Tantalum capacitor polarity direction detection machine
By designing a tantalum capacitor polarity direction detection machine, which uses a drive component and a color sensor to detect the polarity of tantalum capacitors, the problems of low detection efficiency and missed detection in the existing technology are solved, and efficient and accurate polarity direction detection is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-03
AI Technical Summary
In existing technologies, the polarity direction detection of tantalum capacitors is inefficient and prone to missed detections, while manual detection is labor-intensive and prone to false detections.
A tantalum capacitor polarity direction detection machine was designed, which adopts a carrier and a detection mechanism, including a first driving component, a second driving component and a color sensor. The first driving component and the second driving component drive the color sensor to move in different directions to detect the color mark of the tantalum capacitor to determine the polarity direction.
This technology enables efficient detection of the polarity direction of tantalum capacitors, avoids missed detections, improves detection efficiency, and reduces manual labor.
Smart Images

Figure CN223966653U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor polarity detection technology, and more specifically, to a tantalum capacitor polarity direction detection machine. Background Technology
[0002] In related technologies, tantalum capacitors are typically stored in a box at once. To facilitate subsequent use, the polarity of the tantalum capacitors needs to be consistent. Currently, the polarity of tantalum capacitors is usually detected by manual observation, which is not only inefficient but also causes eye strain for the inspectors, making it easy to miss some capacitors.
[0003] Therefore, a new technical solution is needed to solve the above-mentioned technical problems. Utility Model Content
[0004] One objective of this invention is to provide a new technical solution for a tantalum capacitor polarity orientation detection machine.
[0005] According to a first aspect of the present invention, a tantalum capacitor polarity orientation detection machine is provided. The tantalum capacitor polarity orientation detection machine includes:
[0006] A carrier component suitable for carrying a material tray, the tray containing a tantalum capacitor;
[0007] The detection mechanism includes a first driving component, a second driving component, and a color sensor. The color sensor is adapted to detect the color mark of the tantalum capacitor. The first driving component is adapted to drive the color sensor to move along a first direction, and the second driving component is adapted to drive the color sensor to move along a second direction.
[0008] Optionally, the first driving component includes a first driving member and a first slider, the color sensor is mounted on the first slider, and the first driving member can drive the first slider to move along the first direction.
[0009] Optionally, the second driving component includes a second driving member and a second slider, the color sensor is connected to the first driving component, the first driving component is slidably disposed on the second slider, and the second driving member can drive the second slider to move along the second direction.
[0010] Optionally, the first driving member and the first slider are connected by a lead screw drive.
[0011] Optionally, the first drive component further includes a first slide rail, the first slider is slidably connected to the first slide rail, and the second drive member can drive the first slide rail to move along the second direction.
[0012] Optionally, it also includes a base, on which the support and the detection mechanism are respectively disposed.
[0013] Optionally, the base is provided with a guide hole along the second direction, and the detection mechanism further includes a connecting rod, one end of which is connected to the first driving component and the other end of which is connected to the color sensor.
[0014] Optionally, it also includes a positioning component, which is mounted on the carrier and is adapted to position the tray.
[0015] Optionally, the positioning component includes a first positioning member and a second positioning member, wherein the first positioning member is adapted to abut against the tray to position the tray in a first direction, and the second positioning member is adapted to abut against the tray to position the tray in a second direction.
[0016] Optionally, the system also includes a display adapted to display parameter information of the tantalum capacitor polarity orientation detector.
[0017] One technical advantage of this application is that when the material tray is placed on the carrier, the color sensor can detect the color mark of the tantalum capacitor on the material tray, thereby determining whether the placement direction of the tantalum capacitor is incorrect. The first driving component can drive the color sensor to move along the first direction, and the second driving component can drive the color sensor to move along the second direction, so that the color sensor can detect tantalum capacitors at different positions on the material tray. This not only has high detection efficiency, but also avoids missed detection.
[0018] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0019] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.
[0020] Figure 1 This is a schematic diagram of the structure of a tantalum capacitor polarity direction detector according to an embodiment of the present invention.
[0021] Figure 2 This is a schematic diagram of the internal structure of a tantalum capacitor polarity direction detector according to an embodiment of the present invention.
[0022] Figure 3 This is a top view of the internal structure of a tantalum capacitor polarity direction detector according to an embodiment of this utility model.
[0023] Figure label:
[0024] Figure label:
[0025] 1. Carrier component; 2. Material tray; 31. First drive assembly; 311. First drive component; 312. First slider; 313. First slide rail; 314. First lead screw; 32. Second drive assembly; 321. Second drive component; 322. Second slider; 323. Second slide rail; 324. Second lead screw; 33. Color sensor; 34. Connecting rod; 35. Mounting bracket; 4. Base; 41. Guide hole; 51. First positioning component; 52. Second positioning component; 6. Display. Detailed Implementation
[0026] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
[0027] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.
[0028] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0029] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0030] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.
[0031] According to one embodiment of this application, a tantalum capacitor polarity orientation detection machine is provided. Figures 1 to 3 As shown, the tantalum capacitor polarity orientation detection machine includes a carrier 1 and a detection mechanism. The carrier 1 is used to carry a tray 2, which contains tantalum capacitors. The detection mechanism includes a first driving component 31, a second driving component 32, and a color sensor 33. The color sensor 33 is used to detect the color mark of the tantalum capacitor. The first driving component 31 is used to drive the color sensor 33 to move along a first direction, and the second driving component 32 is used to drive the color sensor 33 to move along a second direction.
[0032] In this example, the tray 2 is placed on the carrier 1. The color sensor 33 can detect the color marks of the tantalum capacitors on the tray 2, thereby determining whether the placement orientation of the tantalum capacitors is incorrect. The first driving component 31 can drive the color sensor 33 to move along the first direction, and the second driving component 32 can drive the color sensor 33 to move along the second direction, so that the color sensor 33 can detect tantalum capacitors at different positions on the tray 2. This not only has high detection efficiency, but also avoids missed detections.
[0033] It should be noted that the tantalum capacitor has color markings indicating its orientation. The color sensor 33 can detect whether the color markings on the tantalum capacitor are aligned correctly. If the color sensor 33 detects that the color markings on the tantalum capacitor are not aligned correctly, it determines that the tantalum capacitor is placed in the wrong orientation, i.e., its polarity is incorrect. Specifically, when the color sensor 33 detects that the color markings on the tantalum capacitor are not aligned correctly, it can stop detection and issue an alarm, allowing the corresponding tantalum capacitor to be manually placed in the correct orientation before detection continues.
[0034] It should also be noted that multiple tantalum capacitors are respectively arranged on the tray 2 along the first direction and the second direction. The first direction and the second direction can be horizontal or perpendicular. The color sensor 33 is located above the support member 1. The tray 2 is placed on the support member 1, and the color sensor 33 is located above the tray 2. The first drive assembly 31 drives the color sensor 33 to move along the first direction, and the second drive assembly 32 drives the color sensor 33 to move along the second direction, thereby enabling the detection of multiple tantalum capacitors on the tray 2. After the detection is completed, the color sensor 33 can be reset by the first drive assembly 31 and the second drive assembly 32.
[0035] In one example, such as Figure 2 and Figure 3 As shown, the first driving component 31 includes a first driving member 311 and a first slider 312. The color sensor 33 is mounted on the first slider 312. The first driving member 311 can drive the first slider 312 to move along the first direction.
[0036] In this example, the first slider 312 is slidably disposed along a first direction. The first drive member 311 is drivenly connected to the first slider 312, thereby enabling the first slider 312 to slide along the first direction. The color sensor 33 is connected to the first slider 312, thereby enabling the first drive member 311 to drive the color sensor 33 to move along the first direction.
[0037] In one example, such as Figure 2 and Figure 3As shown, the first drive component 31 further includes a first slide rail 313, the first slider 312 is slidably connected to the first slide rail 313, and the second drive member 321 can drive the first slide rail 313 to move along the second direction.
[0038] like Figure 2 and Figure 3 As shown, in this example, the first slide rail 313 is arranged along a first direction, and the first slider 312 is slidably connected to the first slide rail 313, thereby enabling it to slide along the first slide rail 313. By setting the first slide rail 313, the stability and reliability of the sliding of the first slider 312 can be improved.
[0039] In one example, such as Figure 2 and Figure 3 As shown, the first driving member 311 and the first slider 312 are connected by a lead screw drive.
[0040] like Figure 2 and Figure 3 As shown, in this example, the first drive assembly 31 includes a first lead screw 314. The first drive member 311 can be a rotary motor. The first lead screw 314 is screwed to the first slider 312, and the first drive member 311 can drive the first lead screw 314 to rotate, thereby driving the first slider 312 to move along the first slide rail 313. The lead screw drive has a simple structure and is easy to assemble and maintain.
[0041] It should be noted that the first driving component 311 can also be a cylinder or a linear motor. The first driving component 311 is directly connected to the first slider 312 and can drive the first slider 312 to move along the first direction. Of course, the specific configuration of the first driving component 311 can be determined by those skilled in the art according to the actual situation, and no specific limitation is made here.
[0042] In one example, the second driving component 32 includes a second driving element 321 and a second slider 322. The color sensor 33 is connected to the first driving component 31. The first driving component 31 is slidably disposed on the second slider 322. The second driving element 321 can drive the second slider 322 to move along the second direction.
[0043] like Figure 2 As shown, in this example, the first driving component 31 is slidably disposed on the second slider 322, that is, the first slide rail 313 can be fixedly connected to the second slide rail 323. The second driving component 321 can drive the second slider 322 to move in the second direction, thereby driving the first driving component 31 to move in the second direction.
[0044] It should be noted that, as Figure 2 and Figure 3As shown, the second drive assembly 32 also includes a second slide rail 323, which is arranged along a second direction. The second slider 322 can be slidably disposed on the second slide rail 323, thereby improving the stability and reliability of the sliding of the second slider 322. The first slide rail 313 can serve as the second slider 322; that is, the lower end of the first slide rail 313 is directly slidably connected to the second slide rail 323.
[0045] It should also be noted that, such as Figure 2 and Figure 3 As shown, the second driving member 321 and the second slider 322 are connected by a lead screw drive. That is, the second driving assembly 32 includes a second lead screw 324. The second driving member 321 can be a rotary motor. The second lead screw 324 is screwed to the second slider 322, and the second driving member 321 can drive the second lead screw 324 to rotate, thereby driving the second slider 322 to move along the second slide rail 323. The lead screw drive has a simple structure and is easy to assemble and maintain. Alternatively, the second driving member 321 can be a cylinder or a linear motor. The second driving member 321 is directly connected to the second slider 322 and can drive the second slider 322 to move in a second direction. Of course, the specific configuration of the second driving member 321 can be determined by those skilled in the art according to the actual situation, and is not specifically limited here.
[0046] In one example, such as Figure 1 and Figure 2 As shown, the tantalum capacitor polarity direction detection machine also includes a base 4, and the carrier 1 and the detection mechanism are respectively disposed on the base 4.
[0047] In this example, the carrier 1 and the detection mechanism are respectively disposed on the base 4, thereby enabling the tantalum capacitor polarity direction detection machine to be integrated. For example, the base 4 can be a shell structure, and the first drive assembly 31 and the second drive assembly 32 of the detection mechanism are respectively installed inside the base 4, thereby providing protection for the first drive assembly 31 and the second drive assembly 32. The carrier 1 can be a plate structure, and the carrier 1 can be connected to the outer wall of the base 4 by means of fastener screwing, snap-fitting, or welding, or the carrier 1 can also be integrally formed with the base 4.
[0048] In one example, such as Figure 1 and Figure 2 As shown, the base 4 is provided with a guide hole 41 along the second direction, and the detection mechanism also includes a connecting rod 34, one end of which is connected to the first driving component 31, and the other end is connected to the color sensor 33.
[0049] like Figure 1 and Figure 2As shown, in this example, the side wall of the base 4 is provided with a guide hole 41, which is arranged along the second direction. The color sensor 33 is mounted on the mounting bracket 35, which is connected to one end of the connecting rod 34. The other end of the connecting rod 34 can pass through the guide hole 41 and is connected to the first slider 312. The guide hole 41 on the base 4 can play a guiding and limiting role, which can prevent the connecting rod 34 from shaking up and down during movement.
[0050] In one example, such as Figure 3 As shown, the tantalum capacitor polarity direction detection machine also includes a positioning component, which is installed on the carrier 1 and is suitable for positioning the material tray 2.
[0051] like Figure 3 As shown, in this example, the positioning component is mounted on the support and is capable of positioning the tray 2. For example, the positioning component can position the tray 2 in a first direction and a second direction. The positioning component includes a first positioning member 51 and a second positioning member 52. The first positioning member 51 is adapted to abut against the tray 2 to position the tray 2 in the first direction, and the second positioning member 52 is adapted to abut against the tray 2 to position the tray 2 in the second direction.
[0052] It should be noted that, as Figure 3 As shown, the tray 2 can be a cuboid structure. The first positioning member 51 is located on one side of the tray 2 along the first direction, and the side of the tray 2 along the first direction abuts against the first positioning member 51, thereby limiting the position of the tray 2 in the first direction. The second positioning member 52 is located on one side of the tray 2 along the second direction, and the side of the tray 2 along the second direction abuts against the second positioning member 52, thereby limiting the position of the tray 2 in the second direction. The first positioning member 51 and the second positioning member 52 can be plate structures or rod structures, etc., which can be determined by those skilled in the art according to the actual situation, and are not specifically limited here.
[0053] Alternatively, the positioning component can also be a positioning groove, in which the material tray 2 can be engaged. Of course, those skilled in the art can determine the specific structure of the positioning component according to the actual situation, and no specific limitations are made here.
[0054] In one example, such as Figure 1 As shown, the tantalum capacitor polarity orientation detector also includes a display 6, which is adapted to display parameter information of the tantalum capacitor polarity orientation detector.
[0055] like Figure 1As shown, the display 6 is suitable for displaying parameter information of the tantalum capacitor polarity orientation detector, such as the speed at which the color sensor 33 moves along the first and second directions. The specific parameters can be determined by those skilled in the art according to the actual situation, and are not specifically limited here. The display 6 can be mounted on the base 4. The display 6 can be a touch screen, allowing the operator to control the tantalum capacitor polarity orientation detector.
[0056] The above embodiments mainly describe the differences between the various embodiments. As long as the different optimization features between the various embodiments are not contradictory, they can be combined to form a better embodiment. For the sake of brevity, they will not be elaborated here.
[0057] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A tantalum capacitor polarity direction detection machine, characterized in that, include: The carrier (1) is suitable for carrying the material tray (2), which contains a tantalum capacitor; The detection mechanism includes a first driving component (31), a second driving component (32), and a color sensor (33). The color sensor (33) is adapted to detect the color mark of the tantalum capacitor. The first driving component (31) is adapted to drive the color sensor (33) to move along a first direction, and the second driving component (32) is adapted to drive the color sensor (33) to move along a second direction.
2. The tantalum capacitor polarity direction detection machine according to claim 1, characterized in that, The first driving component (31) includes a first driving element (311) and a first slider (312). The color sensor (33) is mounted on the first slider (312). The first driving element (311) can drive the first slider (312) to move along the first direction.
3. The tantalum capacitor polarity direction detection machine according to claim 2, characterized in that, The second driving component (32) includes a second driving member (321) and a second slider (322). The color sensor (33) is connected to the first driving component (31). The first driving component (31) is slidably disposed on the second slider (322). The second driving member (321) can drive the second slider (322) to move along the second direction.
4. The tantalum capacitor polarity direction detection machine according to claim 2, characterized in that, The first driving member (311) and the first slider (312) are connected by a lead screw drive.
5. The tantalum capacitor polarity direction detection machine according to claim 3, characterized in that, The first drive component (31) further includes a first slide rail (313), the first slider (312) is slidably connected to the first slide rail (313), and the second drive member (321) can drive the first slide rail (313) to move along the second direction.
6. The tantalum capacitor polarity direction detection machine according to claim 1, characterized in that, It also includes a base (4), and the bearing (1) and the detection mechanism are respectively disposed on the base (4).
7. The tantalum capacitor polarity direction detection machine according to claim 6, characterized in that, The base (4) is provided with a guide hole (41) along the second direction. The detection mechanism also includes a connecting rod (34), one end of which is connected to the first drive assembly (31) and the other end is connected to the color sensor (33).
8. The tantalum capacitor polarity direction detection machine according to claim 1, characterized in that, It also includes a positioning component, which is installed on the carrier (1) and is adapted to position the tray (2).
9. The tantalum capacitor polarity direction detection machine according to claim 8, characterized in that, The positioning component includes a first positioning element (51) and a second positioning element (52). The first positioning element (51) is adapted to abut against the tray (2) to position the tray (2) in a first direction, and the second positioning element (52) is adapted to abut against the tray (2) to position the tray (2) in a second direction.
10. The tantalum capacitor polarity direction detection machine according to any one of claims 1 to 9, characterized in that, It also includes a display (6) which is adapted to display parameter information of the tantalum capacitor polarity direction detector.