Feeding device for crystal glass manufacturing

By adopting a feeding device with a stainless steel frame and a zirconia ceramic feeding plate, combined with a servo cylinder and motor drive, the problems of high labor intensity, poor safety and short life of existing feeding devices have been solved, and a highly efficient and safe feeding process has been achieved.

CN223963399UActive Publication Date: 2026-03-03JIANGSU PRISAS PRECISION OPTOELECTRONICS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing feeding devices used in glass kilns suffer from high labor intensity, poor safety, inaccurate performance, and short service life. In particular, the metal material and lack of insulation structure lead to high temperatures affecting the lifespan of the device.

Method used

The frame is made of stainless steel and the feeding plate is made of zirconia ceramic. Combined with servo cylinders and motor drives, the feeding mechanism and the striking mechanism are designed to ensure feeding efficiency and heat insulation performance, and to avoid high temperature conduction.

Benefits of technology

It improves the service life and safety of the feeding device, ensures accurate feeding, reduces damage to the device from high temperatures, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for manufacturing crystal glass, which belongs to the technical field of crystal glass manufacturing, and comprises a frame body mechanism and a driving mechanism, the driving mechanism is fixed on the frame body mechanism, a feeding mechanism is movably arranged on the driving mechanism, and the feeding mechanism is fixed on the frame body mechanism. A material plate mechanism is fixed to the feeding mechanism in a bolted mode, and a knocking mechanism is further fixed to the feeding mechanism. Through the arrangement of the driving mechanism, the feeding mechanism and the material plate mechanism, the device can more efficiently supply raw materials into the glass kiln, and the feeding part of the device can enter the glass kiln only during feeding, so that the damage of high temperature to the device is effectively reduced, the service life of the device is prolonged, and the production cost is reduced. Through the arrangement of the feeding mechanism, the material plate mechanism and the knocking mechanism, adhesion of raw materials is effectively prevented, the situation that the supply amount of the raw materials cannot reach the expectation is avoided, and the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of crystal glass manufacturing technology, and in particular to a feeding device for crystal glass manufacturing. Background Technology

[0002] Crystal glass is a special type of glass based on high-purity raw materials. Lead oxide is added to enhance its physical properties, resulting in excellent light transmission, refraction, and a clear sound. It is widely used in the production of high-end handicrafts and utensils. In the production and processing of crystal glass, a glass furnace is often used to heat and melt raw materials such as quartz sand. During the heating process in the glass furnace, raw materials need to be continuously added to the glass furnace.

[0003] In existing technologies, some manufacturers use manual shoveling for feeding, which has problems such as high labor intensity, poor safety, and unreliable accuracy. Therefore, some manufacturers use feeding devices. Existing glass kiln feeding devices are mostly swing-rod type and inclined blanket type. During the feeding process, the pusher or pusher plate of these two types of feeding devices will continuously enter the kiln, so the feeding part will be heated to a high temperature, affecting its service life. In addition, the existing feeding devices are mostly made of metal and do not have a heat insulation structure. During use, heat will be conducted to the main body of the device through the feeding part, further aggravating the impact of high temperature on the service life of the device.

[0004] Therefore, there is an urgent need to provide a feeding device for crystal glass manufacturing to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a feeding device for crystal glass manufacturing.

[0006] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a feeding device for manufacturing crystal glass is provided, including a frame mechanism and a drive mechanism. The drive mechanism is fixed on the frame mechanism, a feeding mechanism is movably arranged on the drive mechanism, and a material plate mechanism is bolted to the feeding mechanism.

[0007] The feeding mechanism is also equipped with a striking mechanism;

[0008] The top of the frame structure is also welded with a receiving mechanism for providing raw materials for crystal glass.

[0009] The present invention is further configured such that: the frame mechanism includes a frame body, a reinforcing brace is welded and fixed on the frame body, a rotating connecting piece is integrally fixed on the frame body, and a telescopic cylinder is rotatably provided on the frame body.

[0010] With the above technical solution, both the frame body and the reinforcing support are made of stainless steel. The reinforcing support can effectively improve the stability of the frame body, and the telescopic cylinder is a servo cylinder.

[0011] The present invention is further configured such that: the driving mechanism includes a slide groove rotatably connected to the rotating connector, a transmission box is fixed on the slide groove, two output gears are rotatably connected to the output end of the transmission box, and a motor is also fixedly installed on the transmission box.

[0012] Through the above technical solution, the slide can rotate around the rotating connector. The transmission box is equipped with a reduction gear set with two output shafts. The two output shafts have the same rotation speed but opposite directions. The axis of the output gear is fixed to the output shaft. When the motor starts, the output gear will also rotate, and the rotation direction is opposite or opposite.

[0013] The present invention is further configured such that: the feeding mechanism includes a feeding hopper slidably connected to the chute, a slide rail is integrally fixed on the feeding hopper, and a rack is fixed on the slide rail.

[0014] With the above technical solution, the slide rail and the slide groove are slidably connected, and the feeding hopper can slide along the direction of the slide groove. The output gear meshes with the rack. When the motor starts, the output gear can drive the feeding hopper to move horizontally through the rack. The output end of the telescopic cylinder is rotatably connected to the feeding hopper. When the telescopic cylinder extends, the telescopic cylinder will lift one end of the feeding hopper.

[0015] The present invention is further configured such that: the material plate mechanism includes a material plate bolted to the material feeding hopper, a connector strip is integrally fixed on the material plate, and a fixing bolt is installed on the material plate.

[0016] With the above technical solution, when the device needs to feed material into the glass furnace, the motor can drive the feeding hopper to move towards the inlet of the glass furnace. When the feeding plate enters the inlet of the glass furnace, the telescopic cylinder can extend and lift one end of the feeding hopper, so that the raw material falls into the glass furnace under the action of gravity. The feeding plate is made of zirconia ceramic, which has good high temperature resistance and heat insulation performance, and can effectively prevent heat from being conducted to other parts of the device, thus improving the service life of the device. The feeding plate can be disassembled and replaced by fixing bolts. When the feeding plate is damaged, the staff can replace the feeding plate mechanism separately.

[0017] The present invention is further configured such that: the striking mechanism includes a mounting frame bolted to the feeding hopper, mounting bolts are inserted and connected to the mounting frame, and a pneumatic hammer is also fixed on the mounting frame.

[0018] With the above technical solution, the mounting frame is fixed to the feeding hopper by mounting bolts, and the hammer head of the pneumatic hammer faces the feeding hopper. When the device pours material into the glass kiln, the pneumatic hammer will open and continuously strike the feeding hopper, thereby ensuring that the material in the feeding hopper can be poured out cleanly.

[0019] The present invention is further configured such that: the receiving mechanism includes a receiving hopper welded to the top of the frame body, and a discharge valve is fixed on the receiving hopper.

[0020] With the above technical solution, the discharge valve is an electric valve. The staff can pour the crystal glass raw material into the receiving hopper for temporary storage. When it is necessary to feed the material, the staff can open the discharge valve so that the raw material falls onto the feeding mechanism, and then the feeding mechanism pours the raw material into the glass kiln.

[0021] The beneficial effects of this utility model are as follows:

[0022] 1. By setting up a drive mechanism, a feeding mechanism and a material plate mechanism, this utility model enables the device to supply raw materials to the glass furnace more efficiently. Moreover, its feeding part only enters the glass furnace during feeding, which effectively reduces the damage caused by high temperature to the device and improves its service life.

[0023] 2. By setting up a feeding mechanism, a material plate mechanism, and a striking mechanism, this utility model effectively prevents raw material adhesion and avoids the raw material supply falling short of expectations, which is conducive to improving the practicality of the device. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a structural diagram of the frame mechanism of this utility model;

[0026] Figure 3 This is a structural diagram of the feeding mechanism and the material plate mechanism of this utility model;

[0027] Figure 4 This is a structural diagram of the drive mechanism of this utility model;

[0028] Figure 5 This is a structural diagram of the striking mechanism of this utility model;

[0029] Figure 6 This is a structural diagram of the receiving mechanism of this utility model.

[0030] In the diagram: 1. Frame mechanism; 101. Frame body; 102. Reinforcing brace; 103. Rotating connector; 104. Telescopic cylinder; 2. Drive mechanism; 201. Slide groove; 202. Transmission box; 203. Output gear; 204. Motor; 3. Feeding mechanism; 301. Feeding hopper; 302. Slide rail; 303. Rack; 4. Material plate mechanism; 401. Feeding plate; 402. Insertion strip; 403. Fixing bolt; 5. Hammering mechanism; 501. Mounting bracket; 502. Mounting bolt; 503. Pneumatic hammer; 6. Receiving mechanism; 601. Receiving hopper; 602. Discharge valve. Detailed Implementation

[0031] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0032] Please see Figures 1-6 A feeding device for manufacturing crystal glass includes a frame mechanism 1 and a drive mechanism 2. The frame mechanism 1 includes a frame body 101, a reinforcing support 102 welded and fixed on the frame body 101, a rotating connector 103 integrally fixed on the frame body 101, and a telescopic cylinder 104 rotatably mounted on the frame body 101. Both the frame body 101 and the reinforcing support 102 are made of stainless steel. The reinforcing support 102 can effectively improve the sturdiness of the frame body 101. The telescopic cylinder 104 is a servo cylinder.

[0033] like Figure 1 , Figure 3 and Figure 4As shown, a drive mechanism 2 is fixed on the frame mechanism 1. The drive mechanism 2 includes a slide groove 201 rotatably connected to the rotating connector 103. A transmission box 202 is fixed on the slide groove 201. Two output gears 203 are rotatably connected to the output end of the transmission box 202. A motor 204 is also fixedly installed on the transmission box 202. The slide groove 201 can rotate around the rotating connector 103. A reduction gear set is provided inside the transmission box 202. It has two output shafts with the same rotation speed but opposite directions. The axis of the output gear 203 is fixed to the output shaft. When the motor 204 starts, the output gear 203 will also rotate, and the rotation direction is opposite or opposite. Conversely, a feeding mechanism 3 is movably mounted on the drive mechanism 2. The feeding mechanism 3 includes a feeding hopper 301 that is slidably connected to the slide chute 201. A slide rail 302 is integrally fixed on the feeding hopper 301, and a rack 303 is fixed on the slide rail 302. The slide rail 302 is slidably connected to the slide chute 201, and the feeding hopper 301 can slide along the direction of the slide chute 201. The output gear 203 meshes with the rack 303. When the motor 204 starts, the output gear 203 can drive the feeding hopper 301 to move horizontally through the rack 303. The output end of the telescopic cylinder 104 is rotatably connected to the feeding hopper 301. When the telescopic cylinder 104 extends, the telescopic cylinder 104 will lift one end of the feeding hopper 301.

[0034] like Figure 1 and Figure 3 As shown, a material plate mechanism 4 is bolted to the feeding mechanism 3. The material plate mechanism 4 includes a feeding plate 401 bolted to the feeding hopper 301. An insert strip 402 is integrally fixed on the feeding plate 401, and a fixing bolt 403 is installed on the feeding plate 401. When the device needs to feed material into the glass furnace, the motor 204 can drive the feeding hopper 301 to move towards the feed inlet of the glass furnace. When the feeding plate 401 enters the feed inlet of the glass furnace, the telescopic cylinder 104 can extend and lift one end of the feeding hopper 301, so that the raw material falls into the glass furnace under the action of gravity. The feeding plate 401 is made of zirconia ceramic, which has good high temperature resistance and heat insulation performance, and can effectively prevent heat from being conducted to other parts of the device, thus improving the service life of the device. The feeding plate 401 can be disassembled and replaced by fixing bolt 403. When the feeding plate 401 is damaged, the staff can replace the material plate mechanism 4 separately.

[0035] like Figure 1 , Figure 5 and Figure 6As shown, a striking mechanism 5 is also fixed to the feeding mechanism 3. The striking mechanism 5 includes a mounting bracket 501 bolted to the feeding hopper 301. Mounting bolts 502 are inserted and connected to the mounting bracket 501. A pneumatic hammer 503 is also fixed to the mounting bracket 501. The mounting bracket 501 is fixed to the feeding hopper 301 by the mounting bolts 502. The hammerhead of the pneumatic hammer 503 faces the feeding hopper 301. When the device pours material into the glass furnace, the pneumatic hammer 503 will open and continuously strike the feeding hopper 301, thereby ensuring the feeding hopper 301... The material in 01 can be completely emptied. The top of the frame mechanism 1 is also welded with a receiving mechanism 6 for providing crystal glass raw materials. The receiving mechanism 6 includes a receiving hopper 601 welded to the top of the frame body 101. A discharge valve 602 is fixed on the receiving hopper 601. The discharge valve 602 is an electric valve. The workers can pour the crystal glass raw materials into the receiving hopper 601 for temporary storage. When it is necessary to feed materials, the workers can open the discharge valve 602 so that the raw materials fall onto the feeding mechanism 3, and then the feeding mechanism 3 pours the raw materials into the glass kiln.

[0036] When using this invention, the operator can place the device in front of the glass kiln and align the material plate mechanism 4 of the device with the inlet of the glass kiln. Then, a certain amount of crystal glass raw material is poured into the receiving hopper 601. The discharge valve 602 can be manually controlled by the operator or controlled by an industrial control computer. When it is necessary to add raw material to the glass kiln, the drive mechanism 2 will drive the feeding mechanism 3 to move towards the inlet of the glass kiln, so that the material plate mechanism 4 enters the inlet. At this time, the telescopic cylinder 104 extends, so that one end of the feeding mechanism 3 is lifted, and the crystal glass raw material will fall into the glass kiln to achieve feeding. The striking mechanism 5 can strike the feeding mechanism 3 to prevent residual material from adhering to the feeding hopper 301.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A feeding device for manufacturing crystal glass, comprising a frame mechanism (1) and a driving mechanism (2), characterized in that: A drive mechanism (2) is fixed on the frame mechanism (1), a feeding mechanism (3) is movably arranged on the drive mechanism (2), and a material plate mechanism (4) is bolted to the feeding mechanism (3). The feeding mechanism (3) is also fixed with a striking mechanism (5); The top of the frame mechanism (1) is also welded with a receiving mechanism (6) for providing crystal glass raw materials.

2. The feeding device for manufacturing crystal glass according to claim 1, characterized in that: The frame mechanism (1) includes a frame body (101), a reinforcing brace (102) is welded and fixed on the frame body (101), a rotating connector (103) is integrally fixed on the frame body (101), and a telescopic cylinder (104) is rotatably provided on the frame body (101).

3. The feeding device for manufacturing crystal glass according to claim 2, characterized in that: The drive mechanism (2) includes a slide groove (201) rotatably connected to the rotating connector (103), a transmission box (202) is fixed on the slide groove (201), two output gears (203) are rotatably connected to the output end of the transmission box (202), and a motor (204) is also fixedly installed on the transmission box (202).

4. The feeding device for manufacturing crystal glass according to claim 3, characterized in that: The feeding mechanism (3) includes a feeding hopper (301) that is slidably connected to the chute (201), a slide rail (302) is integrally fixed on the feeding hopper (301), and a rack (303) is fixed on the slide rail (302).

5. A feeding device for manufacturing crystal glass according to claim 4, characterized in that: The material plate mechanism (4) includes a material plate (401) bolted to the material hopper (301), a connector strip (402) integrally fixed on the material plate (401), and a fixing bolt (403) installed on the material plate (401).

6. The feeding device for manufacturing crystal glass according to claim 4, characterized in that: The striking mechanism (5) includes a mounting bracket (501) bolted to the feeding hopper (301), a mounting bolt (502) inserted through the mounting bracket (501), and a pneumatic hammer (503) fixed on the mounting bracket (501).

7. A feeding device for manufacturing crystal glass according to claim 2, characterized in that: The receiving mechanism (6) includes a receiving hopper (601) welded to the top of the frame body (101), and a discharge valve (602) is fixed on the receiving hopper (601).