Robot welding monitoring device

By introducing automatic cleaning components and position adjustment mechanisms into the robotic welding monitoring device, the problems of inconvenient monitoring and fixed position caused by dust adsorption are solved, realizing automatic cleaning and flexible monitoring, and improving welding efficiency and flexibility.

CN223971743UActive Publication Date: 2026-03-06SUZHOU KEPU METAL MFG CO LTD
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Patent Information

Application Number
CN202520709872.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-06
Estimated Expiration
2035-04-15

AI Technical Summary

Technical Problem

Existing robotic welding monitoring devices suffer from dust accumulation on transparent partitions during welding, making monitoring inconvenient. Manual cleaning is time-consuming and labor-intensive, and the welding position is poorly fixed, reducing flexibility.

Method used

A robotic welding monitoring device was designed, comprising an automatic cleaning component and a position adjustment mechanism. It uses a telescopic rod to drive a scraper to clean dust, and achieves position adjustment through a positioning threaded rod and a mounting plate, ensuring monitoring transparency and flexibility.

Benefits of technology

It achieves automatic dust cleaning, keeps the transparent panel clear, improves monitoring efficiency, and expands the monitoring range and flexibility, making it suitable for different working conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of monitoring devices, in particular to a robot welding monitoring device which comprises a main body, the top of the main body is fixedly connected with a monitoring assembly, and the interior of the monitoring assembly is fixedly connected with a cleaning assembly. The scraping plate at the bottom of the combination block is controlled to automatically clean dust adsorbed on the surface of the transparent plate through stretching of the telescopic rod, so that the transparent plate can be kept clear and transparent, dust blocking and manual cleaning are avoided, the welding monitoring work benefit is reduced, the scraping plate can coincide and block the wedging groove, and the working efficiency is improved. According to the robot welding monitoring mechanism, dust can be prevented from entering the box body in the welding process, a positioning threaded rod is connected with positioning holes in different positions and is matched with fixing of a mounting plate, so that the welding monitoring mechanism is stabilized, meanwhile, the position of the welding monitoring mechanism can be adjusted, the monitoring flexibility of the robot welding monitoring mechanism is improved, and the working efficiency is improved. And the monitoring range of the robot welding monitoring mechanism is expanded.
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Description

Technical Field

[0001] This utility model relates to the field of monitoring device technology, specifically a robot welding monitoring device. Background Technology

[0002] A welding robot is an industrial robot that performs welding operations. Real-time monitoring equipment for robot welding operations is a device that can monitor the operating status of the equipment during the welding process and detect whether there are any missed welds or poor welds at each welding point.

[0003] Authorization announcement number CN217799772U discloses a real-time monitoring device for robot welding operations. This patented technology, through a combination of a fixed structure and a disassembly structure, allows the filter glass to be moved out of the first groove when the camera malfunctions, enabling the camera to be removed from the protective cover. This facilitates easier disassembly when the camera malfunctions, saving disassembly time. After repair, the camera can be fixed and protected when reinstalled in the protective cover. However, in this solution, dust generated during welding adheres to the transparent partition. If not cleaned in time, this will cause great inconvenience to the monitoring of the welding work. Manual cleaning is time-consuming and labor-intensive, and will reduce the progress of welding work. Furthermore, the welding positions of some welding robots are fixed, which reduces the flexibility of the welding robot during use. Therefore, a robot welding monitoring device is needed to improve the above-mentioned problems. Utility Model Content

[0004] To address the problems in existing robotic welding monitoring solutions where dust accumulates on transparent partitions during welding, hindering monitoring if not cleaned promptly, and where manual cleaning is time-consuming, labor-intensive, and slows down welding operations, and further, the fixed welding positions of some robots reduce their flexibility, this invention aims to provide a robotic welding monitoring device to solve the aforementioned problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A robotic welding monitoring device includes a main body, a monitoring component fixedly connected to the top of the main body, and a cleaning component fixedly connected inside the monitoring component.

[0007] The main body includes a base plate, a vertical plate is fixedly connected to the top of the base plate, a fastening hoop is fixedly connected to the side of the vertical plate, a gas cylinder is installed on the side of the fastening hoop, a hose is fixedly connected to the top of the gas cylinder, a positioning hole is opened inside the vertical plate, an mounting plate is provided on the side of the vertical plate, and a positioning threaded rod is provided inside the mounting plate.

[0008] The monitoring component includes a housing, a welding head is fixedly connected to the side of the housing, a fitting groove is opened inside the housing, a monitoring body is installed inside the housing, and an air supply pipe is provided on the top of the housing;

[0009] The cleaning assembly includes a support plate, a telescopic rod is mounted on the top of the support plate, a combination block is fixedly connected to the output end of the telescopic rod, and a scraper is fixedly connected to the bottom of the combination block, with the scraper overlapping the groove.

[0010] As a preferred embodiment of this utility model, an air pump is installed on the top of the box, the hose is fixedly connected to the air pump, and the hose, the air supply pipe and the welding head are connected.

[0011] As a preferred embodiment of this utility model, a transparent plate is provided inside the box, and four screws are provided inside the transparent plate.

[0012] As a preferred embodiment of this utility model, a plurality of positioning holes are provided, and four positioning threaded rods are provided, wherein the positioning threaded rods penetrate the mounting plate and extend into the interior of the positioning holes.

[0013] As a preferred embodiment of this utility model, a crossbar is fixedly connected to the side of the mounting plate, and a support rod is fixedly connected to the top of the crossbar, with two support rods provided.

[0014] As a preferred embodiment of this utility model, a pressure gauge is fixedly connected to the top of the gas supply pipe, and a pneumatic regulating valve is provided on the side of the gas supply pipe, with the gas supply pipe passing through the pneumatic regulating valve.

[0015] As a preferred embodiment of this utility model, a bottom rod is fixedly connected to the side of the vertical plate, a bearing plate is fixedly connected to the top of the bottom rod, and a first moving wheel is provided at the bottom of the bearing plate.

[0016] As a preferred embodiment of this utility model, a connecting rod is provided inside the substrate, and a second movable wheel is provided on the side of the connecting rod, and two second movable wheels are provided.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. In this utility model, the scraper at the bottom of the telescopic control block of the telescopic rod is used to automatically clean the dust adsorbed on the surface of the transparent plate, so that the transparent plate can remain clear and transparent, avoiding dust blockage and manual cleaning, which reduces the efficiency of welding monitoring work. In addition, the scraper can overlap and block the mating groove, so as to prevent dust from entering the box during the welding process.

[0019] 2. In this utility model, by using a positioning threaded rod to connect with positioning holes at different positions and in conjunction with the fixing of the mounting plate, the welding monitoring mechanism can be stabilized while its position can be adjusted. This not only improves the monitoring flexibility of the robot welding monitoring mechanism, but also expands its monitoring range. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the box of this utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model.

[0024] In the diagram: 1. Main body; 101. Base plate; 102. Vertical plate; 103. Positioning hole; 104. Mounting plate; 105. Positioning threaded rod; 106. Horizontal bar; 107. Supporting rod; 108. Bottom rod; 109. Bearing plate; 110. First moving wheel; 111. Connecting rod; 112. Second moving wheel; 113. Fastening clamp; 114. Gas tank; 115. Hose; 116. Air pump; 117. Pressure gauge; 118. Pneumatic regulating valve; 119. Gas supply pipe; 2. Monitoring component; 201. Box; 202. Welding head; 203. Monitoring body; 204. Fitting groove; 3. Cleaning component; 301. Supporting plate; 302. Telescopic rod; 303. Assembly block; 304. Scraper; 305. Transparent plate; 306. Screw. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] Example: Please refer to Figures 1-4 The robot welding monitoring device shown includes a main body 1, a monitoring component 2 fixedly connected to the top of the main body 1, and a cleaning component 3 fixedly connected inside the monitoring component 2;

[0027] In this embodiment, reference is made to Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the main body 1 includes a base plate 101, a vertical plate 102 fixedly connected to the top of the base plate 101, a fastening clamp 113 fixedly connected to the side of the vertical plate 102, a gas tank 114 mounted on the side of the fastening clamp 113, a hose 115 fixedly connected to the top of the gas tank 114, a positioning hole 103 opened inside the vertical plate 102, a mounting plate 104 provided on the side of the vertical plate 102, and a positioning threaded rod 105 provided inside the mounting plate 104. The monitoring component 2 includes a housing 201, a welding head 202 fixedly connected to the side of the housing 201, a fitting groove 204 opened inside the housing 201, a monitoring body 203 installed inside the housing 201, and a gas supply valve provided at the top of the housing 201. Pipe 119, cleaning component 3 includes support plate 301, top of support plate 301 is equipped with telescopic rod 302, output end of telescopic rod 302 is fixedly connected to assembly block 303, bottom of assembly block 303 is fixedly connected to scraper 304, scraper 304 overlaps with mating groove 204, telescopic rod 302 controls scraper 304 at bottom of assembly block 303 to automatically clean dust adsorbed on the surface of transparent plate 305, so that transparent plate 305 can remain clear and transparent, avoiding dust blockage and manual cleaning, thus reducing the efficiency of welding monitoring work, and scraper 304 can overlap and block mating groove 204, so that dust can be prevented from entering the box 201 during welding process.

[0028] The top of the housing 201 is equipped with an air pump 116, and a hose 115 is fixedly connected to the air pump 116. The hose 115, the air supply pipe 119, and the welding head 202 are connected. The inside of the housing 201 is equipped with a transparent plate 305, and inside the transparent plate 305 are four screws 306. Several positioning holes 103 are opened, and four positioning threaded rods 105 are provided. The positioning threaded rods 105 pass through the mounting plate 104 and extend into the inside of the positioning holes 103. By connecting the positioning threaded rods 105 with the positioning holes 103 at different positions and cooperating with the fixing of the mounting plate 104, the welding monitoring mechanism can be stabilized and its position can be adjusted. This not only improves the monitoring flexibility of the robot welding monitoring mechanism, but also expands the monitoring range of the robot welding monitoring mechanism.

[0029] In this embodiment, reference is made to Figure 1 and Figure 4As shown, a crossbar 106 is fixedly connected to the side of the mounting plate 104, and a support rod 107 is fixedly connected to the top of the crossbar 106. There are two support rods 107. A pressure gauge 117 is fixedly connected to the top of the air supply pipe 119. A pneumatic regulating valve 118 is provided on the side of the air supply pipe 119, and the air supply pipe 119 passes through the pneumatic regulating valve 118. A bottom rod 108 is fixedly connected to the side of the vertical plate 102, and a bearing plate 109 is fixedly connected to the top of the bottom rod 108. A first moving wheel 110 is provided at the bottom of the bearing plate 109. A connecting rod 111 is provided inside the base plate 101, and a second moving wheel 112 is provided on the side of the connecting rod 111. There are two second moving wheels 112. The pneumatic regulating valve 118 has a large adjustment range and can meet the flow, pressure and temperature requirements under different working conditions. It has a simple structure, reliable operation, long service life, and is suitable for harsh environments and high temperature and high pressure conditions.

[0030] In this solution, a robotic welding monitoring device can be installed on different positioning holes 103 using a mounting plate 104 and fixed with a positioning threaded rod 105 to stabilize and adjust the position of the welding monitoring mechanism. Then, an air pump 116 draws gas from the air tank 114 and delivers it to the welding head 202 for use. When the transparent plate 305 is covered with dust, the scraper 304 at the bottom of the telescopic control block 303 of the telescopic rod 302 can be used to automatically clean the dust adsorbed on the surface of the transparent plate 305 so as not to affect the line of sight of the monitoring body 203 through the transparent plate 305 for welding monitoring.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A robotic welding monitoring device comprising a main body (1), characterised in that: The top of the main body (1) is fixedly connected with a monitoring assembly (2), and the inside of the monitoring assembly (2) is fixedly connected with a cleaning assembly (3). The main body (1) comprises a base plate (101), the top of the base plate (101) is fixedly connected with a vertical plate (102), the side of the vertical plate (102) is fixedly connected with a fastening hoop (113), the side of the fastening hoop (113) is provided with a gas tank (114), the top of the gas tank (114) is fixedly connected with a hose (115), the inside of the vertical plate (102) is provided with a positioning hole (103), the side of the vertical plate (102) is provided with a mounting plate (104), and the inside of the mounting plate (104) is provided with a positioning threaded rod (105). The monitoring assembly (2) comprises a box body (201), the side of the box body (201) is fixedly connected with a welding head (202), the inside of the box body (201) is provided with a fitting groove (204), and the inside of the box body (201) is provided with a monitoring body (203). The cleaning assembly (3) comprises a supporting plate (301), the top of the supporting plate (301) is provided with a telescopic rod (302), the output end of the telescopic rod (302) is fixedly connected with a combined block (303), the bottom of the combined block (303) is fixedly connected with a scraper (304), and the scraper (304) is coincided with the fitting groove (204).

2. The robotic welding monitoring device of claim 1, wherein: The top of the box body (201) is provided with an air pump (116), the hose (115) is fixedly connected with the air pump (116), and the hose (115), the gas conveying pipe (119) and the welding head (202) are communicated.

3. The robotic welding monitoring device of claim 1, wherein: The inside of the box body (201) is provided with a transparent plate (305), the inside of the transparent plate (305) is provided with a screw rod (306), and the screw rod (306) is provided with four.

4. The robotic welding monitoring device of claim 1, wherein: The positioning hole (103) is provided with a plurality of positioning holes, the positioning threaded rod (105) is provided with four, and the positioning threaded rod (105) penetrates through the mounting plate (104) and extends into the inside of the positioning hole (103).

5. The robotic welding monitoring device of claim 1, wherein: The side of the mounting plate (104) is fixedly connected with a horizontal rod (106), the top of the horizontal rod (106) is fixedly connected with a supporting rod (107), and the supporting rod (107) is provided with two.

6. The robotic welding monitoring device of claim 1, wherein: The top of the gas conveying pipe (119) is fixedly connected with an air pressure gauge (117), the side of the gas conveying pipe (119) is provided with a pneumatic regulating valve (118), and the gas conveying pipe (119) penetrates through the pneumatic regulating valve (118).

7. The robotic welding monitoring device of claim 1, wherein: The side of the vertical plate (102) is fixedly connected with a bottom rod (108), the top of the bottom rod (108) is fixedly connected with a bearing plate (109), and the bottom of the bearing plate (109) is provided with a first moving wheel (110).

8. The robotic welding monitoring device of claim 1, wherein: The inside of the base plate (101) is provided with a connecting rod (111), the side of the connecting rod (111) is provided with a second moving wheel (112), and the second moving wheel (112) is provided with two.