Waste gas treatment device for textile material production
By designing a framework structure and a multi-stage reaction storage system for the waste gas treatment device, the problems of low efficiency, complex equipment, large footprint, and high energy consumption in waste gas treatment during textile material production have been solved, achieving efficient and convenient waste gas purification.
Patent Information
- Application Number
- CN202520543792.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing waste gas treatment equipment for textile material production suffers from problems such as complex structure, low maintenance efficiency, large footprint, high energy consumption, incomplete reaction, easy to cause secondary pollution, and lack of dynamic control and real-time monitoring functions.
An exhaust gas treatment device comprising a frame structure, a storage structure, and a treatment structure was designed. It employs components such as a fan, a suction cylinder, a porous plug, a reaction cylinder, and a partition plate to achieve multi-stage reaction and storage under negative pressure, supporting convenient maintenance and real-time monitoring.
It improves the efficiency and effectiveness of waste gas treatment, ensures thorough gas purification, reduces equipment footprint and energy consumption, enhances operational convenience and stability, and meets environmental protection requirements.
Smart Images

Figure CN223969761U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas treatment technology, and in particular to a waste gas treatment device for textile material production. Background Technology
[0002] Waste gas generated during textile material production typically contains harmful components such as volatile organic compounds, particulate matter, and sulfides. Direct emission without effective treatment will cause serious harm to the environment and human health. Currently, the industry commonly uses processes such as activated carbon adsorption, catalytic combustion, or biological scrubbing towers for waste gas treatment; however, these devices often suffer from complex structures, high maintenance costs, or unstable treatment efficiency. With increasingly stringent environmental regulations, the development of waste gas treatment devices that combine high-efficiency purification, ease of operation, and modular design has become an urgent industry need.
[0003] However, existing waste gas treatment equipment has significant drawbacks in practical applications. Traditional devices mostly adopt a closed, fixed structure, requiring complete shutdown and disassembly for internal component maintenance or replacement, resulting in low maintenance efficiency and disruption to production continuity. Single-stage reaction designs are insufficient to completely decompose complex waste gas components, while multi-stage series equipment has a large footprint, high energy consumption, and lacks dynamic control of gas flow paths, easily leading to incomplete reactions or secondary pollution. Furthermore, there is a lack of integrated systems for negative pressure-coordinated multi-stage purification, resulting in low matching between gas flow rate and reaction time. Additionally, there is a lack of visual monitoring and rapid disassembly capabilities, making it difficult for operators to monitor the treatment status in real time or optimize process parameters. Therefore, we provide a waste gas treatment device for textile material production. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a waste gas treatment device for textile material production.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a waste gas treatment device for textile material production, comprising: a frame mechanism, the frame mechanism including an installation frame, flip plates provided on both sides of the installation frame, a back plate provided on the installation frame, an exhaust fan provided on the side of the installation frame away from the back plate, and a storage mechanism provided in the installation frame.
[0006] A storage mechanism includes a top cover, a storage box at the bottom of the top cover, and a discharge cover on the side of the storage box away from the top cover.
[0007] In a preferred embodiment, the outer surface of the discharge cover is provided with a processing mechanism, which includes a processing box, an air suction cylinder on the processing box, a multi-hole plug at one end of the air suction cylinder, a secondary reaction cylinder in the processing box, an isolation plate in the processing box, a discharge pipe on the processing box, and an exhaust port on one side of the processing box.
[0008] In a preferred embodiment, the outer surface of the discharge cover is nested on the processing box, the outer surface of the processing box is nested in the mounting frame, one end of the suction cylinder is connected to the processing box, one end of the porous plug is connected to the suction cylinder, the secondary reaction cylinder is connected to the processing box, the outer surface of the isolation plate is nested in the processing box, the outer surface of the discharge pipe is nested in the processing box, the outer surface of the exhaust port is nested on the processing box, and one side of the exhaust port is connected to the exhaust fan.
[0009] In a preferred embodiment, one side of the flap is hinged to the mounting frame, and the outer surface of the back plate is nested in the mounting frame.
[0010] In a preferred embodiment, the outer surface of the exhaust fan is nested on the mounting frame, and the outer surface of the top cover is nested on the mounting frame.
[0011] In a preferred embodiment, the outer surface of the storage box is nested on the mounting frame, and one side of the discharge cover is abutted against the storage box.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] This invention places the mounting frame in the desired location, and the outer surface of the mounting frame is equipped with a flap, a back panel, and an exhaust fan. The flap allows observation of the interior of the mounting frame from the side, while the back panel facilitates removal of the processing box from the mounting frame. The exhaust fan allows the air inside the processing box to be discharged through the exhaust vent on one side, creating a negative pressure state and increasing airflow. The suction cylinder draws in external air and discharges it through a porous plug into the reaction liquid in the processing box for reaction. The toxic gases produced after the reaction enter the storage box through the top cover for storage, while the gases requiring a secondary reaction enter the adjacent reaction tank through a secondary reaction cylinder for a secondary reaction. This process ensures that the treated air is cleaner and is discharged through the exhaust vent, thus further improving its practicality in actual use. Attached Figure Description
[0014] Figure 1 This utility model provides a structural schematic diagram of a waste gas treatment device for textile material production.
[0015] Figure 2 This is an exploded view of the structure of a waste gas treatment device for textile material production provided by this utility model.
[0016] Figure 3 A schematic diagram of the frame structure of a waste gas treatment device for textile material production provided by this utility model.
[0017] Figure 4 This utility model provides a schematic diagram of the treatment mechanism structure of a waste gas treatment device for textile material production.
[0018] Legend:
[0019] 1. Frame structure; 11. Mounting frame; 12. Flip panel; 13. Back panel; 14. Exhaust fan;
[0020] 2. Storage mechanism; 21. Top cover; 22. Storage box; 23. Discharge cover;
[0021] 3. Processing mechanism; 31. Processing box; 32. Suction cylinder; 33. Porous plug; 34. Secondary reaction cylinder; 35. Isolation plate; 36. Discharge pipe; 37. Exhaust port. Detailed Implementation
[0022] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings and examples.
[0023] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0024] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected by an intermediate structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0026] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0027] Example 1
[0028] like Figure 1-4 As shown, this utility model provides a technical solution: a waste gas treatment device for textile material production, including: a frame mechanism 1, the frame mechanism 1 including a mounting frame 11, a flip plate 12 is provided on both sides of the mounting frame 11, a back plate 13 is provided on the top of the mounting frame 11, an exhaust fan 14 is provided on the side of the mounting frame 11 away from the back plate 13, and a storage mechanism 2 is provided in the mounting frame 11.
[0029] Storage mechanism 2 includes a top cover 21, a storage box 22 is provided at the bottom of the top cover 21, and a discharge cover 23 is provided on the side of the storage box 22 away from the top cover 21;
[0030] The outer surface of the discharge cover 23 is provided with a processing mechanism 3, which includes a processing box 31, an air suction cylinder 32 on the processing box 31, a multi-hole plug 33 at one end of the air suction cylinder 32, a secondary reaction cylinder 34 in the processing box 31, an isolation plate 35 in the processing box 31, a discharge pipe 36 on the processing box 31, and an exhaust port 37 on one side of the processing box 31.
[0031] The outer surface of the discharge cover 23 is nested on the processing box 31, the outer surface of the processing box 31 is nested in the mounting frame 11, one end of the suction cylinder 32 is connected to the processing box 31, one end of the porous plug 33 is connected to the suction cylinder 32, the secondary reaction cylinder 34 is connected to the processing box 31, the outer surface of the isolation plate 35 is nested in the processing box 31, the outer surface of the discharge pipe 36 is nested in the processing box 31, the outer surface of the exhaust port 37 is nested on the processing box 31, and one side of the exhaust port 37 is connected to the exhaust fan 14.
[0032] One side of the flap 12 is hinged to the mounting frame 11, the outer surface of the back panel 13 is nested in the mounting frame 11, the outer surface of the exhaust fan 14 is nested in the mounting frame 11, the outer surface of the top cover 21 is nested in the mounting frame 11, the outer surface of the storage box 22 is nested in the mounting frame 11, and one side of the discharge cover 23 is mated to the storage box 22.
[0033] In this embodiment, when the staff uses this treatment device to treat the waste gas generated during the textile material production process, the staff can place the mounting frame 11 in the required location. The outer surface of the mounting frame 11 is provided with a corresponding flip plate 12, back plate 13, and exhaust fan 14. The flip plate 12 can be opened from the side of the mounting frame 11 to observe the internal situation of the mounting frame 11, while the back plate 13 facilitates the removal of the treatment box 31 from the mounting frame 11. The exhaust fan 14 facilitates the exhaust of the air inside the treatment box 31 through the exhaust port 37 on one side of the treatment box 31 to create a negative pressure state and increase the air flow rate. The suction cylinder 32 draws in the external air and discharges it into the reaction liquid in the treatment box 31 through the porous plug 33 for reaction. The toxic gas after the reaction enters the storage box 22 through the exhaust cover 23 for storage, while the gas that needs to undergo a secondary reaction enters the adjacent reaction pool through the secondary reaction cylinder 34 for a secondary reaction, thereby making the treated air cleaner and discharged through the exhaust port 37, thus further improving its practicality in actual use.
[0034] Working principle:
[0035] like Figure 1-4 As shown, when using this treatment device to treat waste gas generated during textile material production, the operator first places the mounting frame 11 in the predetermined position. The outer surface of the mounting frame 11 is ingeniously designed and equipped with important components such as a flap 12, a back plate 13, and an exhaust fan 14. The flap 12 can be opened from the side of the mounting frame 11, making it convenient for operators to check the internal condition of the mounting frame 11 and the operation of the device. The design of the back plate 13 allows operators to easily remove the treatment box 31 from the frame when needed, ensuring ease of operation.
[0036] The exhaust fan 14 plays a crucial role, effectively connecting the exhaust vent 37 on one side of the treatment chamber 31 to the outside and extracting air from inside the chamber, maintaining a negative pressure inside the chamber, thereby accelerating airflow and improving processing efficiency. When outside air is drawn in through the suction pipe 32, the air is guided through the porous plug 33 and evenly discharged into the reaction liquid in the treatment chamber 31, where it begins to react with the reaction liquid. In this way, harmful substances in the exhaust gas are fully treated in the reaction liquid.
[0037] During the waste gas treatment process, the toxic gases after the reaction are discharged through the exhaust cover 23 on the top of the treatment tank 31 and are introduced into the storage tank 22 for effective storage, preventing harmful gases from spreading to the external environment. When certain gases require further treatment, they will enter the adjacent reaction tank through the secondary reaction cylinder 34 for secondary reaction, ensuring that all harmful components are completely treated and further purifying the air.
[0038] Finally, the treated and secondary reaction-completed air is smoothly discharged through exhaust vent 37, ensuring that the emitted air is clean, harmless, and meets environmental protection requirements. This design not only improves the effectiveness of waste gas treatment but also optimizes the efficiency of the entire operation process. Through a multi-reaction and storage system, this treatment device effectively enhances operational stability and practicality in actual use, enabling staff to complete waste gas treatment tasks more conveniently and efficiently, ensuring environmental cleanliness and safety.
[0039] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0040] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A waste gas treatment device for textile material production, characterized in that, Include: Frame mechanism (1), the frame mechanism (1) includes installation frame (11), both sides of the installation frame (11) are provided with the flap (12), the upper of the installation frame (11) is provided with the back plate (13), the side of the installation frame (11) away from the back plate (13) is provided with the exhaust fan (14), the installation frame (11) is provided with storage mechanism (2); Storage mechanism (2) includes top cover (21), the bottom of the top cover (21) is provided with storage box (22), the side of the storage box (22) away from the top cover (21) is provided with discharge cover (23).
2. A device for treating exhaust air from textile material production according to claim 1, characterized in that: The outer surface of the discharge cover (23) is provided with processing mechanism (3), the processing mechanism (3) includes processing box (31), the processing box (31) is provided with suction cylinder (32), one end of the suction cylinder (32) is provided with porous plug (33), the processing box (31) is provided with secondary reaction cylinder (34), the processing box (31) is provided with isolation plate (35), the processing box (31) is provided with discharge pipe (36), one side of the processing box (31) is provided with exhaust port (37).
3. A device for treating exhaust air from textile material production according to claim 2, characterized in that: The outer surface of the discharge cover (23) is nested on the processing box (31), the outer surface of the processing box (31) is nested in the installation frame (11), one end of the suction cylinder (32) is connected to the processing box (31), one end of the porous plug (33) is connected to the suction cylinder (32), the secondary reaction cylinder (34) is connected to the processing box (31), the outer surface of the isolation plate (35) is nested and connected in the processing box (31), the outer surface of the discharge pipe (36) is nested in the processing box (31), the outer surface of the exhaust port (37) is nested on the processing box (31), one side of the exhaust port (37) is connected to the exhaust fan (14).
4. The textile material production exhaust gas treatment device according to claim 1, characterized in that: One side of the flap (12) is installed on the installation frame (11) by hinge, the outer surface of the back plate (13) is nested in the installation frame (11).
5. The textile material production exhaust gas treatment device according to claim 1, characterized in that: The outer surface of the exhaust fan (14) is nested and installed in the installation frame (11), the outer surface of the top cover (21) is nested in the installation frame (11).
6. A device for treating exhaust air from textile material production according to claim 1, characterized in that: The outer surface of the storage box (22) is nested in the installation frame (11), one side of the discharge cover (23) is connected to the storage box (22).