Fabric processing device with antibacterial effect

By automating fabric traction through a guiding mechanism and servo motor drive system, the problem of low efficiency of manual traction in existing fabric dyeing equipment is solved, realizing a high-efficiency and low-cost fabric dyeing process.

CN223963694UActive Publication Date: 2026-03-03ZHONGDI TEXTILE (NANTONG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In existing fabric dyeing equipment, the fabric traction process relies on manual operation, which is inefficient and has a complex structure, resulting in low dyeing efficiency.

Method used

It adopts an automated guiding mechanism and servo motor drive system, which realizes automatic traction of fabric through guide rods and clamping plates, and combines pressure rollers to squeeze out excess dye liquor, simplifying the structure and improving efficiency.

Benefits of technology

It enables automated fabric traction and efficient dyeing processes, reduces dye waste, improves dyeing effect and efficiency, and reduces operational complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of fabric processing, particularly relates to a fabric processing device with an antibacterial effect, and aims to solve the problems that manual traction is mostly adopted in the prior art, fabric with one end located on a winding roller penetrates through a dyeing box and a guide rod, the operation is troublesome, the efficiency is reduced, and the structure of an existing traction mechanism is complex. Comprising a dye box, frame bodies are arranged on the two sides of the dye box, winding rollers are rotationally arranged in the frame bodies, and through holes are formed in the two sides of the dye box; the guiding mechanism is used for guiding the fabric to move along the specified line, the guiding mechanism is arranged in the dye box, the fabric can be dragged and subsequently driven to be dyed along the specified line through the guiding mechanism, the efficiency can be improved, the structure and operation are simple, the cost is relatively low, and the fabric dyeing device is suitable for popularization and application. And redundant feed liquid on the dyed fabric can be squeezed, so that the practicability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a fabric processing device with antibacterial effect. Background Technology

[0002] Antibacterial fabrics are a special type of functional fabric. They are treated with antibacterial agents or contain antibacterial fibers, which can effectively inhibit the growth and reproduction of bacteria on the fabric, eliminate odors, and keep the fabric fresh and hygienic. Examples include natural antibacterial fabrics such as kapok fiber and hemp fiber, or artificial antibacterial fabrics such as fabrics with organic antibacterial agents. The processing of such fabrics involves multiple steps, such as spinning, weaving, dyeing and finishing, and inspection.

[0003] The dyeing and finishing process includes multiple steps such as dyeing, dehydration, and drying. There are still many areas for improvement in the traction and placement of fabric in the dye box in existing dyeing equipment: traditionally, it is mostly manual traction, which involves passing the fabric with one end located on the take-up roller through the dye box and guide rod, which is not only troublesome but also reduces efficiency. The structure of the existing traction mechanism is also relatively complex and deserves improvement. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies, which mostly rely on manual traction to pass fabric with one end located on the take-up roller through the dyeing box and guide rod. This is not only cumbersome but also reduces efficiency, and the existing traction mechanism is also relatively complex. Therefore, this invention proposes a fabric processing device with antibacterial effects.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A fabric processing device with antibacterial effect includes a dye box, with frames on both sides of the dye box, a take-up roller rotatably mounted inside the frames, and through holes on both sides of the dye box.

[0007] A guiding mechanism is used to guide the fabric to move along a designated line. The guiding mechanism is set inside the dye box and includes two upper guide rods and two lower guide rods. A guide groove is opened on one side inner wall of the dye box. The upper guide rods and lower guide rods are rotatably set inside the dye box.

[0008] Two pressure rollers are used to squeeze out excess dye liquor from the fabric, and both pressure rollers are located inside the dye box.

[0009] In one possible design, a servo motor is fixedly mounted on one side of the frame, and the output shaft of the servo motor is connected to the take-up roller.

[0010] In one possible design, the guiding mechanism further includes two clamping plates. A round rod is provided inside the guiding groove. A side groove is opened on one side of the round rod. One end of each of the two clamping plates is slidably disposed inside the side groove. A groove is opened on one end of each clamping plate that is close to each other. The same compression spring is fixedly disposed between the inner walls of the two grooves that are close to each other.

[0011] In one possible design, the inner walls at both ends of the guide groove are provided with enlarged grooves.

[0012] In one possible design, the guiding mechanism further includes two take-up rods, with supports provided on both sides of the dye box, and the two take-up rods rotatably disposed inside the two supports respectively. Traction lines are fixedly disposed on both sides of the outer wall of the round rod, and the other end of the traction line passes through the dye box and is fixedly disposed on the outer wall of the adjacent take-up rod.

[0013] In one possible design, one end of the take-up rod rotates through the bracket, a synchronous pulley is fixedly sleeved on the outer wall of the take-up rod, the outer walls of the two synchronous pulleys are driven by the same synchronous belt, a second servo motor is fixedly installed on one side of the dye box, and the output shaft of the second servo motor is connected to one of the take-up rods.

[0014] In one possible design, two grooves are provided on the inner walls of both sides of the dye box, the guide groove is located between the two grooves, the shaft end of the pressure roller is rotatably fitted with a sliding plate, the sliding plate is slidably disposed inside the adjacent groove, and the same second compression spring is fixedly disposed between one side of the sliding plate and one side of the inner wall of the groove.

[0015] In this application, during actual use, the fabric roll is first installed on the take-up roller on the side away from the pressure roller. Then, one end of the fabric is passed through the through hole and placed between two clamping plates. Next, the second servo motor is driven, which drives the two take-up rods to rotate via a synchronous pulley and synchronous belt, achieving the effect of traction and unwinding of the fabric. This pulls the round rod to move. When the round rod disengages from the inside of the expansion groove, the two clamping plates will squeeze together to hold the fabric. Then, the second servo motor is continued to be driven, causing the fabric to move along the guide groove, achieving a traction effect. The upper and lower guide rods... This mechanism enables the fabric to be conveyed along the guide groove. When the clamping plate touches between the two pressure rollers, it will squeeze the two round rods away from each other. Then, the two round rods will be reset by the second compression spring, allowing the fabric to pass between the two pressure rollers and squeeze out excess dye. When the clamping plate moves into the expansion groove at the other end, it will be reset by the first compression spring, thereby releasing the clamping of the fabric. Then, one end of the fabric can be taken out through the through hole and fixed on another take-up roller to complete the traction. Subsequently, the two first servo motors are driven simultaneously to drive the two take-up rollers to perform take-up and untake-up operations to realize the dyeing process.

[0016] In this utility model, the fabric processing device with antibacterial effect can fully squeeze out excess dye liquid from the fabric through two pressure rollers, avoiding waste of dye liquid and excessive dye liquid residue on the fabric surface, and further improving the dyeing effect.

[0017] In this utility model, the fabric processing device with antibacterial effect can automatically complete the traction of the fabric through the guiding mechanism and transport it along the designated line for dyeing processing, thereby improving efficiency and providing stable guidance to prevent the fabric from shifting or twisting during the dyeing process, thus improving the dyeing effect.

[0018] In this invention, the guiding mechanism enables the fabric to be pulled and subsequently dyed along a designated path, which not only improves efficiency but also simplifies the structure and operation, resulting in relatively low cost. Furthermore, it can squeeze out excess dye from the fabric after dyeing, thus enhancing its practicality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of a fabric processing device with antibacterial effect proposed in this utility model;

[0020] Figure 2 This is a rear view structural diagram of a fabric processing device with antibacterial effect proposed in this utility model.

[0021] Figure 3 This utility model Figure 2 Enlarged view of the structure of section B;

[0022] Figure 4 This is a cross-sectional structural diagram of a fabric processing device with antibacterial effect proposed in this utility model.

[0023] Figure 5 This utility model Figure 1 Enlarged view of the structure of section A;

[0024] Figure 6 This is a cross-sectional structural diagram of a pressure roller for a fabric processing device with antibacterial effect, as proposed in this utility model.

[0025] In the diagram: 1. Dye box; 2. Frame; 3. Servo motor No. 1; 4. Take-up roller; 5. Through hole; 6. Pressure roller; 7. Guide groove; 8. Upper guide rod; 9. Lower guide rod; 10. Synchronous belt; 11. Servo motor No. 2; 12. Take-up rod; 13. Expanding groove; 14. Clamping plate; 15. Compression spring No. 1; 16. Round rod; 17. Groove; 18. Slide groove; 19. Compression spring No. 2; 20. Side groove; 21. Slide plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1

[0028] Reference Figure 1 A processing device includes: a dye box 1, a frame 2, a first servo motor 3, a take-up roller 4, a through hole 5, a pressure roller 6, a guide groove 7, an upper guide rod 8, a lower guide rod 9, a synchronous belt 10, a second servo motor 11, a take-up rod 12, an expansion groove 13, a clamping plate 14, a first compression spring 15, a round rod 16, a groove 17, a sliding groove 18, a second compression spring 19, a side groove 20, and a sliding plate 21.

[0029] The dye box 1 is used to hold dyes. A frame 2 is provided on both sides of the dye box 1, and a winding roller 4 is mounted on the rotating frame 2 to wind up the fabric to be processed. Through holes 5 are provided on both sides of the dye box 1, located below the frame 2, for the fabric to enter and exit the dye box 1.

[0030] Reference Figure 2 A guiding mechanism is located inside the dye box 1 to guide the fabric along a designated path. The guiding mechanism includes two upper guide rods 8 and two lower guide rods 9, both of which are rotatably mounted inside the dye box 1, with the upper guide rods 8 positioned above the lower guide rods 9. A guide groove 7 is provided on one inner wall of the dye box 1.

[0031] Both pressure rollers 6 are located inside the dye box 1, and are positioned above and below the guide groove 7 respectively, to squeeze out excess dye liquor from the fabric.

[0032] Reference Figure 1 A servo motor 3 is fixedly installed on one side of the frame 2. The output shaft of the servo motor 3 is connected to the take-up roller 4 and is used to drive the take-up roller 4 to rotate.

[0033] The guiding mechanism also includes two clamping plates 14. A round rod 16 is provided inside the guiding groove 7. A side groove 20 is formed on one side of the round rod 16. One end of each of the two clamping plates 14 is slidably disposed inside the side groove 20, and a groove 17 is formed on the side of each clamping plate 14 that is close to each other. A first compression spring 15 is fixedly disposed between the inner walls of the side of the two grooves 17 that are close to each other. The first compression spring 15 is used to push the two clamping plates 14 closer to each other, thereby clamping the fabric.

[0034] The inner walls at both ends of the guide groove 7 are provided with expansion grooves 13.

[0035] Reference Figure 5 The guiding mechanism also includes two take-up rods 12. Supports are provided on both sides of the dye box 1. The two take-up rods 12 are rotatably installed inside the two supports. Traction lines are fixedly installed on both sides of the outer wall of the round rod 16. The other end of the traction line passes through the dye box 1 and is fixedly installed on the outer wall of the adjacent take-up rod 12.

[0036] One end of the take-up rod 12 rotates through the bracket, and a synchronous pulley is fixedly sleeved on the outer wall of the take-up rod 12. The outer walls of the two synchronous pulleys are driven by the same synchronous belt 10. A second servo motor 11 is fixedly installed on one side of the dye box 1. The output shaft of the second servo motor 11 is connected to one of the take-up rods 12 to drive the take-up rod 12 to rotate, and drives the other take-up rod 12 to rotate synchronously through the synchronous belt 10.

[0037] This application can be used for processing fabrics with antibacterial effects, or for other fields applicable to this application.

[0038] Example 2

[0039] An improvement on Example 1: A fabric processing device with antibacterial effect, used in the field of fabric processing, referring to... Figure 6 Two grooves 18 are formed on both inner walls of the dye box 1, and a guide groove 7 is located between the two grooves 18. A sliding plate 21 is rotatably sleeved on the shaft end of the pressure roller 6. The sliding plate 21 is slidably disposed inside the adjacent grooves 18, and the same second compression spring 19 is fixedly disposed between one side of the sliding plate 21 and one side of the inner wall of the groove 18. This is used to ensure that the clamping plate 14 can pass between the two pressure rollers 6 and to automatically reset the pressure rollers 6.

[0040] Specifically, the fabric roll is first installed on the take-up roller 4 on the side away from the pressure roller 6. Then, one end of the fabric is passed through the through hole 5 and placed between the two clamping plates 14. Next, the second servo motor 11 is driven. The second servo motor 11 drives the two take-up rods 12 to rotate via the synchronous pulley and synchronous belt 10, achieving the effect of traction and unwinding, thereby pulling the round rod 16 to move. When the round rod 16 disengages from the inside of the expansion groove 13, the two clamping plates 14 will squeeze and clamp the fabric. Then, the second servo motor 11 is driven again, causing the fabric to move along the guide groove 7, achieving a traction effect. The upper guide rod 8 and the lower guide rod 9 are used... To enable the fabric to be conveyed along the guide groove 7, when the clamping plate 14 touches between the two pressure rollers 6, it will squeeze the two round rods 16 away from each other. Then, the two round rods 16 will be reset by the second pressure spring 19, so that the fabric can squeeze out the excess dye liquor when passing between the two pressure rollers 6. When the clamping plate 14 moves into the expansion groove 13 at the other end, it will be reset by the first pressure spring 15, thereby releasing the clamping of the fabric. Then, one end of the fabric can be taken out through the through hole 5 and fixed on another take-up roller 4 to complete the traction. Then, the two first servo motors 3 are driven to drive the two take-up rollers 4 to perform take-up and untake-up operations to realize the dyeing process.

[0041] However, as is well known to those skilled in the art, the working principles and wiring methods of servo motor 3 and servo motor 11 are commonplace and are conventional methods or common knowledge. Therefore, they will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A fabric processing device with antibacterial effect, characterized in that, Include: Dye box (1), both sides of the dye box (1) are provided with frame (2), the frame (2) is rotatably provided with winding roller (4), both sides of the dye box (1) are provided with through hole (5); Guide mechanism for guiding fabric to move along the specified route, the guide mechanism is arranged in the inside of dye box (1), the guide mechanism includes two upper guide rods (8) and two lower guide rods (9), the inside wall of one side of the dye box (1) is provided with guide slot (7), the upper guide rod (8) and the lower guide rod (9) are rotatably arranged in the inside of the dye box (1); Two compression rollers (6) are used for extruding excess dyeing liquid of the fabric, two compression rollers (6) are located in the inside of the dye box (1), the guide mechanism further includes two clamping plates (14), the inside of the guide slot (7) is provided with round rod (16), the side of the round rod (16) is provided with side slot (20), one end of two clamping plates (14) is slidably arranged in the inside of the side slot (20), one end of the side of two clamping plates (14) is provided with recess (17), the inside wall of the side of two recesses (17) is fixedly provided with the same one first compression spring (15), the inside wall of both ends of the guide slot (7) is provided with expansion slot (13), the guide mechanism further includes two winding rods (12), both sides of the dye box (1) are provided with support, and two winding rods (12) are rotatably arranged in the inside of two supports, the outer wall of both sides of the round rod (16) is fixedly provided with traction line, and the other end of the traction line penetrates the dye box (1) and is fixedly arranged on the outer wall of the adjacent winding rod (12).

2. The fabric processing device with an antibacterial effect according to claim 1, characterized in that, The side of the frame (2) is fixedly provided with a first servo motor (3), and the output shaft of the first servo motor (3) is connected with the winding roller (4).

3. The fabric processing device with antibacterial effect according to claim 2, characterized in that, The winding rod (12) is rotatably connected with the support, the outer wall of the winding rod (12) is fixedly provided with a synchronous wheel, the outer wall of two synchronous wheels is drivingly provided with a synchronous belt (10), one side of the dye box (1) is fixedly provided with a second servo motor (11), and the output shaft of the second servo motor (11) is connected with one of the winding rods (12).

4. The fabric processing device with an antibacterial effect according to claim 1, characterized in that, The inside wall of both sides of the dye box (1) is provided with two sliding grooves (18), the guide slot (7) is located between the two sliding grooves (18), the shaft end of the compression roller (6) is rotatably provided with a sliding plate (21), the sliding plate (21) is slidably arranged in the inside of the adjacent sliding groove (18), and the side of the sliding plate (21) and the inside wall of the sliding groove (18) are fixedly provided with the same second compression spring (19).