Emulsifying and dispersing mechanism for wash supplies
By designing an emulsification and dispersion mechanism with a spiral stirring paddle and a degassing component, the problem of air bubbles affecting the stability of the emulsion was solved, and the timely removal of air bubbles was achieved, thereby improving the stability of the emulsion and the shelf life of the product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-06
AI Technical Summary
In existing emulsification and dispersion mechanisms, air can easily be drawn into the emulsion system during prolonged stirring, causing bubbles to affect the stability of the emulsion and shorten the product's shelf life.
An emulsification and dispersion mechanism including a stirring component and a degassing component was designed. The stirring component accelerates the rising speed of bubbles through a spiral stirring paddle and a speed difference design. The degassing component discharges gas through a partition plate, a conical block structure, and a spiral track, achieving timely gas discharge.
It effectively reduces the presence of air bubbles in the emulsion, improves the stability of the emulsion, and extends the shelf life of the product.
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Figure CN223969794U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsification of personal care products, and more specifically, to an emulsification and dispersion mechanism for personal care products. Background Technology
[0002] In the production of personal care products, emulsification is required. This emulsification process necessitates the use of an emulsification pot, which is an essential piece of equipment for producing various cosmetics, personal care products, emulsified oils, and other emulsified products. Its working principle is as follows: oil and water in oil pots and water pots are heated to a certain temperature, then transferred to the main pot for further heating, stirring, and homogenization. The resulting products are characterized by their fineness, luster, and softness. When dispersing personal care products, stirring is usually performed.
[0003] During the emulsification process of personal care products, prolonged stirring is required to ensure uniform mixing. However, during this extended stirring, air can easily be entrained into the emulsion system, and the presence of air bubbles can affect the stability of the emulsion. Air bubbles act as "weak points" within the emulsion, increasing the chances of collisions and coalescence between emulsion droplets. When a bubble bursts, surrounding emulsion droplets may merge due to changes in surface tension, leading to emulsion demulsification and shortening the product's shelf life. Solving these problems has become a pressing issue for those skilled in the art. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an emulsification and dispersion mechanism for washing and care products, which aims to solve the problem that existing emulsification and dispersion mechanisms cannot timely remove air from inside the emulsion.
[0005] This utility model is implemented as follows:
[0006] This utility model provides an emulsification and dispersion mechanism for washing and care products, including an emulsification pot, a fixing ring, a support leg, and a feed pipe. The fixing ring is fixedly connected to the outer wall of the emulsification pot, the support leg is fixedly connected to the bottom of the fixing ring, and the feed pipe is fixedly connected to the top of the emulsification pot. The emulsification pot is equipped with a stirring assembly and a venting assembly.
[0007] The stirring assembly includes a motor, an output shaft, a first gear, a first rotating shaft, a first stirring paddle, a second gear, a second rotating shaft, a second stirring paddle, and a support rod. The motor is fixedly connected to the top of the emulsifying pot. The output shaft is located inside the emulsifying pot. The first gear is fixedly connected to the bottom end of the output shaft. The first rotating shaft is fixedly connected to the bottom of the first gear. The first stirring paddle is fixedly connected to the outer wall of the first rotating shaft. The second gear is located inside the emulsifying pot. The second rotating shaft is fixedly connected to the bottom of the second gear. The second stirring paddle is fixedly connected to the outer wall of the second rotating shaft. The support rod is fixedly connected to the inner wall of the emulsifying pot.
[0008] Preferably, the top end of the output shaft penetrates the top of the inner wall of the emulsifying pot and is connected to the bottom output end of the motor, and the outer wall of the output shaft is rotatably connected to the inner wall of the emulsifying pot through which it is penetrated.
[0009] By adopting the above technical solution, the operation of the motor can be controlled, thereby enabling the motor to drive the output shaft to rotate through the output end.
[0010] Preferably, the diameter of gear one is larger than the diameter of gear two, and gear one meshes with gear two.
[0011] By adopting the above technical solution, when the output shaft drives gear one to rotate, gear two will rotate under the action of gear one. Since gear one has a larger diameter, the rotational speed of gear two will be greater than that of gear one, thus creating a speed difference between stirring paddle one and stirring paddle two, which accelerates the discharge speed of air inside the emulsion.
[0012] Preferably, both the first and second rotating shafts penetrate the support rod and extend to the outside of the support rod, and the outer walls of the first and second rotating shafts are rotatably connected to the inner wall of the support rod through which they are penetrated.
[0013] By adopting the above technical solution, the support rod can ensure the stability of the first and second agitators during their rotation through the first and second rotating shafts.
[0014] Preferably, the venting assembly includes a partition plate, a spiral track, a conical block, a connecting rod, a ball bearing, a spring push rod, and a pressure relief pipe. The partition plate is fixedly connected to the inner wall of the emulsifying pot, the spiral track is fixedly connected to the top of the gear, the conical block is disposed inside the partition plate, the connecting rod is fixedly connected to the bottom of the conical block, the ball bearing is disposed at the top of the partition plate, the spring push rod is fixedly connected to the top of the inner wall of the emulsifying pot, and the pressure relief pipe is fixedly connected to the top of the emulsifying pot.
[0015] Preferably, one end of the feed pipe passes through the top of the emulsifying pot and the partition plate, and communicates with the interior of the emulsifying pot. The partition plate has a notch inside, and the conical block is adapted to the notch.
[0016] By adopting the above technical solution, the emulsion that needs to be emulsified can be transported to the inside of the emulsification pot through the feed pipe, and the presence of the conical block can seal the gap.
[0017] Preferably, the ball is in rolling connection with the bottom end of the connecting rod, the ball is located on the rotation radius of the spiral track, the bottom end of the spring push rod is fixedly connected to the top of the conical block, and the pressure relief pipe is in communication with the interior of the emulsifying pot.
[0018] By adopting the above technical solution, when gear one rotates, the connecting rod can be pushed up by the ball bearings, so that the connecting rod pushes the conical block to separate from the notch. When the conical block is raised, it will apply pressure to the spring push rod, which can push the conical block to reset and improve the sealing effect between the conical block and the notch.
[0019] The beneficial effects of this utility model are:
[0020] 1. The stirring paddle is designed in a spiral shape. The rotation of the spiral stirring paddle creates a spiral upward flow field in the container. After the air bubbles are drawn into this flow field, they will move upward with the liquid. The advantage is that it can guide the air bubbles to rise over a large range, and the rising speed of the air bubbles can be controlled by adjusting the rotation speed, thereby timely removing the air inside the emulsion. This solves the problem that existing emulsification and dispersion mechanisms cannot timely remove the air inside the emulsion.
[0021] 2. By setting up a partition plate and a conical block, when gear one rotates, it will lift the ball through the spiral track, so that the ball pushes the conical block and the partition plate through the connecting rod and applies a thrust to the spring push rod. At this time, the high-pressure gas inside the emulsifying pot will be discharged through the gap between the conical block and the partition plate, thus avoiding the situation of excessive gas pressure inside the emulsifying pot. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the overall structure of an emulsification and dispersion mechanism for a personal care product provided by an embodiment of this utility model;
[0024] Figure 2 This is a schematic diagram of the internal structure of an emulsifying and dispersing mechanism for washing and care products provided in this embodiment of the utility model;
[0025] Figure 3 This is a utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle;
[0026] Figure 4 This is a schematic diagram of the stirring assembly structure of an emulsification and dispersion mechanism for personal care products provided in this embodiment of the utility model;
[0027] Figure 5 This is a schematic diagram of the gas release component structure of an emulsification and dispersion mechanism for washing and care products provided by an embodiment of this utility model.
[0028] In the diagram: 1. Emulsifying pot; 2. Fixing ring; 3. Support leg; 4. Stirring assembly; 401. Motor; 402. Output shaft; 403. Gear 1; 404. Rotating shaft 1; 405. Stirring paddle 1; 406. Gear 2; 407. Rotating shaft 2; 408. Stirring paddle 2; 409. Support rod; 5. Feed pipe; 6. Venting assembly; 601. Divider plate; 602. Spiral track; 603. Conical block; 604. Connecting rod; 605. Ball bearing; 606. Spring push rod; 607. Pressure relief pipe. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0030] Reference Figures 1-5 An emulsification and dispersion mechanism for personal care products includes an emulsification pot 1, a fixing ring 2, a support leg 3, and a feed pipe 5. The fixing ring 2 is fixedly connected to the outer wall of the emulsification pot 1, the support leg 3 is fixedly connected to the bottom of the fixing ring 2, and the feed pipe 5 is fixedly connected to the top of the emulsification pot 1. A stirring assembly 4 and a venting assembly 6 are provided inside the emulsification pot 1.
[0031] The stirring assembly 4 includes a motor 401, an output shaft 402, a first gear 403, a first rotating shaft 404, a first stirring paddle 405, a second gear 406, a second rotating shaft 407, a second stirring paddle 408, and a support rod 409. The motor 401 is fixedly connected to the top of the emulsifying pot 1. The output shaft 402 is located inside the emulsifying pot 1. The top end of the output shaft 402 penetrates the top of the inner wall of the emulsifying pot 1 and is connected to the bottom output end of the motor 401. The outer wall of the output shaft 402 is connected to the emulsifying pot 1. The inner wall of the emulsifying pot 1 is rotatably connected. The operation of motor 401 is controlled, causing motor 401 to drive output shaft 402 to rotate via its output end. Gear 403 is fixedly connected to the bottom end of output shaft 402, and rotating shaft 404 is fixedly connected to the bottom of gear 403. Agitator 405 is fixedly connected to the outer wall of rotating shaft 404. Gear 406 is located inside the emulsifying pot 1. The diameter of gear 403 is larger than that of gear 406. Gear 403 meshes with gear 406. When output shaft 402 drives gear 403 to rotate, gear 406 will rotate under the action of gear 403. Because gear 403 has a larger diameter, the rotational speed of gear 406 is greater than that of gear 403, creating a speed difference between agitator 405 and agitator 406, accelerating the removal of air from the emulsion. Rotating shaft 407 is fixedly connected to the bottom of gear 406. The second stirring paddle 408 is fixedly connected to the outer wall of the second rotating shaft 407, and the support rod 409 is fixedly connected to the inner wall of the emulsifying pot 1. The first rotating shaft 404 and the second rotating shaft 407 both pass through the support rod 409 and extend to the outside of the support rod 409. The outer walls of the first rotating shaft 404 and the second rotating shaft 407 are rotatably connected to the inner wall through which the support rod 409 passes. The support rod 409 can ensure the stability of the first stirring paddle 405 and the second stirring paddle 408 during rotation through the first rotating shaft 404 and the second rotating shaft 407.
[0032] The stirring paddle is designed in a spiral shape. The rotation of the spiral stirring paddle creates a spiral upward flow field in the container. After the bubbles are drawn into this flow field, they will move upward with the liquid. The advantage is that it can guide the bubbles to rise over a large range, and the rising speed of the bubbles can be controlled by adjusting the rotation speed, thereby timely expelling the air inside the emulsion. This solves the problem that existing emulsification and dispersion mechanisms cannot expel the air inside the emulsion in a timely manner.
[0033] The venting assembly 6 includes a partition plate 601, a spiral track 602, a conical block 603, a connecting rod 604, a ball bearing 605, a spring push rod 606, and a pressure relief pipe 607. The partition plate 601 is fixedly connected to the inner wall of the emulsifying pot 1. One end of the feed pipe 5 passes through the top of the emulsifying pot 1 and the partition plate 601, and communicates with the interior of the emulsifying pot 1. The emulsion to be emulsified can be transported to the interior of the emulsifying pot 1 through the feed pipe 5. The partition plate 601 has a notch inside. The spiral track 602 is fixedly connected to the top of the gear 403. The conical block 603 is disposed inside the partition plate 601. The conical block 603 is adapted to the notch, and the presence of the conical block 603 can close the notch. The connecting rod 604 is fixedly connected to the bottom of the conical block 603. The ball bearing 605 is disposed inside the partition plate 601. At the top of the partition plate 601, the ball bearing 605 is rolledly connected to the bottom end of the connecting rod 604. The ball bearing 605 is located on the rotation radius of the spiral track 602. When the gear 403 rotates, the ball bearing 605 can push the connecting rod 604 to rise, causing the connecting rod 604 to push the conical block 603 to separate from the notch. The spring push rod 606 is fixedly connected to the top of the inner wall of the emulsifying pot 1. The bottom end of the spring push rod 606 is fixedly connected to the top of the conical block 603. The pressure relief pipe 607 is fixedly connected to the top of the emulsifying pot 1. When the conical block 603 is raised, it will apply pressure to the spring push rod 606. The spring push rod 606 can push the conical block 603 to reset and improve the sealing effect between the conical block 603 and the notch. The pressure relief pipe 607 is connected to the interior of the emulsifying pot 1.
[0034] By setting the partition plate 601 and the conical block 603, when the gear 403 rotates, it will lift the ball 605 through the spiral track 602, so that the ball 605 pushes the conical block 603 to separate from the partition plate 601 through the connecting rod 604, and applies a thrust to the spring push rod 606. At this time, the high-pressure gas inside the emulsifying pot 1 will be discharged through the gap between the conical block 603 and the partition plate 601, thus avoiding the situation of excessive gas pressure inside the emulsifying pot 1.
[0035] The working principle of this emulsification and dispersion mechanism for washing and care products is as follows: The emulsion is conveyed into the emulsification pot 1 through the feed pipe 5, and the motor 401 is controlled to rotate. The motor 401 drives the rotating shaft 404 and the rotating shaft 407 to rotate through the gear 1 403 and the gear 2 406 respectively. At this time, the stirring paddle 1 405 and the stirring paddle 2 408 will stir and mix the emulsion inside the emulsification pot 1. At the same time, when the gear 1 403 rotates, it will drive the spiral track 602 to rotate. The outer wall of the ball 605 abuts against the top of the gear 1 403 and is located on the rotating track of the spiral track 602. Therefore, the ball 605 will be pushed by the spiral track 602 to push the conical block 603 to rise through the connecting rod 604, so that the conical block 603 separates from the partition plate 601. The high-pressure air inside the emulsification pot 1 will be discharged through the notch inside the partition plate 601 and discharged from the emulsification pot 1 through the pressure relief pipe 607 until the stirring operation of the emulsion is completed.
[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A kind of emulsification and dispersion mechanism of washing and protecting product, including emulsification kettle (1), fixed ring (2), support leg (3) and inlet tube (5), the fixed ring (2) is fixedly connected to the outer wall of emulsification kettle (1), the support leg (3) is fixedly connected to the bottom of fixed ring (2), the inlet tube (5) is fixedly connected to the top of emulsification kettle (1), it is characterized by: The inside of the emulsifying pot (1) is provided with a stirring assembly (4), and the inside of the emulsifying pot (1) is provided with a deflation assembly (6). The stirring assembly (4) comprises a motor (401), an output shaft (402), a gear one (403), a rotating shaft one (404), a stirring paddle one (405), a gear two (406), a rotating shaft two (407), a stirring paddle two (408) and a support rod (409), the motor (401) is fixedly connected to the top of the emulsifying pot (1), the output shaft (402) is arranged in the inside of the emulsifying pot (1), the gear one (403) is fixedly connected to the bottom end of the output shaft (402), the rotating shaft one (404) is fixedly connected to the bottom of the gear one (403), the stirring paddle one (405) is fixedly connected to the outer wall of the rotating shaft one (404), the gear two (406) is arranged in the inside of the emulsifying pot (1), the rotating shaft two (407) is fixedly connected to the bottom of the gear two (406), the stirring paddle two (408) is fixedly connected to the outer wall of the rotating shaft two (407), and the support rod (409) is fixedly connected to the inner wall of the emulsifying pot (1).
2. A washing and caring product emulsifying and dispersing mechanism according to claim 1, characterized in that: The top end of the output shaft (402) penetrates the top inner wall of the emulsifying pot (1) and is connected with the bottom output end of the motor (401), and the outer wall of the output shaft (402) is rotationally connected with the penetrated inner wall of the emulsifying pot (1).
3. A washing and caring product emulsifying and dispersing mechanism according to claim 2, characterized in that: The diameter of the gear one (403) is greater than that of the gear two (406), and the gear one (403) is engaged with the gear two (406).
4. A washing and caring product emulsifying and dispersing mechanism according to claim 3, characterized in that: The rotating shaft one (404) and the rotating shaft two (407) both penetrate the support rod (409) and extend to the outside of the support rod (409), and the outer walls of the rotating shaft one (404) and the rotating shaft two (407) are rotationally connected with the penetrated inner wall of the support rod (409).
5. A washing and caring product emulsifying and dispersing mechanism according to claim 1, characterized in that: The deflation assembly (6) comprises a partition plate (601), a spiral track (602), a conical block (603), a connecting rod (604), a ball (605), a spring push rod (606) and a pressure relief pipe (607), the partition plate (601) is fixedly connected to the inner wall of the emulsifying pot (1), the spiral track (602) is fixedly connected to the top of the gear one (403), the conical block (603) is arranged in the inside of the partition plate (601), the connecting rod (604) is fixedly connected to the bottom of the conical block (603), the ball (605) is arranged in the top of the partition plate (601), the spring push rod (606) is fixedly connected to the top inner wall of the emulsifying pot (1), and the pressure relief pipe (607) is fixedly connected to the top of the emulsifying pot (1).
6. A washing and caring product emulsifying and dispersing mechanism according to claim 5, characterized in that: One end of the feeding pipe (5) penetrates the top of the emulsifying pot (1) and the partition plate (601) and communicates with the inside of the emulsifying pot (1), the inside of the partition plate (601) is provided with a notch, and the conical block (603) is matched with the notch.
7. A washing and caring product emulsifying and dispersing mechanism according to claim 6, characterized in that: The bottom end of the connecting rod (604) is connected with the ball (605), the ball (605) is located on the rotation radius of the spiral track (602), the bottom end of the spring push rod (606) is fixedly connected with the top of the conical block (603), and the pressure relief pipe (607) is in communication with the inside of the emulsifying pot (1).