Plastic film crack detection device

By introducing a leveling roller and a lamp into the plastic film inspection device, the impact of film surface wrinkles on inspection was resolved, enabling more accurate crack detection and reducing the scrap rate.

CN223966487UActive Publication Date: 2026-03-03菏泽市伊思特塑业有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing plastic film crack detection devices are easily affected by wrinkles on the film surface during the detection process, resulting in inaccurate crack detection and difficulty in observation.

Method used

A device was designed that includes a testing platform, a clamping guide roller, a leveling roller, and a lamp. The leveling roller clamps the film and the lamp illuminates it, enabling clear observation of the film's leveling and cracks.

Benefits of technology

It improves the accuracy and observability of plastic film inspection, reduces the scrap rate caused by inaccurate crack detection, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic film crack detection device, which relates to the technical field of plastic film production and comprises a detection table, clamping guide rollers are arranged on the left side and the right side of the top surface of the detection table, sliding rails are arranged on the front side surface and the rear side surface of the detection table, sliding blocks are arranged on the sliding rails in a sliding manner, a bearing plate is arranged on the sliding blocks, and a lifting plate is connected onto the bearing plate through a push rod. A bearing seat I is arranged on the lifting plate; a first leveling roller and a second leveling roller are arranged on the upper side of the detection table, the second leveling roller is located over the first leveling roller, and the two ends of a rotating shaft of the first leveling roller are connected with the two first bearing seats respectively. A plastic film needing to be detected sequentially penetrates through the clamping guide roller on one side, the first leveling roller and the second leveling roller and the clamping guide roller on the other side, the first leveling roller and the second leveling roller are driven to reciprocate through the two sliding rails, the leveling effect on the plastic film can be achieved during conveying of the plastic film, and a lamp is matched for illumination, so that the detection accuracy is improved. And a worker can conveniently observe and detect the crack.
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Description

Technical Field

[0001] This utility model relates to the field of plastic film production technology, and specifically to a plastic film crack detection device. Background Technology

[0002] Plastic film is a common household item. Its advantages, including good transparency, good moisture barrier properties, excellent heat resistance, ease of use, and low cost, make it widely used in various industries. Biaxial stretching has always been a relatively advanced plastic film production process, producing films with thinner profiles and superior performance. In particular, with economic development, more and more fields require high-strength, high-insulation optical-grade plastic films or ultra-thin plastic films, which can generally only be manufactured using the biaxial stretching process.

[0003] In actual production, plastic film is prone to cracking due to overstretching, leading to defective products and reducing the yield rate. Furthermore, these cracked films fail to meet customer requirements, resulting in significant rework and wasted labor if sent to customers.

[0004] When using existing plastic film crack detection devices, wrinkles easily appear on the film surface, and cracks may exist in the wrinkled areas, which are not easily observed by staff and affect the detection work. Utility Model Content

[0005] The purpose of this invention is to provide a plastic film crack detection device to overcome the shortcomings of the above-mentioned technology.

[0006] To achieve the above objectives, this utility model provides a plastic film crack detection device, including a detection platform. Clamping guide rollers are provided on the left and right sides of the top surface of the detection platform. Slide rails are provided on the front and rear sides of the detection platform, and sliders slide on the slide rails. A bearing plate is provided on the slider, and a lifting plate is connected to the bearing plate via a push rod. A bearing seat is provided on the lifting plate. A leveling roller and a leveling roller 2 are provided on the upper side of the detection platform, with the leveling roller 2 located directly above the leveling roller 1. The two ends of the rotating shaft of the leveling roller 1 are respectively connected to two bearing seats. A column is provided on the lifting plate, and a cavity is provided inside the column. A telescopic rod is provided inside the cavity, moving downwards. A moving block is provided inside the cavity, with its side fitting against the inner wall of the cavity. A bearing seat 2 is provided at the bottom of the moving block. A through-channel communicating with the cavity is provided on the column. The two ends of the rotating shaft of the leveling roller 2 pass through the through-channels on both sides and are connected to the bearing seats. A connecting plate is provided between the two lifting plates, and a lamp is provided on the connecting plate.

[0007] Preferably, the bottom of the testing platform is provided with a support frame.

[0008] Preferably, the testing platform is equipped with a control panel, which is communicatively connected to the slide rail, push rod, telescopic rod, and lamps.

[0009] The beneficial effects of this utility model are as follows: The plastic film to be tested is passed sequentially between the clamping guide roller on one side, the leveling roller one and the leveling roller two, and the clamping guide roller on the other side. The position of the lifting plate is adjusted by the push rod so that the surface of the leveling roller one is against the bottom surface of the plastic film. Then, the position of the moving block is adjusted by the telescopic rod so that the surface of the leveling roller two is against the top surface of the plastic film, thereby achieving the clamping of the plastic film by the leveling roller one and the leveling roller two. The leveling roller one and the leveling roller two are driven to reciprocate through two slide rails, which can achieve the leveling effect of the plastic film during the conveying of the plastic film. With the help of lighting, it can facilitate the observation and detection of cracks by the staff. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the internal structure of the column.

[0013] In the diagram, 1. Inspection table, 2. Clamping guide roller, 3. Slide rail, 4. Slider, 5. Bearing plate, 6. Push rod, 7. Lifting plate, 8. Bearing seat one, 9. Leveling roller one, 10. Leveling roller two, 11. Column, 12. Cavity, 13. Telescopic rod, 14. Moving block, 15. Bearing seat two, 16. Through channel, 17. Connecting plate, 18. Lighting fixture, 19. Support frame, 20. Control panel. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this utility model.

[0015] Reference Figure 1-2This embodiment provides a plastic film crack detection device, including a detection platform 1. Clamping guide rollers 2 are provided on the left and right sides of the top surface of the detection platform 1. Slide rails 3 are provided on the front and rear sides of the detection platform 1. A slider 4 slides on the slide rails 3, and a bearing plate 5 is provided on the slider 4. A lifting plate 7 is connected to the bearing plate 5 via a push rod 6. A bearing seat 8 is provided on the lifting plate 7. A leveling roller 9 and a leveling roller 10 are provided on the upper side of the detection platform 1. The leveling roller 10 is located directly above the leveling roller 9. Two bearing seats 8 are connected to the two ends of the rotating shaft of the leveling roller 9. A column 11 is provided on the lifting plate 7. A cavity 12 is provided inside the column 11. The cavity 12 contains... There is a telescopic rod 13, which moves downward. A movable block 14 is provided inside the cavity 12. The side of the movable block 14 is set against the inner wall of the cavity 12. A bearing seat 15 is provided at the bottom of the movable block 14. The telescopic rod 13 can drive the bearing seat 15 to move up and down. A through channel 16 connecting the cavity 12 is provided on the column 11. The two ends of the rotating shaft of the leveling roller 10 pass through the through channel 16 on both sides and connect to the bearing seat 15. A connecting plate 17 is provided between the two lifting plates 7. A lamp 18 is provided on the connecting plate 17. While leveling, the plastic film is illuminated by the lamp 18, which can make the cracks in the plastic film clearer and facilitate the observation of the staff.

[0016] The bottom of the testing station 1 is provided with a support frame 19.

[0017] The testing platform 1 is equipped with a control panel 20. The control panel 20 is connected to the slide rail 3, push rod 6, telescopic rod 13, and lamp 18. The operation of electrical components is controlled through the control panel 20. The specific communication connection method is a technology disclosed in the art, and those skilled in the art should know how to install it.

[0018] In use, the plastic film to be tested is passed sequentially between the clamping guide roller 2, leveling roller 9, and leveling roller 10 on one side, and the clamping guide roller 2 on the other side. The position of the lifting plate 7 is adjusted by the push rod 6 so that the surface of leveling roller 9 abuts against the bottom surface of the plastic film. Then, the position of the moving block 14 is adjusted by the telescopic rod 13 so that the surface of leveling roller 10 abuts against the top surface of the plastic film, thus achieving clamping and leveling of the plastic film by leveling roller 9 and leveling roller 10. The specific clamping force can be adjusted by the telescopic rod 13. The two slide rails 3 drive the leveling roller 9 and leveling roller 10 to reciprocate continuously, which can achieve a leveling effect on the plastic film during the conveying process. With the illumination of the lamp 18, it can facilitate the observation and detection of cracks by the staff.

[0019] Of course, the above description is not limited to the examples above. Technical features of this utility model not described can be implemented by or using existing technology, and will not be repeated here. The above embodiments and drawings are only used to illustrate the technical solution of this utility model and are not intended to limit this utility model. This utility model has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model do not depart from the spirit of this utility model and should also fall within the protection scope of the claims of this utility model.

Claims

1. A plastic film crack detection device, comprising a detection platform (1), wherein clamping guide rollers (2) are provided on the left and right sides of the top surface of the detection platform (1), characterized in that, The front and rear sides of the testing platform (1) are equipped with slide rails (3), and slide blocks (4) are slidably mounted on the slide rails (3). A bearing plate (5) is mounted on the slide block (4). A lifting plate (7) is connected to the bearing plate (5) by a push rod (6). A bearing seat (8) is mounted on the lifting plate (7). A leveling roller (9) and a leveling roller (10) are mounted on the upper side of the testing platform (1). The leveling roller (10) is located directly above the leveling roller (9). The two ends of the rotating shaft of the leveling roller (9) are connected to two bearing seats (8). A column (11) is mounted on the lifting plate (7). A cavity (12) is provided inside the column (11). The cavity (12) is equipped with a telescopic rod (13), which moves downward. The cavity (12) is equipped with a moving block (14), which is attached to the inner wall of the cavity (12) on its side. The bottom of the moving block (14) is equipped with a bearing seat (15). The column (11) is equipped with a through channel (16) that connects to the cavity (12). The two ends of the rotating shaft of the leveling roller (10) pass through the through channels (16) on both sides and connect to the bearing seat (15). A connecting plate (17) is provided between the two lifting plates (7), and a lamp (18) is provided on the connecting plate (17).

2. The plastic film crack detection device according to claim 1, characterized in that, The bottom of the testing station (1) is provided with a support frame (19).

3. The plastic film crack detection device according to claim 1, characterized in that, The testing platform (1) is equipped with a control panel (20), which is connected to the slide rail (3), push rod (6), telescopic rod (13), and lamp (18).