency. Other palletizing equipment can first stack the bare drums into transport groups according to the arrangement of the slots 11 on the pallet 1, and then transport the transport groups as a whole to a designated location for clamping with the pallet 1. This type of palletizing equipment improves palletizing efficiency, but it is not compatible with different types of pallets 1, such as when the spacing of the slots 11 in adjacent rows on the pallet 1 is different.
[0004] Therefore, there is an urgent need for a palletizing device to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to provide a palletizing device that can simultaneously grab at least two rows of workpieces and adjust the spacing between the two rows of workpieces, thereby enabling the stacking of workpieces with different row spacings to adapt to different types of pallets.
[0006] Palletizing equipment, including:
[0007] A stacking device is configured to arrange workpieces in at least two rows, with each row of workpieces extending along a first direction and adjacent rows of workpieces spaced apart.
[0008] A stacking device, comprising a main body and at least two rows of gripping mechanisms mounted on the main body, each row of gripping mechanisms being capable of gripping a row of workpieces, the gripping mechanisms being capable of moving along a second direction to bring the rows of workpieces closer together, the second direction being perpendicular to the first direction.
[0009] As an optional solution, the stacking device includes:
[0010] A conveying mechanism for conveying the workpiece along a first direction;
[0011] The sorting mechanism is used to receive the workpiece from the conveying mechanism and divide the workpiece into at least two sorting channels for conveying.
[0012] A buffer mechanism is used to receive the workpiece from the channeling mechanism and to buffer or transport the workpiece in multiple channels.
[0013] The equipment includes a grouping mechanism and a staggered stacking mechanism. The grouping mechanism is used to receive a preset number of workpieces from the buffer mechanism to form a transport group and to transport the transport group to the staggered stacking mechanism. The staggered stacking mechanism arranges the workpieces in the transport group in at least two rows, and the workpieces in some adjacent rows are staggered.
[0014] As an optional solution, the lane separation mechanism includes:
[0015] The split conveyor belt has one end connected to the conveying mechanism and the other end connected to the buffer mechanism, and can convey the workpiece along the first direction;
[0016] A separating component is disposed on the upper side of the dividing conveyor belt and forms at least two channels, wherein the dividing conveyor belt is capable of driving the workpiece movement within each of the channels;
[0017] A sorting assembly is disposed on the upper side of the sorting conveyor belt. The output end of the sorting assembly can swing between the entrances of adjacent channels, so that the workpiece can selectively enter any one of the channels.
[0018] As an optional solution, the sorting component includes a primary sorting component and a secondary sorting component, and the channel includes a primary channel and a secondary channel. The primary sorting component is used to sort the workpiece into two adjacent primary channels, and the secondary sorting component is disposed at the end of the primary channel and is used to sort the workpiece in the primary channel into two secondary channels.
[0019] As an optional solution, the caching mechanism includes:
[0020] At least two buffer conveyor belts are arranged side by side along the second direction. One end of each buffer conveyor belt is connected to the channeling mechanism, and the other end is connected to the grouping mechanism. They are also capable of conveying the workpiece along the first direction.
[0021] A first baffle assembly is disposed between the buffer mechanism and the grouping mechanism, and the first baffle assembly is capable of selectively blocking or avoiding the conveying of the workpiece from the buffer mechanism to the grouping mechanism.
[0022] As an optional solution, the buffer mechanism includes a full-load identification component, which can identify whether each of the buffer conveyor belts is full of the workpieces, and the full-load identification component is communicatively connected to the conveyor mechanism.
[0023] As an optional solution, the grouping mechanism includes:
[0024] At least two group conveyor belts are arranged side by side along the second direction. One end of each group conveyor belt is connected to a buffer conveyor belt, and the other end is connected to the staggered stacking mechanism. The workpiece can be transported along the first direction.
[0025] A second baffle assembly is disposed between the grouping mechanism and the staggered stacking mechanism. The second baffle assembly can selectively block or avoid the workpiece from being conveyed from the grouping conveyor belt to the staggered stacking mechanism.
[0026] As an optional solution, the grouping mechanism further includes at least two second counters, each of which corresponds to counting the workpieces in one of the grouping conveyor belts, and the second counters are communicatively connected to the first baffle assembly and the second baffle assembly, respectively.
[0027] As an optional solution, the misaligned stacking mechanism includes:
[0028] Multiple stacking conveyor belts are arranged side by side along the second direction, each stacking conveyor belt is connected to one of the grouping conveyor belts, and can transport the workpiece along the first direction;
[0029] A misalignment baffle is provided at the end of the stacking conveyor belt away from the grouping mechanism. The misalignment baffle is provided with a first groove and a second groove. Each stacking conveyor belt corresponds to one of the first grooves or one of the second grooves. The depths of the first groove and the second groove are different, and both are used to limit and stop the workpiece.
[0030] As an alternative, the gripping mechanism includes a mounting plate and at least two gripper assemblies, the gripper assemblies being mounted on the mounting plate and capable of gripping one of the workpieces, the gripper assemblies being movable relative to the mounting plate along a first direction.
[0031] The beneficial effects of this utility model are:
[0032] The palletizing equipment of this utility model can first arrange the workpieces into at least two rows with the two rows of workpieces spaced apart. Then, the gripping mechanisms on the stacking device grip each row of workpieces and place each row of workpieces into the designated position to ensure the efficiency of palletizing. Moreover, each gripping mechanism can move along a second direction, thereby adjusting the spacing between adjacent rows of workpieces so that the arrangement of each row of workpieces matches the slots on different pallets, thus improving the applicability of the palletizing equipment. Attached Figure Description
[0033] Figure 1 A schematic diagram of the card plate provided by existing technology;
[0034] Figure 2 This is a top view of the palletizing equipment provided in a specific embodiment of the present invention and a schematic diagram of the arrangement of workpieces at various mechanisms;
[0035] Figure 3 This is a top view of the lane-separating mechanism provided in a specific embodiment of this utility model;
[0036] Figure 4 This is a top view of the cache mechanism provided in a specific embodiment of this utility model;
[0037] Figure 5 This is a top view of the grouping mechanism provided in a specific embodiment of this utility model;
[0038] Figure 6 This is a top view of the misaligned stacking mechanism provided in a specific embodiment of this utility model;
[0039] Figure 7 This is a side view of the stacking device provided in a specific embodiment of this utility model.
[0040] In the picture:
[0041] 1. Pallet; 11. Bayonet;
[0042] 100. Stacking device; 110. Conveying mechanism; 111. Feeding conveyor belt; 120. Separating mechanism; 121. Separating conveyor belt; 122. Separating component; 123a. Primary channel; 123b. Secondary channel; 124a. Primary sorting component; 124b. Secondary sorting component; 1241. Cylinder; 1242. Swing arm; 125. First counter; 130. Buffer mechanism; 131. Buffer conveyor belt; 132. First baffle assembly; 140. Grouping mechanism; 141. Grouping conveyor belt; 142. Second baffle assembly; 143. Second counter; 150. Staggered stacking mechanism; 151. Stacking conveyor belt; 152. Staggered baffle; 1521. First groove; 1522. Second groove; 153. Third counter;
[0043] 200. Stacking device; 210. Main body mechanism; 220. Gripping mechanism; 221. Mounting plate; 222. Gripper assembly; 230. Drive mechanism;
[0044] 300. Workpiece. Detailed Implementation
[0045] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not the entire structure.
[0046] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0047] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0048] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0049] This embodiment provides a palletizing device that can stack and arrange workpieces. Specifically, the workpiece 300 can be a bare drum. The following description uses a pallet 1 with six rows of slots 11 as an example.
[0050] like Figure 2As shown, the palletizing equipment includes a stacking device 100 and a stacking device 200. The stacking device 100 is used to arrange workpieces 300 into at least two rows, each row including multiple workpieces 300, and the multiple workpieces 300 extend along a first direction. Adjacent rows of workpieces 300 are spaced apart along a second direction. The stacking device 200 includes a main body mechanism 210 and at least two rows of gripping mechanisms 220 mounted on the main body mechanism 210. Each row of gripping mechanisms 220 can grip one row of workpieces 300. The gripping mechanisms 220 can move along the second direction to bring the rows of workpieces 300 closer together. The second direction and the first direction are both horizontal and perpendicular to each other.
[0051] In this embodiment of the palletizing equipment, the stacking device 100 can first arrange multiple workpieces 300 into at least two rows. Then, each gripping mechanism 220 on the stacking device 200 grips each row of workpieces 300 and places each row of workpieces 300 into a designated position, ensuring the efficiency of palletizing. Since the rows of workpieces 300 stacked by the stacking device 100 are spaced apart, and each gripping mechanism 220 can move along the second direction, the spacing between adjacent rows of workpieces 300 can be adjusted so that the arrangement of each row of workpieces 300 matches the row of slots 11 on different pallets 1, improving the applicability of the palletizing equipment.
[0052] like Figure 2 As shown, the material stacking device 100 includes a conveying mechanism 110, a sorting mechanism 120, a buffer mechanism 130, a grouping mechanism 140, and a staggered stacking mechanism 150 arranged sequentially along a first direction. The conveying mechanism 110 receives workpieces 300 and conveys them along the first direction to the sorting mechanism 120. The sorting mechanism 120 receives workpieces 300 from the conveying mechanism 110, divides them into at least two tracks, and conveys them to the buffer mechanism 130 in these tracks. The buffer mechanism 130 receives workpieces 300 from the sorting mechanism 120 and can buffer the received workpieces 300 in tracks or convey them to the grouping mechanism 140 in these tracks. The grouping mechanism 140 receives a preset number of workpieces 300 from the buffer mechanism 130 to form a transport group, and conveys the entire transport group to the staggered stacking mechanism 150. The staggered stacking mechanism 150 receives the transport groups from the grouping mechanism 140, and arranges the workpieces 300 of the transport groups in at least two rows with intervals, with some adjacent rows of workpieces 300 staggered. It should be noted that the above-mentioned preset quantity is consistent with the number of bayonets 11 on the pallet 1.
[0053] The general working process of the palletizing equipment in this embodiment is as follows: The conveying mechanism 110 conveys the workpieces 300 sequentially to the sorting mechanism 120. The sorting mechanism 120 divides the workpieces 300 into corresponding number of sorting passes according to the number of rows of slots 11 on the pallet 1. Then, the buffering mechanism 130 buffers the workpieces 300 in each pass. Next, the workpieces 300 in each pass enter the grouping mechanism 140. The grouping mechanism 140 receives the workpieces 300 in each pass according to the number of slots 11 in each row on the pallet 1, thus forming a transport group. The number of workpieces 300 in the transport group is consistent with the number of slots 11 on the pallet 1. Then, the workpieces 300 in the entire transport group are transported together. The workpieces enter the staggered stacking mechanism 150, which adjusts the position of each row of workpieces 300 along the first direction, so that some adjacent rows of workpieces 300 are staggered to correspond to the staggered arrangement of each slot 11 on the pallet 1 (at this time, except for the spacing of each row of workpieces 300 along the second direction, the arrangement of workpieces 300 is completely consistent with the pallet 1); finally, each gripping mechanism 220 of the stacking device 200 grips the corresponding row of workpieces 300 and adjusts the spacing of each row of workpieces 300 along the second direction so that the arrangement of workpieces 300 is completely consistent with the arrangement of slots 11 on the pallet 1. After the stacking device 200 places multiple workpieces 300 in the designated position, the pallet 1 is installed.
[0054] like Figure 2 As shown, the conveying mechanism 110 includes two feeding conveyor belts 111, which are arranged side by side along a second direction, and each feeding conveyor belt 111 extends along a first direction. The two feeding conveyor belts 111 can improve the conveying efficiency of the workpiece 300, thereby improving the overall palletizing efficiency of the palletizing equipment. Optionally, the feeding conveyor belts 111 can be existing belt conveyor structures, which are not specifically limited here.
[0055] like Figure 2 and Figure 3As shown, the channel separating mechanism 120 includes a channel separating conveyor belt 121, a separating component 122, and a separating component. One end of the channel separating conveyor belt 121 is connected to the conveying mechanism 110, and the other end is connected to the buffer mechanism 130. The channel separating conveyor belt 121 can convey workpieces 300 along a first direction. The separating component 122 is disposed on the upper side of the channel separating conveyor belt 121 and forms at least two channels. The channel separating conveyor belt 121 can drive the workpieces 300 in each channel to move. The separating component is disposed on the upper side of the channel separating conveyor belt 121, and its output end can swing between the entrances of adjacent channels, allowing workpieces 300 to selectively enter any one channel. In this embodiment, the dividing conveyor belt 121 is constructed as a belt conveyor structure with a relatively wide dimension along the second direction. The separating component 122 includes multiple partitions, each of which is arranged on the dividing conveyor belt 121 to form multiple channels. This arrangement ensures that the workpiece 300 is not obstructed when it is divided by the separating component along the second direction, avoiding the workpiece 300 from getting stuck or tipping over during the separation process. Moreover, the workpiece 300 is always in a forward conveying state during the separation process, ensuring the overall efficiency of the palletizing equipment.
[0056] like Figure 3 As shown, the sorting assembly includes a primary sorting assembly 124a and a secondary sorting assembly 124b. The channel includes a primary channel 123a and a secondary channel 123b. The secondary channel 123b is located at the outlet end of the primary channel 123a. The primary sorting assembly 124a is used to sort the workpiece 300 into two adjacent primary channels 123a. The secondary sorting assembly 124b is located at the end of the primary channel 123a and is used to sort the workpiece 300 in the primary channel 123a into the two secondary channels 123b.
[0057] In this embodiment, each feeding conveyor belt 111 corresponds to two primary channels 123a. One of these primary channels 123a directly connects to the buffer mechanism 130, while the other primary channel 123a has two secondary channels 123b at its outlet. Specifically, after the workpiece 300 moves from the feeding conveyor belt 111 to the dividing conveyor belt 121, the dividing component 124a divides the workpiece 300 into two adjacent primary channels 123a. The workpiece 300 in the first primary channel 123a is then divided into two secondary channels 123b by the secondary dividing component 124b. At this point, the workpiece 300 transported by the feeding conveyor belt 111 is divided into three stages. The workpiece 300 transported by the two feeding conveyor belts 111 is divided into six stages. It is understood that in other embodiments, the dividing component can be set to one, two, three, or more stages depending on the number of rows of slots 11 on the card plate 1; no specific limitation is made here.
[0058] like Figure 3As shown, in this embodiment, the primary sorting component 124a and the secondary sorting component 124b have the same structure, and both include a cylinder 1241 and a swing arm 1242. One end of the swing arm 1242 is hinged to the frame of the palletizing equipment, and the cylinder body of the cylinder 1241 is hinged to the frame of the palletizing equipment. The piston of the cylinder 1241 is hinged to the middle position of the swing arm 1242. When the cylinder 1241 outputs linear motion, the swing arm 1242 swings around the vertical axis, thereby blocking the entrance of an adjacent channel and guiding the workpiece 300 into another adjacent channel. Optionally, the sorting mechanism 120 also includes a first counter 125, which is mounted on the frame of the palletizing equipment and can count the workpieces 300 entering each channel.
[0059] like Figure 2 and Figure 4 As shown, the buffer mechanism 130 includes at least two buffer conveyor belts 131 and a first baffle assembly 132. The at least two buffer conveyor belts 131 are arranged side-by-side along a second direction. One end of each buffer conveyor belt 131 connects to a channel of the channeling mechanism 120, and the other end connects to the grouping mechanism 140. The buffer conveyor belts 131 can convey workpieces 300 along a first direction. The first baffle assembly 132 is disposed between the buffer mechanism 130 and the grouping mechanism 140. The first baffle assembly 132 can selectively block or prevent workpieces 300 from being conveyed from the buffer mechanism 130 to the grouping mechanism 140. In this embodiment, the buffer conveyor belts 131 can be existing belt conveyor structures, with each buffer conveyor belt 131 corresponding to the outlet of a channel, thereby achieving the buffering or conveying of workpieces 300 in separate channels. The buffer mechanism 130 includes a plurality of first baffle assemblies 132, each first baffle assembly 132 being disposed between a buffer conveyor belt 131 and a separating mechanism 120. That is, each first baffle assembly 132 can stop or avoid a workpiece 300 in the buffer conveyor belt 131 from entering the grouping mechanism 140. Optionally, the first baffle assembly 132 can stop or avoid the workpiece 300 by means of lifting or lowering movement.
[0060] In this embodiment, the buffer mechanism 130 also includes a full-material identification component, which can identify whether each buffer conveyor belt 131 is full of workpieces 300. The full-material identification component is communicatively connected to the conveying mechanism 110. Specifically, both the full-material identification component and the conveying mechanism 110 are communicatively connected to the controller of the palletizing equipment, thereby achieving indirect communication.
[0061] In some embodiments, when the full-load recognition component detects that all workpieces 300 on the buffer conveyor belts 131 are full, it sends a signal to the controller, which then controls the conveying mechanism 110 to stop conveying workpieces 300. In some embodiments, multiple full-load recognition components are provided, each corresponding to a specific buffer conveyor belt 131 to identify whether it is full. If the full-load recognition component detects that the corresponding buffer conveyor belt 131 is full, it sends a signal to the controller, which then controls the sorting component to stop conveying workpieces 300 onto that buffer conveyor belt 131. If all full-load conveyor belts are full, the controller sends a signal to the conveying mechanism 110, thereby stopping the conveying mechanism 110 from conveying workpieces 300. Optionally, the full-load recognition component can be a counter, a vision camera, etc., as long as it can identify the number of workpieces 300 on the corresponding buffer conveyor belt 131.
[0062] like Figure 5 As shown, the grouping mechanism 140 includes at least two grouping conveyor belts 141 and a second baffle assembly 142. The at least two grouping conveyor belts 141 are arranged side-by-side along a second direction. One end of each grouping conveyor belt 141 is connected to a buffer conveyor belt 131, and the other end is connected to a staggered stacking mechanism 150. The grouping conveyor belts 141 can transport workpieces 300 along a first direction. The second baffle assembly 142 is disposed between the grouping mechanism 140 and the staggered stacking mechanism 150. The second baffle assembly 142 can selectively block or avoid the workpieces 300 from being transported from the grouping conveyor belts 141 to the staggered stacking mechanism 150. In this embodiment, the grouping conveyor belts 141 can be an existing belt conveyor mechanism 110. The second baffle assembly 142 can achieve the effect of blocking or avoiding the workpieces 300 from being transported from the grouping conveyor belts 141 to the staggered stacking mechanism 150 through lifting and lowering movements.
[0063] Specifically, before the number of workpieces 300 on the group conveyor belt 141 reaches the same number as the number of corresponding slots 11 on the pallet 1, the second baffle assembly 142 is in a state that prevents workpieces 300 from moving from the group conveyor belt 141 to the misaligned stacking mechanism 150. When the number of workpieces 300 on all group conveyor belts 141 reaches the same number as the number of corresponding slots 11 on the pallet 1 (i.e., the total number of workpieces 300 on the entire grouping mechanism 140 is a preset number), all workpieces 300 on the grouping mechanism 140 form a transport group. At this time, the second baffle assembly 142 moves to the avoidance position, and all group conveyor belts 141 work together to transport the entire transport group to the misaligned stacking mechanism 150. In addition, during this process, the first baffle assembly 132 moves to the stop position, thereby preventing workpieces 300 in the buffer mechanism 130 from continuing to be transported to the grouping mechanism 140.
[0064] like Figure 5As shown, the grouping mechanism 140 also includes at least two second counters 143, each second counter 143 counting the workpieces 300 in a corresponding grouping conveyor belt 141. The second counters 143 are communicatively connected to the first baffle assembly 132 and the second baffle assembly 142, respectively. Specifically, the second counters 143 and the second baffle assemblies 142 are also communicatively connected to the controller of the palletizing equipment. When a second counter 143 detects that the number of workpieces 300 on the corresponding grouping conveyor belt 141 has reached the required number, it sends a signal to the controller, which then sends a signal to the corresponding first baffle assembly 132. The first baffle assembly 132 moves to a stop position to prevent the corresponding buffer conveyor belt 131 from continuing to transport workpieces 300 to the grouping conveyor belt 141. When all the second counters 143 have detected that the number of workpieces 300 on the corresponding grouping conveyor belt 141 has reached the required number, the controller controls the second baffle assembly 142 to move to an avoidance position, so that the entire transport group can move as a whole from the grouping mechanism 140 to the staggered stacking mechanism 150.
[0065] like Figure 2 and Figure 6 As shown, the staggered stacking mechanism 150 includes multiple stacking conveyor belts 151 and staggered baffles 152. The multiple stacking conveyor belts 151 are arranged side-by-side along a second direction, and each stacking conveyor belt 151 is connected to a grouping conveyor belt 141. The stacking conveyor belts 151 can transport workpieces 300 along a first direction. The staggered baffles 152 are located at the end of the stacking conveyor belts 151 away from the grouping mechanism 140. The staggered baffles 152 are provided with a first groove 1521 and a second groove 1522. Each stacking conveyor belt 151 corresponds to one first groove 1521 or one second groove 1522. The depths of the first groove 1521 and the second groove 1522 are different, and both are used to limit and stop the workpieces 300. After workpiece 300 moves from the grouping conveyor belt 141 to the stacking conveyor belt 151, the stacking conveyor belt 151 places the workpiece 300 at the misalignment baffle 152. The first workpiece 300 abuts against the groove wall of the first groove 1521 or the second groove 1522, and subsequent workpieces 300 abut against the previous workpiece 300 in the same row. This causes the workpieces 300 in different rows to be misaligned in the first direction, thus realizing the misaligned stacking of workpieces 300.
[0066] In this embodiment, the stacking conveyor belt 151 can be an existing belt conveyor structure, and the misalignment baffle 152 can be a single integral plate or multiple sheet metal pieces spliced together; no specific limitation is made here. Optionally, the shapes of the first groove 1521 and the second groove 1522 can both be constructed as arc shapes that fit against the surface of the workpiece 300.
[0067] like Figure 6As shown, the misaligned stacking mechanism 150 also includes a plurality of third counters 153, which are mounted on the frame of the palletizing equipment. Each third counter 153 detects the number of workpieces 300 on a stacking conveyor belt 151, and the third counter 153 is used to confirm whether the number of workpieces 300 on the misaligned stacking mechanism 150 is consistent with the number of slots 11 on the pallet 1.
[0068] like Figure 2 and Figure 7 As shown, the gripping mechanism 220 includes a mounting plate 221 and at least two gripper assemblies 222. Both gripper assemblies 222 are mounted on the mounting plate 221, and each gripper assembly 222 is used to grip one workpiece 300, thereby enabling the gripping mechanism 220 to grip an entire row of workpieces 300. It is understood that the gripper assembly 222 is an existing structure and will not be described in detail here.
[0069] like Figure 7 As shown, the stacking device 200 also includes multiple drive mechanisms 230, which are mounted on the main body 210. Each drive mechanism 230's output end is connected to a corresponding gripping mechanism 220. Each drive mechanism 230 can drive its corresponding gripping mechanism 220 to move along a second direction, thereby adjusting the spacing between rows of workpieces 300 gripped by each gripping mechanism 220. In this embodiment, the drive mechanism 230 can be a cylinder, and its output end is connected to the mounting plate 221. Optionally, among the multiple gripping mechanisms 220, one gripping mechanism 220 may not be equipped with a drive mechanism 230, and the other gripping mechanisms 220 may all move towards that gripping mechanism 220 along the second direction.
[0070] When the workpieces 300 have different sizes, after the workpieces 300 are stacked by the staggered stacking mechanism 150, the distance between two adjacent workpieces 300 in the same row along the first direction may vary. To ensure that the stacking device 200 can smoothly grip different types of workpieces 300, each gripper assembly 222 can move relative to the mounting plate 221 along the first direction. By adjusting the position of each gripper assembly 222 in the gripping mechanism 220 along the first direction, the gripping mechanism 220 can be compatible with gripping workpieces 300 of different sizes, thereby further improving the applicability of the stacking equipment. Optionally, the gripping mechanism 220 includes multiple drive assemblies, each drive assembly driving one gripper assembly 222 to move relative to the mounting plate 221 along the first direction. Optionally, the drive assembly can be a structure of a motor and a lead screw and nut.
[0071] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. For those skilled in the art, based on the concept of this utility model, there will be changes in the specific implementation methods and application scope. The content of this specification should not be construed as a limitation of this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. Palletizing apparatus, characterized in that, The application relates to a workpiece arranging device and a workpiece stacking device. The workpiece arranging device (100) comprises: a conveying mechanism (110) for conveying the workpieces in a first direction; 2. The palletizing apparatus according to claim 1, wherein a channeling mechanism (120) for receiving the workpieces from the conveying mechanism (110) and conveying the workpieces in at least two passes; a buffering mechanism (130) for receiving the workpieces from the channeling mechanism (120) and buffering or conveying the workpieces in passes; a grouping mechanism (140) and a staggered arrangement mechanism (150), the grouping mechanism (140) is used for receiving a preset number of the workpieces from the buffering mechanism (130) to form a carrying group and conveying the carrying group to the staggered arrangement mechanism (150), and the staggered arrangement mechanism (150) can receive the carrying group and arrange the workpieces in the carrying group into at least two rows which are arranged at intervals and some workpieces in adjacent rows are arranged at intervals. The channeling mechanism (120) comprises: a channeling conveying belt (121) which is connected with the conveying mechanism (110) at one end and connected with the buffering mechanism (130) at the other end and conveys the workpieces in the first direction; 3. The palletizing apparatus according to claim 2, wherein a separation assembly (122) which is arranged on the upper side of the channeling conveying belt (121) and forms at least two channels, and the channeling conveying belt (121) can drive the workpieces in each channel to move; a group separating assembly which is arranged on the upper side of the channeling conveying belt (121), and the output end of the group separating assembly can swing between the entrances of adjacent channels so that the workpieces can selectively enter any one of the channels. The group separating assembly comprises a primary group separating assembly (124a) and a secondary group separating assembly (124b), the channels comprise primary channels (123a) and secondary channels (123b), the primary group separating assembly (124a) is used for separating the workpieces into two adjacent primary channels (123a), and the secondary group separating assembly (124b) is arranged at the end of the primary channels (123a) and used for separating the workpieces in the primary channels (123a) into two secondary channels (123b). The buffering mechanism (130) comprises:
4. The palletizing apparatus according to claim 3, wherein at least two buffering conveying belts (131) which are arranged side by side in a second direction, connected with the channeling mechanism (120) at one end and connected with the grouping mechanism (140) at the other end and can convey the workpieces in the first direction; 5. The palletizing apparatus of claim 2, wherein a buffering mechanism (130) for receiving the workpieces from the channeling mechanism (120) and buffering or conveying the workpieces in passes; a grouping mechanism (140) and a staggered arrangement mechanism (150), the grouping mechanism (140) is used for receiving a preset number of the workpieces from the buffering mechanism (130) to form a carrying group and conveying the carrying group to the staggered arrangement mechanism (150), and the staggered arrangement mechanism (150) can receive the carrying group and arrange the workpieces in the carrying group into at least two rows which are arranged at intervals and some workpieces in adjacent rows are arranged at intervals. The channeling mechanism (120) comprises: a channeling conveying belt (121) which is connected with the conveying mechanism (110) at one end and connected with the buffering mechanism (130) at the other end and conveys the workpieces in the first direction; a separation assembly (122) which is arranged on the upper side of the channeling conveying belt (121) and forms at least two channels, and the channeling conveying belt (121) can drive the workpieces in each channel to move; a group separating assembly which is arranged on the upper side of the channeling conveying belt (121), and the output end of the group separating assembly can swing between the entrances of adjacent channels so that the workpieces can selectively enter any one of the channels. The group separating assembly comprises a primary group separating assembly (124a) and a secondary group separating assembly (124b), the channels comprise primary channels (123a) and secondary channels (123b), the primary group separating assembly (124a) is used for separating the workpieces into two adjacent primary channels (123a), and the secondary group separating assembly (124b) is arranged at the end of the primary channels (123a) and used for separating the workpieces in the primary channels (123a) into two secondary channels (123b). The buffering mechanism (130) comprises: at least two buffering conveying belts (131) which are arranged side by side in a second direction, connected with the channeling mechanism (120) at one end and connected with the grouping mechanism (140) at the other end and can convey the workpieces in the first direction; A first baffle assembly (132) is arranged between the buffer mechanism (130) and the grouping mechanism (140), and is capable of selectively blocking or avoiding the workpieces from being conveyed from the buffer mechanism (130) to the grouping mechanism (140).
6. The palletizing apparatus of claim 5, wherein, The buffer mechanism (130) comprises a full-charge identification assembly, which is capable of identifying whether the workpieces have been stacked on each buffer conveying belt (131), and is in communication connection with the conveying mechanism (110).
7. The palletizing apparatus of claim 5, wherein The grouping mechanism (140) comprises: at least two grouping conveying belts (141) arranged side by side along the second direction, each of which is in abutment with one buffer conveying belt (131) at one end and in abutment with the staggered stacking mechanism (150) at the other end, and is capable of conveying the workpieces along the first direction; a second baffle assembly (142) arranged between the grouping mechanism (140) and the staggered stacking mechanism (150), and capable of selectively blocking or avoiding the workpieces from being conveyed from the grouping conveying belts (141) to the staggered stacking mechanism (150).
8. The palletizing apparatus of claim 7, wherein, The grouping mechanism (140) further comprises at least two second counters (143), each of which is in communication connection with the first baffle assembly (132) and the second baffle assembly (142), and is capable of counting the workpieces in each grouping conveying belt (141).
9. The palletizing apparatus of claim 7, wherein, The staggered stacking mechanism (150) comprises: a plurality of stacking conveying belts (151) arranged side by side along the second direction, each of which is in abutment with one grouping conveying belt (141) and is capable of conveying the workpieces along the first direction; a staggered baffle (152) arranged at one end of the stacking conveying belts (151) away from the grouping mechanism (140), and provided with a first groove (1521) and a second groove (1522), each of which corresponds to one of the stacking conveying belts (151), and the first groove (1521) and the second groove (1522) are different in depth and are both used for limiting and stopping the workpieces.
10. The palletizing apparatus according to any one of claims 1 to 9, characterized in that, The grabbing mechanism (220) comprises a mounting plate (221) and at least two jaw assemblies (222), each of which is mounted on the mounting plate (221) and is capable of grabbing one workpiece, and is capable of moving along the first direction relative to the mounting plate (221).