Glass insulator thermal shock test equipment

By combining a rotating device and a temperature-regulating box with an isolation component, the problem of the single nature of temperature change testing in existing equipment is solved. This enables localized alternation of hot and cold temperatures and rapid temperature changes in the insulator body, improving the flexibility and accuracy of the test.

CN223966396UActive Publication Date: 2026-03-03SHANDONG RUITAI GLASS INSULATOR
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing thermal shock testing equipment for glass insulators has a relatively limited effect in temperature change testing, as it can only measure overall temperature changes and lacks the ability to control local temperature changes and handle sudden temperature changes.

Method used

A thermal shock testing device for glass insulators was designed, comprising a rotating device, a temperature regulating box, and an isolation component. The rotating device enables the insulator body to rotate at an angle, the temperature regulating box blows fluid of a specific temperature onto the insulator body, and the isolation component isolates the temperature zone, thereby enabling rapid local temperature changes.

Benefits of technology

It enables localized alternating hot and cold tests on the insulator body, allowing for rapid temperature changes, improving the flexibility and accuracy of the test, and enhancing the ability to detect the insulator's tolerance to extreme temperature changes.

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Abstract

The utility model discloses glass insulator thermal shock test equipment, which belongs to the technical field of thermal shock test, and comprises an outer shell, a placing port arranged on the side wall of the outer shell, a protective door arranged outside the placing port, a top plate fixed between the inner walls of the upper part of the outer shell, a rotating device mounted at the bottom in the outer shell, and a temperature adjusting box fixed at the bottom of the top plate, a passing strip hole is formed in the top plate, a partition assembly is arranged in the passing strip hole, a lifting telescopic rod is fixed to the top of the outer shell, the bottom end of the lifting telescopic rod penetrates through the top plate and extends to the position above the rotating device, a limiting assembly is installed at the bottom end of the lifting telescopic rod, and a control frame is arranged on the outer wall of the lower portion of the lifting telescopic rod. According to the test equipment, fluid with a specific temperature can be blown to the insulator body through the temperature adjusting box, the partition assembly can well partition a temperature region, after the temperature of the insulator body is stable, the insulator body is rapidly moved to another temperature region through the rotating device, and then a thermal shock test of temperature shock of the insulator body is carried out.
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Description

Technical Field

[0001] This utility model relates to a thermal shock testing device for glass insulators, belonging to the field of thermal shock testing technology. Background Technology

[0002] In power systems, conductors need to be supported and stretched. To prevent current leakage, connecting components often need to be insulated. To further improve the safety level of power systems and their stability in harsh environments, glass insulators have gradually evolved. Glass itself is insulating and corrosion-resistant. Under certain special conditions, whether due to external environmental factors or localized discharge causing temperature changes, insulators need to be able to withstand sudden cooling and heating. Thermal shock testing equipment is used to simulate extreme temperature changes after insulator production to test the insulator's tolerance and ensure safety during use.

[0003] For example, Chinese utility model patent application CN202420516321.6 discloses a thermal shock testing device for glass insulators, comprising a housing and a heating chamber. The heating chamber is fixedly connected to the surface of the housing, and the heating chamber penetrates the surface of the housing and communicates with the interior of the housing. The surface of the housing is provided with a sealing device, and the surface of the heating chamber is provided with a clamping device. Multiple sets of heating rods are fixedly connected to the inner surface of the heating chamber. In this thermal shock testing device for glass insulators, through the cooperation of the clamping device and the sealing device, the output shaft of the second motor rotates, driving the threaded rod to rotate, allowing the platform to carry the glass insulator into the liquid inside the housing, so that the glass insulator can be tested. By reducing the heating space and improving the sealing performance, the energy consumption during heating can be reduced, while the heating speed can be increased, thus improving the working efficiency of the device.

[0004] The aforementioned document reduces energy consumption by shrinking the heating space where the insulator is located. During use, only the entire insulator is heated and then placed in a liquid for cooling. The test results are relatively simple, and when the temperature changes, only the overall change from hot to cold is observed. Utility Model Content

[0005] The purpose of this invention is to provide a thermal shock test device for glass insulators in order to solve the above problems. It can use a temperature control box to blow fluid of a specific temperature onto the insulator body, and the isolation component can effectively isolate the temperature range. After the temperature of the insulator body stabilizes, the insulator body is quickly moved to another temperature range by a rotating device, thereby conducting a thermal shock test on the insulator body for sudden temperature changes.

[0006] This utility model achieves the above-mentioned objectives through the following technical solution: a glass insulator thermal shock testing device includes an outer shell, an inlet on the side wall of the outer shell, a protective door outside the inlet, a top plate fixed between the inner walls of the upper part of the outer shell, a rotating device installed at the bottom of the outer shell, the rotating device being used to support the insulator body and capable of rotating the insulator body by an angle, a temperature regulating box fixed at the bottom of the top plate, a passage strip hole opened on the top plate, a partition component installed in the passage strip hole, a lifting telescopic rod fixed at the top of the outer shell, the bottom end of the lifting telescopic rod extending through the top plate to above the rotating device, a limit component installed at the bottom end of the lifting telescopic rod, a control frame provided on the lower outer wall of the lifting telescopic rod, and a power connector provided on one side of the outer shell via a power cord.

[0007] Preferably, in order to facilitate stable placement of the insulator body, the rotating device includes a rotating motor fixed to the bottom of the outer casing, the output shaft of the rotating motor extending into the outer casing, and a lower plate being rotatably engaged at the bottom of the outer casing. The bottom of the lower plate is fixedly connected to the output shaft of the rotating motor, a support plate is fixed on the lower plate, a bearing plate is fixed on the top of the support plate, a receiving groove is provided in the center of the bearing plate, and a protective net is provided on the bearing plate.

[0008] Preferably, in order to facilitate the circulation of fluid, an insulator body is placed on the support plate, and corresponding bottom holes are opened at the bottom of the lower plate and the outer shell. An input pipe connected to an external cold or heat source is provided on the side wall of the temperature control box.

[0009] Preferably, in order to better fix the insulator body without affecting the rotation of the insulator body, the limiting component includes a cover located above the insulator body, a vertical cylinder fixed to the top edge of the cover, an inner cylinder fixed to the top of the cover, a buffer spring fixed to the bottom of the inner cylinder, a movable plate fixedly connected to the top of the buffer spring, and the movable plate rotatably connected to the bottom end of the lifting telescopic rod.

[0010] Preferably, in order to facilitate the separation of temperature zones, the partition assembly includes an edge plate fixed to the bottom of the top plate and a partition strip group that can slide up and down within the passage strip hole. The partition strip group is composed of interlocking partition strip individuals that can slide up and down. A bonding soft strip is fixedly connected to the bottom of the partition strip group. The bonding soft strip is composed of a strip-shaped heat insulation cloth wrapped with ceramic particles.

[0011] Preferably, in order to facilitate raising the height of the partition strip assembly, the top of the partition strip assembly extends above the top plate, and each partition strip has a protruding block individually fixed on its side wall.

[0012] Preferably, in order to facilitate control of the lifting frame, the control frame includes an intermediate plate fixed to the lifting telescopic rod, a lifting frame is provided above the passage strip hole, the lifting frame is located below the protruding block, and an ear plate is fixed on the side wall of the lifting frame, the ear plate being fixed to the intermediate plate by a support plate.

[0013] Preferably, in order to make the lifting frame more stable when moving, a limiting plate is fixed on the side wall of the lifting frame, a limiting hole is provided on the limiting plate, a limiting rod is fixed on the top plate, and the limiting plate is sleeved on the limiting rod.

[0014] The beneficial effects of this invention are: this test equipment can facilitate local hot and cold alternation tests on the insulator body. During the test, a temperature regulating box is used to blow fluid of a specific temperature onto the insulator body, and the isolation component can effectively isolate the temperature range. After the temperature of the insulator body stabilizes, the rotating device is used to quickly move the insulator body to another temperature range, thereby conducting a thermal shock test on the insulator body with a sudden temperature change. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the rotating device structure of this utility model.

[0018] Figure 4 This is a schematic diagram of the partition component structure of this utility model.

[0019] Figure 5 This is a schematic diagram of the limiting component structure of this utility model.

[0020] Figure 6 for Figure 5 Enlarged structural diagram at point A in the middle.

[0021] Figure 7 This is a schematic diagram of the interlocking structure of the spacer group of this utility model.

[0022] In the diagram: 1. Outer shell; 101. Top plate; 2. Rotating device; 201. Rotating motor; 202. Lower plate; 203. Bearing plate; 3. Temperature control box; 4. Partition assembly; 401. Edge plate; 402. Spacer strip assembly; 403. Adhesive strip; 404. Protruding block; 5. Lifting telescopic rod; 6. Limiting assembly; 601. Cover; 602. Vertical cylinder; 603. Inner cylinder; 604. Buffer spring; 605. Movable plate; 7. Control frame; 701. Intermediate plate; 702. Lifting frame; 703. Ear plate; 704. Limiting plate; 8. Insulator body. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-7 As shown, a glass insulator thermal shock testing device includes an outer shell 1. An inlet is provided on the side wall of the outer shell 1, and a protective door is provided outside the inlet. A top plate 101 is fixed between the inner walls of the upper part of the outer shell 1. A rotating device 2 is installed at the bottom inside the outer shell 1. The rotating device 2 is used to support the insulator body 8 and can rotate the angle of the insulator body 8. A temperature regulating box 3 is fixed at the bottom of the top plate 101. A passageway hole is opened on the top plate 101, and a partition component 4 is provided inside the passageway hole. A lifting telescopic rod 5 is fixed at the top of the outer shell 1. The bottom end of the lifting telescopic rod 5 extends through the top plate 101 to above the rotating device 2. A limit component 6 is installed at the bottom end of the lifting telescopic rod 5. A control frame 7 is provided on the lower outer wall of the lifting telescopic rod 5. A power connector is provided on one side of the outer shell 1 via a power cord.

[0025] like Figure 3 As shown, the rotating device 2 includes a rotating motor 201 fixed to the bottom of the outer casing 1. The output shaft of the rotating motor 201 extends into the outer casing 1, and a lower plate 202 is rotatably engaged with the bottom of the outer casing 1. The bottom of the lower plate 202 is fixedly connected to the output shaft of the rotating motor 201. A support plate is fixed on the lower plate 202, and a bearing plate 203 is fixed on the top of the support plate. The bearing plate 203 has a receiving groove in the center and a protective net on it, which facilitates the stable placement of the insulator body 8. The insulator body 8 is placed on the bearing plate 203. Corresponding bottom holes are opened at the bottom of both the lower plate 202 and the outer casing 1. An input pipe connected to an external cold or heat source is provided on the side wall of the temperature regulating box 3, which facilitates the circulation of fluid.

[0026] like Figure 6 As shown, the limiting component 6 includes a cover 601 located above the insulator body 8. A vertical cylinder 602 is fixed to the top edge of the cover 601, and an inner cylinder 603 is fixed to the top of the cover 601. A buffer spring 604 is fixed to the bottom inside the inner cylinder 603, and a movable plate 605 is fixedly connected to the top of the buffer spring 604. The movable plate 605 and the bottom end of the lifting telescopic rod 5 are rotatably connected, which can better fix the insulator body 8 without affecting the rotation of the insulator body 8.

[0027] like Figure 4 , Figure 5 and Figure 7 As shown, the partition assembly 4 includes an edge plate 401 fixed to the bottom of the top plate 101, and a partition strip assembly 402 that can slide up and down in the passage strip hole. The partition strip assembly 402 is composed of interlocking partition strip individuals that can slide up and down. A soft strip 403 is fixedly connected to the bottom of the partition strip assembly 402. The soft strip 403 is made of strip-shaped heat insulation cloth wrapped with ceramic particles, which can facilitate the separation of temperature zones. The top of the partition strip assembly 402 extends above the top plate 101, and a protruding block 404 is individually fixed on the side wall of each partition strip individual, which can facilitate the raising of the height of the partition strip assembly 402.

[0028] like Figure 4 As shown, the control frame 7 includes an intermediate plate 701 fixed to the lifting telescopic rod 5. A lifting frame 702 is provided above the passage strip hole. The lifting frame 702 is located below the protruding block 404. An ear plate 703 is fixed on the side wall of the lifting frame 702. The ear plate 703 is fixed to the intermediate plate 701 through a support plate, which facilitates the control of the lifting frame 702. A limit plate 704 is fixed on the side wall of the lifting frame 702. A limit hole is provided on the limit plate 704. A limit rod is fixed on the top plate 101. The limit plate 704 is sleeved on the limit rod, which makes the lifting frame 702 more stable when moving.

[0029] This test equipment facilitates localized alternating hot and cold tests on the insulator body 8. During the test, the temperature control box 3 blows fluid of a specific temperature onto the insulator body 8, and the isolation component 4 effectively isolates the temperature range. After the temperature of the insulator body 8 stabilizes, the rotating device 2 quickly moves the insulator body 8 to another temperature range, thereby conducting a thermal shock test on the insulator body 8 to withstand sudden temperature changes.

[0030] In use, the protective door is opened, and the insulator body 8 is placed on the support plate 203. Then, the lifting telescopic rod 5 is lowered so that the cover 601 covers the insulator body 8. The cover 601 and the vertical cylinder 602 can provide a tight fit for the spacer strip group 402. Then, the cover 601 is pressed onto the insulator body 8. At this time, the control frame 7 is lowered, and the spacer strip group 402 follows. The soft strip 403 can fit and cover the outer wall of the insulator body 8. Then, different temperature control boxes 3 need to be connected to different temperature sources, which can be gas or liquid. After the fluid passes through the outside of the insulator body 8, it can directly change the local temperature of the insulator body 8. Then, the fluid can be discharged through the support plate 203 and the bottom hole at the bottom of the outer shell 1. In actual application, it can be fed back to the external temperature source for recycling. After the rotating motor 201 drives the insulator body 8 to rotate, it can carry the insulator body 8 to different temperature areas.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A thermal shock testing device for glass insulators, characterized in that: The device includes an outer shell (1), with an inlet on the side wall of the outer shell (1) and a protective door outside the inlet. A top plate (101) is fixed between the upper inner walls of the outer shell (1). A rotating device (2) is installed at the bottom inside the outer shell (1). A temperature regulating box (3) is fixed at the bottom of the top plate (101). A passage strip hole is opened on the top plate (101). A partition component (4) is provided in the passage strip hole. A lifting telescopic rod (5) is fixed at the top of the outer shell (1). The bottom end of the lifting telescopic rod (5) extends through the top plate (101) to above the rotating device (2). A limit component (6) is installed at the bottom end of the lifting telescopic rod (5). A control frame (7) is provided on the lower outer wall of the lifting telescopic rod (5). A power connector is provided on one side of the outer shell (1) through a power cord.

2. The thermal shock testing equipment for glass insulators according to claim 1, characterized in that: The rotating device (2) includes a rotating motor (201) fixed to the bottom of the outer shell (1). The output shaft of the rotating motor (201) extends into the outer shell (1), and a lower plate (202) is rotatably engaged at the bottom of the outer shell (1). The bottom of the lower plate (202) is fixedly connected to the output shaft of the rotating motor (201). A support plate is fixed on the lower plate (202), and a bearing plate (203) is fixed on the top of the support plate. A receiving groove is provided in the center of the bearing plate (203), and a protective net is provided on the bearing plate (203).

3. The thermal shock testing equipment for glass insulators according to claim 2, characterized in that: An insulator body (8) is placed on the bearing plate (203). The bottom of the lower plate (202) and the outer shell (1) are provided with corresponding bottom holes. The side wall of the temperature regulating box (3) is provided with an input pipe that is connected to an external cold or heat source.

4. The thermal shock testing equipment for glass insulators according to claim 3, characterized in that: The limiting component (6) includes a cover (601) located above the insulator body (8). A vertical cylinder (602) is fixed to the top edge of the cover (601). An inner cylinder (603) is fixed to the top of the cover (601). A buffer spring (604) is fixed to the bottom inside the inner cylinder (603). A movable plate (605) is fixedly connected to the top of the buffer spring (604). The movable plate (605) is rotatably connected to the bottom end of the lifting telescopic rod (5).

5. The thermal shock testing equipment for glass insulators according to claim 1, characterized in that: The partition assembly (4) includes an edge plate (401) fixed to the bottom of the top plate (101) and a partition strip assembly (402) that can slide up and down in the passage strip hole. The partition strip assembly (402) is composed of interlocking partition strip individuals. A bonding soft strip (403) is fixedly connected to the bottom of the partition strip assembly (402). The bonding soft strip (403) is composed of strip-shaped heat insulation cloth wrapped with ceramic particles.

6. The thermal shock testing equipment for glass insulators according to claim 5, characterized in that: The top of the spacer assembly (402) extends above the top plate (101), and each spacer individual has a protruding block (404) individually fixed on its side wall.

7. The thermal shock testing equipment for glass insulators according to claim 6, characterized in that: The control frame (7) includes an intermediate plate (701) fixed to the lifting telescopic rod (5), a lifting frame (702) is provided above the passage strip hole, the lifting frame (702) is located below the protruding block (404), and an ear plate (703) is fixed on the side wall of the lifting frame (702), the ear plate (703) is fixed to the intermediate plate (701) by a support plate.

8. The thermal shock testing equipment for glass insulators according to claim 7, characterized in that: A limiting plate (704) is fixed on the side wall of the lifting frame (702), a limiting hole is provided on the limiting plate (704), a limiting rod is fixed on the top plate (101), and the limiting plate (704) is sleeved on the limiting rod.

Citation Information

Patent Citations

  • Glass insulator thermal shock test equipment

    CN222049893U