Novel residual coal recovery device of tamping coal charging car

The new residual coal recovery device for tamping coal loading cars automatically recovers residual coal using components such as recovery bins and suction fans, solving the problems of resource waste and labor intensity caused by residual coal falling, and improving work efficiency and resource utilization.

CN223963457UActive Publication Date: 2026-03-03TAIYUAN FOUR UNIONS HEAVY IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

During the operation of existing tamping coal feeding vehicles, excess coal often falls to the ground, leading to increased labor intensity for workers and waste of resources.

Method used

A novel residual coal recovery device for tamping coal loading cars is designed. It utilizes the cooperation of components such as a recovery bucket, a feeding port, a sealing ring, a top cover, an air inlet pipe, an air outlet pipe, a filter pipe, and a suction fan to automatically recover residual coal through the suction fan and the material collection hood, and prevents coal slag blockage through the filter screen and scraper.

Benefits of technology

It has enabled the automated recycling of surplus coal, reduced the labor intensity of workers, avoided resource waste, and ensured the smooth and efficient recycling process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223963457U_ABST
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Abstract

The utility model belongs to the technical field of residual coal recovery of coal cars, and particularly relates to a novel residual coal recovery device of a tamping coal charging car, which comprises a recovery barrel, a material taking port is arranged at the top of the recovery barrel, a sealing ring is sleeved on the inner wall of a top opening of the material taking port, and the top of the sealing ring abuts against a top cover. A connecting plate is arranged at the top of the material receiving cover, the side wall of the connecting plate is rotationally connected with a rotating shaft, and the surface of the rotating shaft is rotationally connected with a moving rod. According to the coal cinder recycling device, the recycling barrel, the material taking opening, the sealing ring, the top cover, the first bolt, the air inlet pipe, the air outlet pipe, the second bolt, the filter pipe, the third bolt, the suction fan, the cart, the fourth bolt, the connecting pipe and the material collecting cover are matched with one another, and the recycling barrel is pushed to the coal cinder scattering position of the tamping coal charging car through the cart; and then the residual coal is recycled through the cooperation of the suction fan and the material receiving cover.
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Description

Technical Field

[0001] This utility model belongs to the field of coal truck residual coal recovery technology, specifically relating to a new residual coal recovery device for tamping coal trucks. Background Technology

[0002] In the field of coal mining equipment, coal is fed by a vibrating feeder and finally falls into the coal box of a tamping loading car. The tamping machine tamps the washed coal into coal cakes, and then uses a coal support plate to send the coal cakes into the carbonization chamber. Tamping work refers to the mechanical work done by the tamping hammers on the coal cakes, generally expressed as tamping unit work, that is, the work done on a unit weight of coal cake. Tamping unit work is related to factors such as the weight, stroke, frequency, and number of tamping hammers.

[0003] During the operation of existing tamping coal feeding vehicles, excess coal often falls to the ground, requiring manual collection. This not only increases the labor intensity of workers but may also lead to resource waste. Utility Model Content

[0004] The purpose of this invention is to provide a novel residual coal recovery device for tamping coal loading cars, aiming to solve the problem that in the existing tamping coal loading cars, residual coal often falls to the ground during operation, requiring manual recovery. This not only increases the labor intensity of workers but may also lead to resource waste.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel residual coal recovery device for a tamping coal loading vehicle, comprising: a recovery bin, the top of which is provided with a material inlet, a sealing ring fitted on the inner wall of the opening at the top of the material inlet, the top of the sealing ring abutting against a top cover, a first bolt longitudinally penetrating the top of the top cover, the bottom of the first bolt being threadedly connected to the material inlet, an air inlet pipe and an air outlet pipe respectively provided at both ends of the lower side wall of the recovery bin, a second bolt transversely penetrating the opening end of the other side of the air inlet pipe, the side wall of the second bolt being threadedly connected to a filter pipe, the other side of the filter pipe being threadedly connected to the air outlet of a suction fan by a third bolt, the bottom of the suction fan being mounted on the top of one side of the trolley, a fourth bolt transversely penetrating the surface of the outlet end of the air outlet pipe and threadedly connected to a connecting pipe, the other side of the connecting pipe being threadedly connected to a receiving hood, a connecting plate being provided on the top of the receiving hood, a rotating shaft being rotatably connected to the side wall of the connecting plate, and a moving rod being rotatably connected to the surface of the rotating shaft.

[0006] As a preferred embodiment of the novel residual coal recovery device for a tamping coal loading car of this utility model, the recovery bucket, the material inlet, the sealing ring, the top cover and the first bolt form a threaded connection structure.

[0007] As a preferred embodiment of the novel residual coal recovery device for a tamping coal loading car of this utility model, the air inlet pipe, air outlet pipe, second bolt, filter pipe, third bolt, and suction fan form a threaded connection structure.

[0008] As a preferred embodiment of the novel residual coal recovery device for a tamping coal loading car of this utility model, both the air inlet pipe and the filter pipe are equipped with filter screens on their inner walls.

[0009] As a preferred embodiment of the novel residual coal recovery device for a tamping coal loading car of this utility model, the rear side of the receiving hood is provided with a threaded pipe, and the shape and size of the threaded pipe are adapted to the threaded structure on one side of the connecting pipe.

[0010] As a preferred embodiment of the novel residual coal recovery device for a tamping coal loading car of this utility model, the front end of the receiving hood is provided with a rectangular opening, and the bottom of the front end of the receiving hood is provided with a triangular scraper. The receiving hood, the connecting plate, the rotating shaft and the moving rod form a rotating connection structure.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] Through the cooperation of the recycling bin, feeding port, sealing ring, top cover, first bolt, air inlet pipe, air outlet pipe, second bolt, filter pipe, third bolt, suction fan, trolley, fourth bolt, connecting pipe and receiving hood, the recycling bin is pushed to the position of the coal slag scattered by the tamping coal loading car by the trolley, and then the remaining coal is recycled by the cooperation of the suction fan and the receiving hood.

[0013] By utilizing the coordination between the air inlet pipe, air outlet pipe, second bolt, filter pipe, third bolt, suction fan, trolley, fourth bolt, connecting pipe, material collection hood, connecting plate, rotating shaft, and moving rod, the recovered residual coal is collected into the recovery bin. Then, the connected pipes can be disassembled and replaced periodically to avoid the accumulation of coal slag affecting the smooth flow of residual coal recovery. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0017] Figure 3 This is a top view of the structure of this utility model;

[0018] Figure 4 This is an enlarged structural diagram of the recycling bin and top cover of this utility model;

[0019] Figure 5 This is an enlarged structural schematic diagram of the cross-section of the filter tube of this utility model.

[0020] In the diagram: 1. Recycling bin; 2. Material inlet; 3. Sealing ring; 4. Top cover; 5. First bolt; 6. Air inlet pipe; 7. Air outlet pipe; 8. Second bolt; 9. Filter pipe; 10. Third bolt; 11. Fan; 12. Trolley; 13. Fourth bolt; 14. Connecting pipe; 15. Material collection cover; 16. Connecting plate; 17. Rotating shaft; 18. Moving rod. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see Figures 1-5 This utility model provides the following technical solution: A novel residual coal recovery device for a tamping coal loading car, comprising: a recovery bin 1, a material inlet 2 at the top of the recovery bin 1, a sealing ring 3 fitted onto the inner wall of the opening at the top of the material inlet 2, the top of the sealing ring 3 abutting against a top cover 4, a first bolt 5 longitudinally penetrating the top of the top cover 4, the bottom of the first bolt 5 being threadedly connected to the material inlet 2, an air inlet pipe 6 and an air outlet pipe 7 respectively provided at both ends of the lower side wall of the recovery bin 1, a second bolt 8 transversely penetrating the opening end of the other side of the air inlet pipe 6, and the second bolt 8 being threadedly connected to the side wall of the second bolt 8. The filter pipe 9 is connected to the air outlet of the suction fan 11 via a third bolt 10 on the other side. The bottom of the suction fan 11 is installed on the top of one side of the trolley 12. The outlet end of the air outlet pipe 7 is transversely connected to the fourth bolt 13 and threaded to the connecting pipe 14. The other side of the connecting pipe 14 is threaded to the material collection cover 15. The top of the material collection cover 15 is provided with a connecting plate 16. The side wall of the connecting plate 16 is rotatably connected to the rotating shaft 17. The surface of the rotating shaft 17 is rotatably connected to the moving rod 18. In this design, the suction fan 11 is existing technology, and its model is: 4-72 centrifugal fan. Since it is existing technology and is not related to this design, it will not be described in detail here.

[0023] The preferred configuration consists of a recycling bin 1, a material inlet 2, a sealing ring 3, a top cover 4, and a first bolt 5 forming a threaded connection structure.

[0024] In practical use, the first bolt 5, which is fixed between the feed inlet 2 and the top cover 4, can be unscrewed to remove the sealing ring 3 and the top cover 4, thus facilitating the cleaning of residual coal from the feed inlet 2.

[0025] Preferably, the air inlet pipe 6, the air outlet pipe 7, the second bolt 8, the filter pipe 9, the third bolt 10, and the suction fan 11 form a threaded connection structure.

[0026] In actual use, unscrew the second bolt 8 and the third bolt 10 on both sides of the filter tube 9 to facilitate the disassembly and replacement of the filter tube 9.

[0027] Preferably, both the air inlet pipe 6 and the filter pipe 9 have filter screens installed on their inner walls.

[0028] In practical use, the filter screens installed on the inner walls of the air inlet pipe 6 and the filter pipe 9 are used to intercept the collected coal slag and prevent it from entering the suction fan 11.

[0029] Preferably, the receiving cover 15 is provided with a threaded tube on the rear side, and the shape and size of the threaded tube are adapted to the threaded structure on one side of the connecting tube 14.

[0030] In practical use, the threaded tube at the rear end of the receiving cover 15 facilitates the connection of the connecting tube 14 to it, thereby making it easy to disassemble and fix the connecting tube 14 and the receiving cover 15.

[0031] Preferably, the receiving cover 15 has a rectangular opening at the front end and a triangular scraper at the bottom of the front end of the receiving cover 15. The receiving cover 15, the connecting plate 16, the rotating shaft 17 and the moving rod 18 form a rotating connection structure.

[0032] In practical use, hold the moving rod 18 and use the pivot 17 at its front end connected between the receiving cover 15 and the moving rod 18 to easily lift the receiving cover 15 and adjust its angle.

[0033] Working principle: When the tamping and loading car is running, the pusher 12 is moved to the position where the remaining coal falls by using the lever on one side of the pusher 12. Then, the receiving hood 15, which is rotatably connected to the front end of the moving rod 18, is lifted. A connecting pipe 14 of appropriate length is then connected between the receiving hood 15 and the exhaust pipe 7, based on the distance the remaining coal has fallen. Afterward, the suction fan 11 is started to draw air, and the receiving hood 15 is moved to the position where the remaining coal has fallen by holding the moving rod 18. The suction between the connecting pipe 14 and the filter pipe 9 connecting the suction fan 11 and the receiving hood 15 collects the fallen remaining coal. The collected remaining coal is temporarily... The coal is stored in the recycling bin 1. During the collection process, if lumps or large coal pieces are encountered, the scraper at the bottom front of the collection hood 15 can be used to break and knock them down, thereby preventing large coal pieces from clogging the pipe. The collection hood 15 can also be disassembled and replaced regularly to prevent wear and tear on the scraper from affecting its use. At the same time, the filter screens installed in the air inlet pipe 6 and the filter pipe 9 intercept coal slag and prevent it from entering the suction fan 11. After collection is completed, the first bolt 5 fixed between the feed port 2 and the top cover 4 can be unscrewed to remove the sealing ring 3 and the top cover 4, making it easy to clean up the remaining coal from the feed port 2.

[0034] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A novel residual coal recovery device for tamping coal loading cars, comprising: The recycling bin (1) is characterized in that: a material inlet (2) is provided at the top of the recycling bin (1), a sealing ring (3) is fitted on the inner wall of the opening at the top of the material inlet (2), the top of the sealing ring (3) abuts against the top cover (4), a first bolt (5) is longitudinally connected to the top of the top cover (4), the bottom of the first bolt (5) is threaded to the material inlet (2), an air inlet pipe (6) and an air outlet pipe (7) are respectively provided at both ends of the lower side wall of the recycling bin (1), a second bolt (8) is transversely connected to the opening end of the other side of the air inlet pipe (6), and the side wall of the second bolt (8) is threaded to the material inlet (2). The filter tube (9) is connected to the air outlet of the suction fan (11) by a third bolt (10) on the other side. The bottom of the suction fan (11) is installed on the top of one side of the trolley (12). The outlet end of the air pipe (7) is horizontally penetrated by a fourth bolt (13) and threaded to the connecting pipe (14). The other side of the connecting pipe (14) is threaded to the receiving cover (15). The top of the receiving cover (15) is provided with a connecting plate (16). The side wall of the connecting plate (16) is rotatably connected to the rotating shaft (17). The surface of the rotating shaft (17) is rotatably connected to the moving rod (18).

2. The novel residual coal recovery device for a tamping coal loading car according to claim 1, characterized in that: The recycling bin (1), the material inlet (2), the sealing ring (3), the top cover (4), and the first bolt (5) form a threaded connection structure.

3. The novel residual coal recovery device for a tamping coal loading car according to claim 1, characterized in that: The air inlet pipe (6), air outlet pipe (7), second bolt (8), filter pipe (9), third bolt (10) and suction fan (11) form a threaded connection structure.

4. A novel residual coal recovery device for a tamping coal loading car according to claim 3, characterized in that: Both the air inlet pipe (6) and the filter pipe (9) have filter screens on their inner walls.

5. A novel residual coal recovery device for a tamping coal loading car according to claim 1, characterized in that: The receiving cover (15) is provided with a threaded tube on the rear side, and the shape and size of the threaded tube are adapted to the threaded structure on one side of the connecting tube (14).

6. A novel residual coal recovery device for a tamping coal loading car according to claim 5, characterized in that: The receiving cover (15) has a rectangular opening at the front end and a triangular scraper at the bottom of the front end. The receiving cover (15), the connecting plate (16), the rotating shaft (17) and the moving rod (18) form a rotating connection structure.