Assembly machine with full-automatic dust removal equipment

Abstract

The utility model discloses an assembly machine with full-automatic dust removal equipment, which comprises a turntable, a plurality of assembly trays are arranged on the top surface of the turntable, an automatic assembly mechanism is arranged on one side of the turntable, the automatic assembly mechanism comprises a bracket, a cylinder and a pressing block, the bracket is arranged on the outer side of the turntable, the cylinder is arranged on the bracket, and the pressing block is arranged on the bracket. The pressing block is installed on an output shaft of the air cylinder, and two sets of automatic dust removal mechanisms are arranged on the periphery of the rotary disc and are the same in structure. The outer cap and the inner cap placed in the assembling tray can be conveyed to the position below the pressing block under the action of the rotating disc, the pressing block can move towards the inner cap and the outer cap under driving of the air cylinder, the inner cap is pressed and assembled, and therefore the inner cap and the outer cap are fixed together, original low-efficiency manual assembling is replaced, the assembling efficiency of the bottle caps is improved, and the labor intensity of workers is reduced. And meanwhile, the labor intensity of workers is reduced.

Description

Technical Field

[0001] This utility model relates to the field of assembly machine technology, and mainly to an assembly machine with a fully automatic dust removal device. Background Technology

[0002] Bottle caps serve to seal and prevent leakage of the contents. Currently, multi-layered bottle caps have emerged in the market, consisting of an outer cap and an inner cap. These multi-layered caps offer higher strength and better sealing.

[0003] Traditional multi-layer bottle caps are assembled manually. First, the inner cap is inserted into the outer cap by hand, and then a hammer is used to knock the inner and outer caps together. This assembly method has problems such as low production efficiency, high labor intensity, and poor bottle cap quality.

[0004] During the production process, bottle caps often generate static electricity, which attracts dust, causing the caps to become dusty. Therefore, dust removal is necessary. Currently, this process mainly involves manual dust removal, where air guns are used to blow air onto the cap surface for cleaning. However, the dust blown out floats freely in the air, affecting the working environment and causing secondary pollution to the caps. Utility Model Content

[0005] The present invention aims to solve some problems existing in the prior art. Therefore, the purpose of the present invention is to propose an assembly machine with a fully automatic dust removal device.

[0006] To achieve the above objectives, this utility model employs the following technical solution:

[0007] An assembly machine with a fully automatic dust removal device includes a turntable with several assembly trays on its top surface. An automatic assembly mechanism is provided on one side of the turntable. The automatic assembly mechanism includes a bracket, a cylinder, and a pressure block. The bracket is installed on the outside of the turntable, the cylinder is installed on the bracket, and the pressure block is installed on the output shaft of the cylinder. Two sets of automatic dust removal mechanisms are provided on the outer periphery of the turntable, and the two sets of automatic dust removal mechanisms are identical.

[0008] Preferably, the automatic dust removal mechanism includes a vibrating feed pan, a first conveyor line, a hopper, a second conveyor line, an upper dust collection box, a lower dust collection box, an air pump, and a vacuum cleaner. One end of the first conveyor line is connected to the vibrating feed pan, and the other end is connected to the hopper. The other end of the hopper is connected to the second conveyor line. The upper dust collection box is installed above the first conveyor line, and the lower dust collection box is installed below the first conveyor line. The upper dust collection box and the lower dust collection box are connected. The air pump is connected to the upper dust collection box via a hose, and the vacuum cleaner is connected to the lower dust collection box via a hose.

[0009] Preferably, a connecting ear plate is provided on each side of the lower dust collector, and a mounting hole is provided above the connecting ear plate. The upper dust collector is provided with a threaded hole at the position corresponding to the mounting hole.

[0010] Preferably, a third conveyor line is provided on the outer periphery of the turntable, and a six-axis robot is provided between the second conveyor line, the third conveyor line and the turntable.

[0011] Preferably, the second conveyor line has a camera positioned above one end near the six-axis robot.

[0012] Preferably, the pressing block is a rubber block.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The outer and inner caps placed inside the assembly tray are transported to the bottom of the pressing block by the turntable. The pressing block moves towards the inner and outer caps under the drive of the cylinder, pressing and assembling the inner cap, thereby fixing the inner and outer caps together. This replaces the original inefficient manual assembly, improves the assembly efficiency of bottle caps, and also reduces the labor intensity of manual labor.

[0015] 2. After passing through the outer and inner covers of the upper and lower dust collection boxes, dust removal is performed by the air pump and vacuum cleaner. The dust is collected by the vacuum cleaner, preventing dust from polluting the working environment and eliminating secondary contamination of the bottle caps.

[0016] The features and advantages of this utility model will be described in detail through embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0017] Figure 1 This is a top view of the overall structure of this utility model;

[0018] Figure 2 This is a perspective view of the turntable of this utility model;

[0019] Figure 3 This is a perspective view of the automatic dust removal mechanism of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged view in the image.

[0021] Reference numerals: 1. Turntable, 2. Assembly tray, 3. Bracket, 4. Cylinder, 5. Pressing block, 6. Vibrating feeder, 7. First conveyor line, 8. Feed hopper, 9. Second conveyor line, 10. Upper dust collector, 11. Lower dust collector, 12. Air pump, 13. Vacuum cleaner, 14. Connecting ear plate, 15. Mounting hole, 16. Third conveyor line, 17. Six-axis robot, 18. Camera. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.

[0024] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0025] Example 1:

[0026] Please refer to the following for details. Figure 1 and 2 An assembly machine with a fully automatic dust removal device includes a turntable 1. A motor (not shown in the figure) drives the turntable 1 to rotate at the bottom of the turntable 1. Eight assembly trays 2 are arranged at equal intervals on the top surface of the turntable 1. An automatic assembly mechanism is provided on one side of the turntable 1. The automatic assembly mechanism includes a bracket 3, a cylinder 4 and a pressure block 5. The bracket 3 is fixedly installed on the outside of the turntable 1 by fasteners. The cylinder 4 is fixedly installed on the bracket 3 by fasteners. The pressure block 5 is fixedly installed on the output shaft of the cylinder 4 by fasteners. The pressure block 5 faces the turntable 1 and is located above the assembly trays 2. The area of ​​the pressure block 5 is larger than the area of ​​the assembly trays 2.

[0027] In the above embodiment: the outer cap and inner cap located in the assembly tray 2 are transported to the bottom of the automatic assembly mechanism under the action of the turntable 1. The automatic assembly mechanism can press and assemble the outer cap and inner cap, thereby fixing the outer cap and inner cap together, replacing the original inefficient manual assembly, improving the assembly efficiency of bottle caps, and also reducing the labor intensity of manual labor.

[0028] Furthermore, the pressure block 5 is a rubber block, which is relatively soft and not easily damaged by the outer and inner covers.

[0029] Example 2:

[0030] Please refer to the following for details. Figure 1 , 3 4. Two sets of automatic dust removal mechanisms are set on the outer periphery of turntable 1. The automatic dust removal mechanisms include area A and area B, and the two sets of automatic dust removal mechanisms have the same structure.

[0031] In the above embodiment: two sets of automatic dust removal mechanisms can remove dust from the outer cover and the inner cover respectively, ensuring that the outer cover and the inner cover are clean and tidy.

[0032] Furthermore, the automatic dust removal mechanism includes a vibrating material tray 6, a first conveyor line 7, a hopper 8, a second conveyor line 9, an upper dust collection box 10, a lower dust collection box 11, an air pump 12, and a vacuum cleaner 13. One end of the first conveyor line 7 is connected to the vibrating material tray 6, and the other end is connected to the hopper 8. The other end of the hopper 8 is connected to the second conveyor line 9. Both the upper dust collection box 10 and the lower dust collection box 11 are hollow box structures. The upper dust collection box 10 is installed above the first conveyor line 7, and the lower dust collection box 11 is installed below the first conveyor line 7. The upper dust collection box 10 and the lower dust collection box 11 are connected. The air pump 12 is connected to the upper dust collection box 10 through a hose, and the vacuum cleaner 13 is connected to the lower dust collection box 11 through a hose.

[0033] In this embodiment, the first conveyor line 7 is a double narrow-band conveyor line.

[0034] In the above embodiment: when the outer cover or inner cover is located in the upper dust collection box 10 and the lower dust collection box 11, the air pump 12 will blow air towards the upper dust collection box 10 to blow off the dust on the outer cover or inner cover. At the same time, the vacuum cleaner 13 will suck the dust blown off the outer cover or inner cover into the vacuum cleaner 13 for storage, preventing dust from polluting the working environment and eliminating secondary contamination of the bottle cap.

[0035] Furthermore, a connecting ear plate 14 is provided on each side of the lower dust collector 11. The connecting ear plate 14 is fixedly installed on the lower dust collector 11 by welding. A mounting hole 15 is provided on the upper part of the connecting ear plate 14. A threaded hole (not shown in the figure) is provided on the upper dust collector 10 at the position corresponding to the mounting hole 15. Fasteners can be installed in the threaded hole, that is, the upper dust collector 10 and the lower dust collector 11 are fixedly installed together by fasteners.

[0036] Furthermore, a third conveyor line 16 is also provided around the outer periphery of the turntable 1, and a six-axis robot arm 17 is provided between the second conveyor line 9, the third conveyor line 16 and the turntable 1. The six-axis robot arm 17 can transfer bottle caps, achieving a high degree of automation.

[0037] Furthermore, a camera 18 is installed above one end of the second conveyor line 9, near the six-axis robot 17. The camera 18 can detect the front and back of the outer and inner caps (for example, the side with the opening of the outer and inner caps facing upwards is the front, and the other side is the back). If the camera 18 captures a cap with the back facing upwards, the camera 18 will upload the information, and the control terminal will issue an instruction to the six-axis robot 17 to automatically flip the cap over when transferring it.

[0038] In this application, the operation of the drive device is accomplished through a PLC control system.

[0039] This utility model relates to an assembly machine with a fully automatic dust removal device, and its working principle is explained in conjunction with the accompanying drawings:

[0040] First, the outer cap is placed in the vibrating feeder 6 of area A of the automatic dust removal mechanism, and the inner cap is placed in the vibrating feeder 6 of area B of the automatic dust removal mechanism. The discharge frequency of the vibrating feeder 6 is controlled to automatically feed the outer and inner caps. The bottle caps discharged from the vibrating feeder 6 enter the upper dust collection box 10 and the lower dust collection box 11 via the first conveyor line 7. The air pump 12 blows air into the upper dust collection box 10 to blow off the dust on the outer or inner caps. At the same time, the vacuum cleaner 13 sucks the dust blown off the outer or inner caps and stores it. After dust removal, the outer and inner caps enter the second conveyor line 9 via the unloading hopper 8. The second conveyor line 9 transports the outer or inner caps to the position of the six-axis robot arm 17, where a camera 18 takes a picture. The six-axis robot 17 transfers the outer cap (opening upwards) to the assembly tray 2. The turntable 1 rotates, bringing the outer cap to area B. The six-axis robot 17 then transfers the inner cap to the assembly tray 2 containing the outer cap and inserts the inner cap into the outer cap. The assembly tray 2 with the outer and inner caps rotates to the bottom of the automatic assembly mechanism. The cylinder 4 drives the pressure block 5 to press and assemble the outer and inner caps, thus fixing them together. The assembled bottle caps are then transferred to the third conveyor line 16 for unloading under the action of the six-axis robot 17.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An assembling machine having a full-automatic dust removing device, characterized in that, The utility model relates to a kind of automatic assembly device, including turntable (1), the top of the turntable (1) is provided with several assembly trays (2), the turntable (1) one side is provided with automatic assembly mechanism, the automatic assembly mechanism includes support (3), cylinder (4) and pressing block (5), the support (3) is installed on the outside of turntable (1), the cylinder (4) is installed on support (3), the pressing block (5) is installed on the output shaft of cylinder (4), the periphery of the turntable (1) is provided with two groups of automatic dust removal mechanism, and two groups of automatic dust removal mechanism are identical in structure; The automatic dust removal mechanism includes vibrating tray (6), first conveying line (7), lower hopper (8), second conveying line (9), upper dust removal box (10), lower dust removal box (11), air blowing pump (12) and dust collector (13), one end of the first conveying line (7) is connected with vibrating tray (6), the other end is connected with lower hopper (8), the other end of the lower hopper (8) is connected with second conveying line (9), the upper dust removal box (10) is installed above first conveying line (7), the lower dust removal box (11) is installed below first conveying line (7), the upper dust removal box (10) is connected with lower dust removal box (11), the air blowing pump (12) is connected with upper dust removal box (10) by hose, and the dust collector (13) is connected with lower dust removal box (11) by hose.

2. The assembling machine with full-automatic dust removal equipment according to claim 1, characterized in that, The lower dust removal box (11) is provided with a connecting lug (14) on each side, and a mounting hole (15) is provided above the connecting lug (14).

3. The assembling machine with full-automatic dust removal equipment according to claim 2, characterized in that, The periphery of the turntable (1) is also provided with third conveying line (16), and a six-axis robot (17) is arranged between the second conveying line (9) and the third conveying line (16) and the turntable (1).

4. The assembling machine with full-automatic dust removal equipment according to claim 3, characterized in that, The second conveying line (9) is provided with a camera (18) above one end near the six-axis robot (17).

5. The assembling machine with full-automatic dust removal equipment according to claim 1, characterized in that, The pressing block (5) is a rubber block.

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