Full-automatic welding platform for steel structure

Abstract

The utility model relates to the technical field of welding platforms, and discloses a steel structure full-automatic welding platform which comprises an automatic welding platform body and bearing plates bolted to the two sides of the surface of the automatic welding platform body and further comprises a collecting box bolted to the tops of the bearing plates, and one side of the surface of the collecting box is communicated with a fan; under the cooperation of the collecting box, the fan, the pipe frame and the hollow plate, most of chippings can be collected in a unified mode, the manual cleaning time can be obviously shortened, the production efficiency is improved, the labor cost can be reduced, extra personnel are not needed for chipping cleaning work, splashes can be removed in time, and the working efficiency is improved. And under the cooperation of the fan and the vibration mechanism, the filter screen plate can be in a vibration state, impurities attached to the surface of the filter screen plate can be helped to be removed, the blockage condition of the filter screen plate is reduced, the filtering efficiency is improved, and the service life of the filter screen plate is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of welding platform technology, specifically a fully automatic welding platform for steel structures. Background Technology

[0002] A fully automated steel structure welding platform is a highly efficient and automated welding equipment specifically designed for welding steel structural components. It typically consists of a steel structure body, a worktable, a lifting device, an angle adjustment device, and a welding power source. These components work together to achieve precise and efficient welding of steel structures. Automated welding reduces labor costs, increases production efficiency, and thus lowers overall production costs.

[0003] Currently used fully automated steel structure welding platforms lack the function of cleaning debris. If the debris generated during the welding process, such as welding slag and spatter, is not cleaned in time, it may remain in the weld, forming defects such as slag inclusions. Long-term accumulation of welding debris may cause wear or blockage of certain components of the fully automated welding platform, thereby affecting the normal operation of the equipment. Accumulated debris may get stuck in the transmission mechanism or guide mechanism, leading to equipment failure or decreased accuracy. Manual cleaning after welding is completed not only increases labor intensity but may also extend the production cycle. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic welding platform for steel structures to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic steel structure welding platform, comprising an automatic welding platform body and bearing plates bolted to both sides of the surface of the automatic welding platform body, and further comprising:

[0006] A collection box is bolted to the top of the support plate. A fan is connected to one side of the surface of the collection box, and a pipe rack is connected to one side of the top of the collection box. A hollow plate is connected to the air inlet of the pipe rack. The two sides of the surface of the hollow plate are bolted to the two sides of the surface of the automatic welding platform body.

[0007] A filter screen plate slides on one side of the inner wall of the collection box. The collection box is equipped with a vibration mechanism. A baffle is slidably connected to the inner cavity of the collection box. A positioning mechanism is provided on one side of the collection box.

[0008] Preferably, the vibration mechanism includes a transmission frame bolted to one side of the fan surface and a mounting plate bolted to one side of the filter screen surface. A fixing disc is bolted to one side of the mounting plate surface, and a tension spring is fixedly connected to the surface of the filter screen. The other end of the tension spring surface is fixedly connected to one side of the inner wall of the collection box.

[0009] Preferably, the positioning mechanism includes a compression spring fixed to one side of the surface of the collection box and a connecting plate fixed to the other end of the surfaces of the two compression springs. A telescopic rod is bolted to one side of the surface of the collection box, and the extension shaft of the telescopic rod is bolted to one side of the surface of the connecting plate. A positioning plate is bolted to one side of the surface of the connecting plate.

[0010] Preferably, the opposing surfaces of the transmission frame and the fixed disk are convex.

[0011] Preferably, the number of tension springs is four and they are evenly distributed on the four sides of the filter screen surface.

[0012] Preferably, the positioning plate has a square cross-section and the baffle has a square inner cavity.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention, through the combined use of a collection box, a fan, a pipe rack, and a hollow plate, can collect most of the debris in a unified manner, significantly reducing manual cleaning time, improving production efficiency, lowering labor costs, eliminating the need for additional personnel to clean up debris, and promptly removing splashes to reduce the risk of injury to operators. The fan and vibration mechanism work together to keep the filter screen vibrating, helping to remove impurities adhering to the filter screen surface and reducing clogging. This not only improves filtration efficiency but also extends the service life of the filter screen. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a cross-sectional structural diagram of the collection box in this utility model;

[0017] Figure 3 This is a schematic diagram of the vibration mechanism in this utility model;

[0018] Figure 4 This is a schematic diagram of the positioning mechanism in this utility model.

[0019] In the diagram: 1. Main body of the automatic welding platform; 2. Bearing plate; 3. Collection box; 4. Fan; 5. Pipe rack; 6. Hollow plate; 7. Filter screen plate; 8. Vibration mechanism; 81. Transmission frame; 82. Mounting plate; 83. Fixing plate; 84. Tension spring; 9. Baffle; 10. Positioning mechanism; 101. Compression spring; 102. Connecting plate; 103. Telescopic rod; 104. Positioning plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 As shown, a fully automatic steel structure welding platform includes an automatic welding platform body 1. Bearing plates 2 are bolted to both sides of the surface of the automatic welding platform body 1. A collection box 3 is bolted to the top of the bearing plates 2. A fan 4 is connected to one side of the surface of the collection box 3, and a pipe rack 5 is connected to one side of the top of the collection box 3. A hollow plate 6 is connected to the air inlet of the pipe rack 5. The two sides of the surface of the hollow plate 6 are bolted to the two sides of the surface of the automatic welding platform body 1. Under the action of the fan 4, debris can enter the interior of the hollow plate 6. The debris inside the hollow plate 6 can enter the interior of the pipe rack 5, and the debris inside the pipe rack 5 can enter the interior of the collection box 3. The inner wall of the collection box 3... A filter screen 7 is slidably connected to one side. Under the action of the filter screen 7, it can prevent debris from being easily discharged into the collection box 3 with the air. A vibration mechanism 8 is set inside the collection box 3. The vibration mechanism 8 works in conjunction with the fan 4. When the fan 4 runs, the vibration mechanism 8 runs. When the vibration mechanism 8 runs, it can make the filter screen 7 vibrate. Under this action, it can prevent debris from adhering to the surface of the filter screen 7. A baffle 9 is slidably connected to the inner cavity of the collection box 3. Under the action of the baffle 9, it can block the through groove of the collection box 3. A positioning mechanism 10 is set on one side of the collection box 3. Under the action of the positioning mechanism 10, the baffle 9 can be limited to prevent the baffle 9 from moving easily.

[0022] The vibration mechanism 8 includes a transmission frame 81, one side of the surface of the transmission frame 81 is bolted to one side of the surface of the fan 4. When the fan 4 is running, the transmission frame 81 can rotate. A mounting plate 82 is bolted to one side of the surface of the filter screen plate 7, and a fixing plate 83 is bolted to one side of the surface of the mounting plate 82. The opposing surfaces of the transmission frame 81 and the fixing plate 83 are convex. When the transmission frame 81 rotates to a suitable position, the fixing plate 83 can move. When the fixing plate 83 moves, the mounting plate 82 can move. When the mounting plate 82 moves, the filter screen plate 7 can move. Tension springs 84 are fixedly connected to the surface of the filter screen plate 7. There are four tension springs 84, which are evenly distributed on the four sides of the surface of the filter screen plate 7. The other end of the surface of the tension springs 84 is fixedly connected to one side of the inner wall of the collection box 3. When the filter screen plate 7 moves, the tension springs 84 on the four sides can be stretched.

[0023] The positioning mechanism 10 includes two compression springs 101. One end of the surface of the compression spring 101 is fixedly connected to one side of the surface of the collection box 3. The other end of the surface of the two compression springs 101 is fixedly connected to a connecting plate 102. When the connecting plate 102 moves, the two compression springs 101 can be compressed. A telescopic rod 103 is bolted to one side of the surface of the collection box 3. The extension shaft of the telescopic rod 103 is bolted to one side of the surface of the connecting plate 102. When the connecting plate 102 moves, the telescopic rod 103 can be retracted. A positioning plate 104 is bolted to one side of the surface of the connecting plate 102. When the connecting plate 102 moves, the positioning plate 104 can move. The cross-section of the positioning plate 104 is square and the inner cavity of the baffle 9 is square. When the positioning plate 104 enters the inner cavity of the baffle 9, it can prevent the baffle 9 from moving.

[0024] Working Principle: When welding is performed on the main body 1 of the automatic welding platform, the fans 4 on both sides are turned on. Under the action of the fans 4, most of the welding debris is forced into the interior of the hollow plates 6 on both sides. Then, the debris inside the hollow plates 6 can enter the interior of the pipe rack 5. Next, the debris inside the pipe rack 5 can enter the interior of the collection box 3. The filter plate 7 prevents the debris from being easily discharged. The collection boxes 3 on both sides can collect the debris uniformly. At the same time, when the fans 4 are running, the transmission frame 81 rotates. When the transmission frame 81 rotates to a suitable position, the fixed plate 83 moves. The movement of the fixed plate 83 then drives the mounting plate 82 to move. When the mounting plate 82 moves, the filter plate 7 moves. The movement stretches the tension springs 84 on all four sides, and the transmission frame 81 continues to rotate. Under the action of the tension springs 84 on all four sides, the filter screen 7 can quickly return to its original position. This process is repeated, and under this action, the filter screen 7 is in a vibrating state, which can prevent debris from adhering to the surface of the filter screen 7. When it is necessary to clean the debris inside the collection box 3, push the connecting plate 102. When the connecting plate 102 moves, it can compress the compression springs 101 on both sides. At the same time, when the connecting plate 102 moves, it can retract the telescopic rod 103. Then, the movement of the connecting plate 102 can move the positioning plate 104. Next, the positioning plate 104 moves out of the inner cavity of the baffle 9 to release the limitation on the baffle 9. Then, pull the baffle 9 to release the obstruction of the passage of the collection box 3.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-automatic welding platform for steel structure, comprising an automatic welding platform body (1) and a load-bearing plate (2) bolted to the surface of the automatic welding platform body (1) on both sides, characterized in that, Also include: The collecting box (3) is bolted on the top of the bearing plate (2), one side of the surface of the collecting box (3) is communicated with a fan (4), one side of the top of the collecting box (3) is communicated with a pipe rack (5), the air inlet of the pipe rack (5) is communicated with a hollow plate (6), and the two sides of the surface of the hollow plate (6) are bolted with the two sides of the surface of the automatic welding platform body (1); The filter screen plate (7) slides on one side of the inner wall of the collecting box (3), the inside of the collecting box (3) is provided with a vibration mechanism (8), the inner cavity of the collecting box (3) is slidably connected with a baffle (9), and one side of the collecting box (3) is provided with a positioning mechanism (10).

2. The full-automatic welding platform for steel structure according to claim 1, characterized in that: The vibration mechanism (8) includes a transmission frame (81) bolted on one side of the surface of the fan (4) and an installation plate (82) bolted on one side of the surface of the filter screen plate (7), one side of the surface of the installation plate (82) is bolted with a fixed disc (83), the surface of the filter screen plate (7) is fixedly connected with a tension spring (84), and the other end of the surface of the tension spring (84) is fixedly connected with one side of the inner wall of the collecting box (3).

3. The full-automatic welding platform for steel structure according to claim 1, characterized in that: The positioning mechanism (10) includes a compression spring (101) fixed on one side of the surface of the collecting box (3) and a connecting plate (102) fixed on the other end of the surface of the two compression springs (101), one side of the surface of the collecting box (3) is bolted with a telescopic rod (103), the extension shaft of the telescopic rod (103) is bolted with one side of the surface of the connecting plate (102), and one side of the surface of the connecting plate (102) is bolted with a positioning plate (104).

4. The full-automatic welding platform for steel structure according to claim 2, characterized in that: The opposite surfaces of the transmission frame (81) and the fixed disc (83) are convexly designed.

5. The full-automatic welding platform for steel structure according to claim 2, characterized in that: The number of the tension spring (84) is four and is uniformly distributed on the four sides of the surface of the filter screen plate (7).

6. The full-automatic welding platform for steel structure according to claim 3, characterized in that: The cross section of the positioning plate (104) is square in design, and the inner cavity of the baffle (9) is square in design.

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