Intelligent assembly type highway steel bridge
By introducing intelligent detection and pre-fixing components into highway steel bridges, the problems of misalignment during precast bridge panel installation and stress bending monitoring have been solved, enabling rapid fixing and intelligent maintenance, and improving construction efficiency and maintenance effectiveness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-03
AI Technical Summary
The installation of precast bridge decks for existing highway steel bridges is prone to increased fixing time due to misalignment of reserved holes, and it is impossible to effectively monitor and record local stress and bending conditions, which affects construction efficiency and maintenance needs.
The system employs intelligent detection components and pre-fixing components, using sliders and grooves to achieve precise positioning of the precast bridge deck and I-beams. The intelligent detection components repeatedly detect the stress and bending data of the bridge deck and upload the data for analysis, providing a basis for maintenance.
It enables rapid fixing and precise positioning of prefabricated bridge decks, reducing installation time. It can intelligently monitor and record the stress and bending of bridge decks, providing a basis for later maintenance and improving construction efficiency and maintenance effectiveness.
Smart Images

Figure CN223963838U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of highway steel bridges, and specifically to an intelligent prefabricated highway steel bridge. Background Technology
[0002] Highway steel bridges are highway bridges constructed primarily of steel. They possess advantages such as high strength, high rigidity, large span capacity, suitability for industrial manufacturing, ease of transportation, good toughness and ductility, superior seismic performance, ease of repair and replacement, and environmental friendliness. Highway steel bridges consist of piers, I-beams, and precast bridge decks. When constructing small highway sightseeing bridges, the piers and precast pipe columns buried underground are first fixed. Then, the I-beams and piers are bolted together. Next, the precast bridge decks are bolted together with the steel beams, thus completing the assembly process of the highway steel bridge. Finally, the pouring of concrete completes the bridge construction.
[0003] In the use of existing highway steel bridges, the precast bridge panels need to be bolted to the steel beams. Therefore, it is necessary to first align the reserved holes on the precast bridge panels and the steel beams, and then insert and tighten the bolts. Since multiple precast bridge panels need to be installed on the steel beams, collisions may occur between the precast bridge panels during installation and tightening, causing misalignment between the reserved holes. As a result, when installing the next precast bridge panel, it is often necessary to remove the reserved holes on the previous precast bridge panel and the steel beam to re-align them, which increases the fixing time of the precast bridge panels.
[0004] On the other hand, after long-term use, existing precast bridge decks may experience bending under stress in some areas due to excessive load. It is necessary to collect data on these areas prone to bending to provide a basis for future additions and maintenance. Existing highway steel bridges cannot meet the current needs.
[0005] Therefore, there is an urgent need to provide an intelligent prefabricated highway steel bridge to address the defects and shortcomings of the existing technologies. Utility Model Content
[0006] To address the deficiencies and shortcomings of the existing technology, this utility model proposes an intelligent prefabricated highway steel bridge.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A smart prefabricated highway steel bridge includes piers, with I-beams on the top of the piers and prefabricated bridge decks on the top of the I-beams. The bridge is characterized in that: smart detection components are arranged between the I-beams, and pre-fixing components are arranged on one side of the I-beams.
[0009] As a further preferred embodiment of the present invention, the pre-fixing component includes a fixing box disposed on one side of the I-shaped steel beam, a positioning rod slidably connected to the inner wall of the fixing box, a first elastic element disposed between the bottom of the positioning rod and the inner cavity of the fixing box, and an installation groove for placing a hexagonal nut opened on the top of the fixing box, and the positioning rod and the hexagonal nut being threadedly engaged.
[0010] As a further preferred embodiment of the present invention, a groove is provided on one side of the I-shaped steel beam, and a slider is fixed on one side of the fixing box. The slider is located inside the groove and slides vertically with it.
[0011] As a further preferred embodiment of the present invention, a pin is slidably inserted into one side of the slider, and the pin can be inserted into the interior of the I-shaped steel beam and engage with it front and rear.
[0012] As a further preferred embodiment of the present invention, a third elastic element is fixedly connected to one side of the pin, and the other end of the third elastic element is fixedly connected to the slider.
[0013] As a further preferred embodiment of the present invention, a pull rope is fixedly connected to one side of the pin, and the other end of the pull rope passes through the gap between the slider and the fixed box.
[0014] As a further preferred embodiment of this utility model, the intelligent detection component includes a slide rail opened on one side of an I-shaped steel beam, an installation rod between two adjacent I-shaped steel beams, wheels installed at both ends of the installation rod, the wheels being located inside the slide rail and rolling in cooperation with it, a measuring rod passing through the inside of the installation rod, a detection cylinder being rotatably connected to the top of the measuring rod, a U-shaped rod being fixedly connected to the bottom of the measuring rod through the measuring rod, and a camera being installed at the top of the installation rod.
[0015] As a further preferred embodiment of the present invention, a second elastic element is provided between the top of the U-shaped rod and the bottom of the mounting rod.
[0016] As a further preferred embodiment of this utility model, the outer edge of the measuring rod is provided with a scale.
[0017] As a further preferred embodiment of this utility model, the wheel is driven by an external motor.
[0018] In summary, the beneficial effects of this utility model compared to the prior art include:
[0019] 1) This utility model provides an intelligent prefabricated highway steel bridge. By setting a pre-fixed component, the positioning rod inside the fixed box is inserted and installed to limit the positioning effect. By placing a hexagonal nut in the installation groove in advance to facilitate the screwing in of the positioning rod, the prefabricated bridge panel is fixed to the top of the I-shaped steel beam. During this process, the slider is located inside the groove to achieve the overlapping positioning of the reserved holes on the prefabricated bridge panel and the I-shaped steel beam, so as to minimize the defect of increased fixing time of the prefabricated bridge panel caused by misalignment between the reserved holes.
[0020] 2) This utility model provides an intelligent prefabricated highway steel bridge. By setting up intelligent detection components, the bottom of the prefabricated bridge deck can be detected repeatedly. The detection data is uploaded to the control console for analysis through a network module, thereby achieving intelligent collection of stress and bending data of the prefabricated bridge deck, thus providing a corresponding basis for the later addition and maintenance of this local area. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0022] Figure 2 This is a three-dimensional structural diagram of the intelligent detection component of this utility model;
[0023] Figure 3 This is a three-dimensional structural schematic diagram of the cross-section of the pre-fixed component of this utility model;
[0024] Figure 4 This is a three-dimensional structural schematic diagram of the pre-fixed component of this utility model from another angle.
[0025] Figure 5 This is a schematic diagram of the pre-intelligent detection process of this utility model.
[0026] Legend: 1. Pier; 2. Pre-fixed component; 3. Intelligent detection component; 4. I-beam; 5. Precast bridge deck; 21. Fixing box; 22. Positioning rod; 23. Mounting groove; 24. First elastic element; 25. Slide groove; 26. Slider; 27. Pin; 28. Third elastic element; 29. Pull rope; 31. Slide rail; 32. Mounting rod; 33. Wheel; 34. U-shaped rod; 35. Detection cylinder; 36. Measuring rod; 37. Camera; 38. Second elastic element. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0030] [First Embodiment]
[0031] Reference Figure 1-5 The image shown is an intelligent prefabricated highway steel bridge provided in the first embodiment of this utility model, as follows: Figure 1As shown, the bridge includes a pier 1, an I-beam 4 on top of the pier 1, and a precast bridge deck 5 on top of the I-beam 4. The improvement of this embodiment compared to the prior art is that an intelligent detection component 3 is installed between the I-beams 4. This intelligent detection component allows for repeated detection of the bottom of the precast bridge deck. The detection data is uploaded to the control console via a network module for analysis, thereby achieving intelligent collection of the precast bridge deck's bending data under stress, providing a basis for future additions and maintenance of this local area. Furthermore, a pre-fixing component 2 is installed on one side of the I-beam 4. This pre-fixing component, through a fixing box, achieves the insertion and installation limitation effect of the internal positioning rod. Hexagonal nuts are pre-placed in the mounting groove to facilitate screwing in the bolts, thus fixing the precast bridge deck to the top of the I-beam. During this process, the slider is located inside the groove to achieve overlapping positioning of the precast bridge deck and the pre-drilled holes on the I-beam, minimizing the increased fixing time of the precast bridge deck due to misalignment between the pre-drilled holes.
[0032] like Figure 3-4 As shown, the pre-fixing component 2 in this embodiment includes a fixing box 21 disposed on one side of the I-shaped steel beam 4. A positioning rod 22 is slidably connected to the inner wall of the fixing box 21. A first elastic element 24 is disposed between the bottom of the positioning rod 22 and the inner cavity of the fixing box 21. The top of the fixing box 21 has an installation groove 23 for placing a hexagonal nut. The positioning rod 22 is threadedly engaged with the hexagonal nut. At the same time, a sliding groove 25 is provided on one side of the I-shaped steel beam 4. A slider 26 is fixed on one side of the fixing box 21. The slider 26 is located inside the sliding groove 25 and slides vertically with it. The fixing box achieves the insertion and installation limiting effect of the positioning rod inside. A hexagonal nut is placed in the mounting slot to facilitate the screwing in of the bolt, thereby fixing the precast bridge panel to the top of the I-beam. During this process, the slider is located inside the groove to achieve the alignment and positioning of the precast bridge panel and the precast steel beam with the reserved holes, minimizing the defects caused by the misalignment between the reserved holes and the increased fixing time of the precast bridge panel. By sliding the slider in the groove, the precast holes on the precast bridge panel and the I-beam can be aligned and positioned. After installation, the fixing box can be removed by sliding the slider in the groove, and the fixing box can be used in the next installation and fixing process between the precast bridge panel and the I-beam.
[0033] like Figure 4As shown, a pin 27 is slidably inserted into one side of the slider 26. The pin 27 can be inserted into the interior of the I-shaped steel beam 4 and engage with it from the front and back. The pin 27 is inserted into the interior of the I-shaped steel beam 4 to fix the fixed box 21. Correspondingly, a third elastic element 28 is fixedly connected to one side of the pin 27. The other end of the third elastic element 28 is fixedly connected to the slider 26. The third elastic element 28 is used to reset the fixed box 21 after it has been released from its fixed position. As a further preferred embodiment, a pull rope 29 is fixedly connected to one side of the pin 27. The other end of the pull rope 29 passes through the gap between the slider 26 and the fixed box 21. By pulling the pull rope, the pin can be moved, thereby further improving the convenience of operation.
[0034] like Figure 2 and Figure 5 As shown, the intelligent detection component 3 in this embodiment includes a slide rail 31 on one side of the I-shaped steel beam 4, an installation rod 32 between two adjacent I-shaped steel beams 4, wheels 33 at both ends of the installation rod 32, the wheels 33 being driven by an external motor, the wheels 33 being located inside the slide rail 31 and rolling in cooperation with it, a measuring rod 36 passing through the inside of the installation rod 32, a detection cylinder 35 being rotatably connected to the top of the measuring rod 36, a U-shaped rod 34 being fixedly connected to the bottom of the measuring rod 36, and a scale being provided on the outer edge of the measuring rod 36. A camera 37 is mounted on the top of the mounting rod 32. The drive motor drives the wheel 33 to rotate, causing the mounting rod 32 to move within the slide rail 31. This allows the detection cylinder 35 at the top of the U-shaped rod to move at the bottom of the precast bridge panel. The bending change at the bottom of the precast bridge panel is detected by the detection cylinder, causing the measuring rod to change. The camera captures the changes in the scale on the measuring rod. The bottom of the precast bridge panel can be detected multiple times. The detected data is uploaded to the control console for analysis via a network module, thereby realizing intelligent collection of data on the bending of the precast bridge panel under stress.
[0035] As a further preferred embodiment, a second elastic element 38 is provided between the top of the U-shaped rod 34 and the bottom of the mounting rod 32. The second elastic element 38 can help to reset the measuring rod 36 after the test is completed.
[0036] The specific working process of this embodiment is as follows:
[0037] When constructing a small highway sightseeing bridge, the first step is to fix the pier 1 and the precast pipe column buried underground. Then, the I-beam 4 and the pier 1 are bolted together. Next, the precast bridge deck 5 and the I-beam 4 are bolted together, thus completing the assembly process of the highway steel bridge. Finally, the pouring operation is carried out to complete the construction of the bridge.
[0038] When fixing the precast bridge deck 5 to the I-beam 4, drag the precast bridge deck 5 and place it on top of the I-beam 4. Insert the positioning rod 22 sequentially through the mounting holes on the I-beam 4 and the precast bridge deck 5 until it enters the fixing box 21. Similarly, positioning rods 22 at other positions can be inserted into the corresponding mounting holes, thereby achieving pre-fixation between the precast bridge deck 5 and the I-beam 4 as much as possible. Hexagonal nuts are pre-placed in the mounting groove 23 to facilitate the screwing of the positioning rods 22 into the hexagonal nuts. As the positioning rod 22 is tightened and pressed down, the first elastic element 24 is compressed and contracted to fix the precast bridge panel 5 to the I-beam 4. Then, the pull rope 29 is pulled so that the pin 27 moves to be fully retracted into the slider 26. Then, the fixing box 21 is dragged down and slides in the groove 25 through the slider 26 to fix the fixing box 21. The fixing box 21 can then be taken out and applied to the next precast bridge panel 5 position to achieve its installation and fixation. By setting the third elastic element 28, the pin 27 can be reset.
[0039] When it is necessary to collect data on the bending of the precast bridge deck 5 under intelligent detection, the drive motor drives the wheel 33 to rotate, causing the mounting rod 32 to move within the slide rail 31. This causes the detection cylinder 35 on the U-shaped rod 34 to move at the bottom of the precast bridge deck 5. The bending change at the bottom of the precast bridge deck 5 causes the measuring rod 36 to change through the detection cylinder 35. The camera 37 captures the scale changes on the measuring rod 36 in real time. The bottom of the precast bridge deck 5 can be detected multiple times. The detected data is uploaded to the control console for analysis through the network module, thereby intelligently collecting the bending data of the precast bridge deck 5 under intelligent detection. The measuring rod 36 can be reset after the detection is completed by the set second elastic element 38.
[0040] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.
Claims
1. A smart prefabricated highway steel bridge, comprising a pier (1), wherein an I-beam (4) is provided on the top of the pier (1), and a prefabricated bridge deck (5) is provided on the top of the I-beam (4), characterized in that: Intelligent detection components (3) are provided between the I-shaped steel beams (4), and a pre-fixing component (2) is provided on one side of the I-shaped steel beams (4). The pre-fixed component (2) includes a fixing box (21) disposed on one side of the I-shaped steel beam (4). A positioning rod (22) is slidably connected to the inner wall of the fixing box (21). A first elastic element (24) is disposed between the bottom of the positioning rod (22) and the inner cavity of the fixing box (21). An installation groove (23) for placing a hexagonal nut is opened on the top of the fixing box (21). The positioning rod (22) is threadedly engaged with the hexagonal nut. A groove (25) is provided on one side of the I-shaped steel beam (4), and a slider (26) is fixed on one side of the fixed box (21). The slider (26) is located inside the groove (25) and slides vertically with it. A pin (27) is slidably inserted on one side of the slider (26), and the pin (27) can be inserted into the interior of the I-beam (4) and engage with it from the front and back.
2. The intelligent prefabricated highway steel bridge according to claim 1, characterized in that: A third elastic element (28) is fixedly connected to one side of the pin (27), and the other end of the third elastic element (28) is fixedly connected to the slider (26).
3. The intelligent prefabricated highway steel bridge according to claim 1, characterized in that: A pull rope (29) is fixedly connected to one side of the pin (27), and the other end of the pull rope (29) passes through the gap between the slider (26) and the fixed box (21).
4. The intelligent prefabricated highway steel bridge according to claim 1, characterized in that: The intelligent detection component (3) includes a slide rail (31) on one side of the I-beam (4), an installation rod (32) between two adjacent I-beams (4), wheels (33) are installed at both ends of the installation rod (32), the wheels (33) are located inside the slide rail (31) and roll in cooperation with it, a measuring rod (36) is inserted inside the installation rod (32), a detection cylinder (35) is rotatably connected to the top of the measuring rod (36), a U-shaped rod (34) is fixedly connected to the bottom of the installation rod (32), and a camera (37) is installed on the top of the installation rod (32).
5. The intelligent prefabricated highway steel bridge according to claim 4, characterized in that: A second elastic element (38) is provided between the top of the U-shaped rod (34) and the bottom of the mounting rod (32).
6. The intelligent prefabricated highway steel bridge according to claim 4, characterized in that: The outer edge of the measuring rod (36) is provided with a scale.
7. The intelligent prefabricated highway steel bridge according to claim 4, characterized in that: The wheel (33) is driven by an external motor.