SMC new material production device based on vacuum technology

Abstract

The utility model relates to the technical field of SMC (Sheet Molding Compound) product production devices, in particular to an SMC new material production device based on a vacuum technology, which comprises an equipment seat as well as a front conveying belt and a rear conveying belt which are arranged at the front end and the rear end of the equipment seat, the equipment seat comprises a seat plate and a support frame, and the support frame is arranged on the upper end surface of the seat plate; the supporting frame is fixedly connected with the seat plate, a positioning seat is further fixedly installed on the upper end face of the seat plate, a swing rod frame is further installed on the positioning seat, and the swing rod frame is rotationally connected with the positioning seat. By designing the equipment base, the positioning base, the swing rod frame, the angle motor, the disc-shaped frame, the adsorption assembly, the vacuum pump and the drying assembly, efficient adsorption transfer and uniform drying of SMC new materials are achieved through cooperation of all the components in the using process, the stability and firmness of material adsorption are improved through the vacuum adsorption technology, and the service life of the SMC new materials is prolonged. And the materials are prevented from falling off and being damaged in the transferring process.

Description

Technical Field

[0001] This utility model relates to the technical field of SMC product manufacturing equipment, and in particular to a new SMC material manufacturing equipment based on vacuum technology. Background Technology

[0002] SMC (sheet molding compound) is an intermediate material used to manufacture high-performance composite parts. It is typically composed of unsaturated polyester resin, fillers, initiators, thickeners, release agents, pigments, and chopped glass fibers. These components are mixed into a paste, which is then covered with polyethylene film on both sides to form a sheet structure. Appropriate drying equipment is required during the production process to dry it.

[0003] Regarding the aforementioned technologies, it has been found that existing SMC product manufacturing processes involve placing the product on a conveyor belt and then passing it through a dryer for drying. However, this method is prone to obstruction by the conveyor belt, often resulting in only the upper surface being heated and dried. This is not only inefficient but also prone to uneven heating. Utility Model Content

[0004] This invention solves the problems in related technologies and proposes a new SMC material production device based on vacuum technology.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] A vacuum-based SMC material production apparatus includes an equipment base and front and rear conveyor belts disposed at the front and rear ends of the equipment base. The equipment base includes a base plate and a support frame. The support frame is mounted on the upper surface of the base plate and is fixedly connected to the base plate. A positioning seat is also fixedly mounted on the upper surface of the base plate. A swing arm frame is also mounted on the positioning seat and is rotatably connected to the positioning seat. An angle motor that drives the swing arm frame to rotate is also fixedly mounted on the upper surface of the base plate. A disc-shaped frame is fixedly mounted on the outer end of the swing arm frame. An adsorption component is fixedly mounted on the disc-shaped frame. A vacuum pump connected to the adsorption component is fixedly mounted on the positioning seat. A drying component is fixedly mounted on the upper surface of the support frame.

[0007] As a preferred embodiment, the positioning seat includes a seat shell and a support frame. The support frame is vertically fixed to the upper end face of the seat plate, and the seat shell is installed on the upper end face of the support frame. The seat shell and the support frame are integrally formed.

[0008] As a preferred embodiment, the swing arm frame includes a housing and a horizontal plate. The housing is rotatably mounted in the seat housing, and the horizontal plate is mounted on the head of the housing and is fixedly connected to the housing.

[0009] As a preferred embodiment, the adsorption assembly includes a seat frame and a suction cup assembly, wherein the suction cup assembly is evenly installed in the seat frame along the circumferential direction and is fixedly connected to the seat frame.

[0010] As a preferred embodiment, the seat frame includes an outer frame ring and an inner frame for mounting the suction cup assembly. The inner frame is evenly mounted on the inner side of the outer frame ring along the circumferential direction, and the inner frame and the outer frame ring are integrally formed.

[0011] As a preferred embodiment, the suction cup assembly includes a vertical tube and a flexible suction cup, wherein the vertical tube is fixedly installed on the inner frame and the flexible suction cup is fixedly installed at the lower end of the vertical tube.

[0012] As a preferred embodiment, the drying assembly includes a concave outer frame, an upper heating plate, and a lower heating plate. The concave outer frame is fixedly installed on the upper end face of the support frame, and the upper heating plate and the lower heating plate are symmetrically installed on the upper and lower sides of the inner side of the concave outer frame.

[0013] Compared with existing technologies, the beneficial effects of this utility model are as follows: This application, through the design of an equipment base, positioning base, swing arm frame, angle motor, disc frame, adsorption component, vacuum pump, and drying component, achieves efficient adsorption, transfer, and uniform drying of SMC new materials through the coordinated cooperation of each component during use. The use of vacuum adsorption technology improves the stability and firmness of material adsorption, preventing material from falling or being damaged during transfer. Simultaneously, the rotating design of the swing arm frame allows for flexible movement of the adsorption component, improving the flexibility and efficiency of the production process. The symmetrical heating method of the drying component ensures the uniformity of material drying, improves the production quality of SMC new materials, and meets the needs of industrial production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 yes Figure 1 The diagram shows a perspective view of the device without the front and rear conveyor belts installed.

[0016] Figure 3 yes Figure 2 A front view of the device shown;

[0017] Figure 4 This is a perspective view of the adsorption component in an embodiment of this utility model;

[0018] Figure 5 yes Figure 4 Front view of the device shown.

[0019] In the diagram: 1. Equipment base; 101. Front conveyor belt; 102. Rear conveyor belt; 11. Seat plate; 12. Support frame; 2. Positioning seat; 21. Seat shell; 22. Support frame; 3. Swing rod frame; 31. Housing part; 32. Horizontal plate; 4. Angle motor; 5. Disc frame; 6. Adsorption assembly; 61. Seat frame; 611. Outer frame ring; 612. Inner frame; 62. Suction cup assembly; 621. Vertical tube part; 622. Flexible suction cup; 7. Vacuum pump; 8. Drying assembly; 81. Concave outer frame; 82. Upper heating plate; 83. Lower heating plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0022] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0023] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0024] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0025] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0026] Reference Figure 1 , Figure 2 and Figure 3As shown, a vacuum-based SMC new material production device includes an equipment base 1 and a front conveyor belt 101 and a rear conveyor belt 102 disposed at the front and rear ends of the equipment base 1. The equipment base 1 includes a base plate 11 and a support frame 12. The support frame 12 is installed on the upper surface of the base plate 11 and is fixedly connected to the base plate 11. A positioning seat 2 is also fixedly installed on the upper surface of the base plate 11. A swing arm frame 3 is also installed on the positioning seat 2. The swing arm frame 3 is rotatably connected to the positioning seat 2. An angle motor 4 that drives the swing arm frame 3 to rotate is also fixedly installed on the upper surface of the base plate 11. A disc frame 5 is fixedly installed on the outer end of the swing arm frame 3. An adsorption component 6 is fixedly installed on the disc frame 5. A vacuum pump 7 connected to the adsorption component 6 is fixedly installed on the positioning seat 2. A drying component 8 is fixedly installed on the upper surface of the support frame 12. By setting up a front conveyor belt 101 and a rear conveyor belt 102, the transport of new SMC materials is facilitated. During use, the front conveyor belt 101 transports the SMC product to be heated to a designated position, and after heating, the SMC product is moved to the rear conveyor belt 102, achieving continuous production. The equipment base 1 is designed with a seat plate 11 and a support frame 12 working together. During use, the support frame 12 stably supports the drying assembly 8. Simultaneously, the angle motor 4 drives the swing arm frame 3 to rotate, moving the adsorption assembly 6 to different positions, facilitating the transfer of adsorbed SMC products between the front conveyor belt 101, the drying assembly 8, and the rear conveyor belt 102. A vacuum pump 7 is connected to the adsorption assembly 6, utilizing vacuum technology to adsorb the new SMC material, improving adsorption stability. The drying assembly 8 dries the adsorbed and transferred material, ensuring production quality.

[0027] Reference Figure 2 and Figure 3 As shown, the positioning seat 2 includes a seat housing 21 and a support frame 22. The support frame 22 is vertically fixed to the upper end face of the seat plate 11, and the seat housing 21 is installed on the upper end face of the support frame 22. The seat housing 21 and the support frame 22 are integrally formed. The integrally formed seat housing 21 and support frame 22 of the positioning seat 2 provide a stable structure, which can provide reliable support and positioning for the swing arm frame 3 and ensure the stability of the swing arm frame 3's rotation.

[0028] Reference Figure 2 and Figure 3 As shown, the swing arm frame 3 includes a housing part 31 and a horizontal plate 32. The housing part 31 is rotatably mounted in the base housing 21, and the horizontal plate 32 is mounted on the head of the housing part 31 and is fixedly connected to the housing part 31. This structural design allows the swing arm frame 3 to rotate flexibly and accurately move the adsorption assembly 6 to the desired position.

[0029] Reference Figure 4 and Figure 5 As shown, the adsorption assembly 6 includes a frame 61 and a suction cup assembly 62. The suction cup assembly 62 is evenly installed in the frame 61 along the circumferential direction and is fixedly connected to the frame 61. By designing the adsorption assembly 6 into a structure where the frame 61 and the suction cup assembly 62 cooperate, the suction cup assembly 62 is evenly installed in the frame 61 along the circumferential direction during use, enabling multi-point adsorption of the SMC new material, improving the firmness and uniformity of adsorption, and preventing the material from falling off during transfer. The frame 61 includes an outer frame ring 611 and an inner frame 612 for mounting the suction cup assembly 62. The inner frame 612 is evenly installed on the inner side of the outer frame ring 611 along the circumferential direction, and is integrally formed with the outer frame ring 611. The integrally formed outer frame ring 611 and inner frame 612 of the frame 61 provide high structural strength, providing a stable mounting base for the suction cup assembly 62 and ensuring the overall stability of the adsorption assembly 6. The suction cup assembly 62 includes a vertical tube 621 and a flexible suction cup 622. The vertical tube 621 is fixedly mounted on the inner frame 612, and the flexible suction cup 622 is fixedly mounted on the lower end of the vertical tube 621. The flexible suction cup 622 of the suction cup assembly 62 can better adhere to the surface of the SMC new material, enhance the adsorption effect, and at the same time avoid damage to the material surface.

[0030] Reference Figure 3 As shown, the drying assembly 8 includes a concave outer frame 81, an upper heating plate 82, and a lower heating plate 83. The concave outer frame 81 is fixedly installed on the upper end face of the support frame 12. The upper heating plate 82 and the lower heating plate 83 are symmetrically installed on the upper and lower sides of the inner side of the concave outer frame 81. The symmetrical installation of the upper heating plate 82 and the lower heating plate 83 on the upper and lower sides of the inner side of the concave outer frame 81 in the drying assembly 8 enables simultaneous heating of the SMC new material from both the top and bottom, achieving uniform drying and improving drying efficiency and quality.

[0031] In this embodiment, during actual use, the new SMC material is conveyed to the adsorption assembly 6 via the rear conveyor belt 102. The vacuum pump 7 is activated, causing the flexible suction cups 622 of the adsorption assembly 6 to generate a vacuum adsorption force, thus adsorbing the new SMC material. The angle motor 4 is activated, driving the swing arm frame 3 to rotate, moving the adsorption assembly 6 with the adsorbed SMC material into the drying assembly 8. The upper heating plate 82 and lower heating plate 83 of the drying assembly 8 are activated, simultaneously heating and drying the new SMC material from both above and below. After drying, the angle motor 4 drives the swing arm frame 3 to rotate again, moving the adsorption assembly 6 above the front conveyor belt 101. The vacuum pump 7 is then turned off, allowing the new SMC material to fall onto the rear conveyor belt 102 and be conveyed out by it. This achieves efficient adsorption and transfer of the new SMC material and uniform drying, improving production quality and efficiency.

[0032] The above are preferred embodiments of this utility model. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.

Claims

1. A SMC new material production device based on vacuum technology, comprising a device seat (1) and a front conveying belt (101) and a rear conveying belt (102) arranged at the front and rear ends of the device seat (1), characterized in that: The device seat (1) includes a seat plate (11) and a support frame (12), the support frame (12) is installed on the upper end surface of the seat plate (11), and the support frame (12) is fixedly connected with the seat plate (11), the upper end surface of the seat plate (11) is also fixedly installed with a positioning seat (2), the positioning seat (2) is also installed with a swing lever frame (3), the swing lever frame (3) is rotatably connected with the positioning seat (2), and the upper end surface of the seat plate (11) is also fixedly installed with an angle motor (4) for driving the swing lever frame (3) to rotate, the outer end of the swing lever frame (3) is fixedly installed with a disc-shaped frame (5), the disc-shaped frame (5) is fixedly installed with a suction assembly (6), the positioning seat (2) is fixedly installed with a vacuum pump (7) connected with the suction assembly (6), and the upper end surface of the support frame (12) is fixedly installed with a drying assembly (8).

2. The SMC new material production device based on vacuum technology according to claim 1, characterized in that: The positioning seat (2) includes a seat shell (21) and a foot frame (22), the foot frame (22) is vertically fixed on the upper end surface of the seat plate (11), and the seat shell (21) is installed on the upper end surface of the foot frame (22) and is integrally formed with the foot frame (22).

3. The SMC new material production device based on vacuum technology according to claim 2, characterized in that: The swing lever frame (3) includes a sleeve shell part (31) and a horizontal plate (32), the sleeve shell part (31) is rotatably installed in the seat shell (21), and the horizontal plate (32) is installed at the head of the sleeve shell part (31) and is fixedly connected with the sleeve shell part (31).

4. The SMC new material production device based on vacuum technology according to claim 3, characterized in that: The suction assembly (6) includes a seat frame (61) and a suction disc group (62), the suction disc group (62) is uniformly installed in the seat frame (61) in the circumferential direction and is fixedly connected with the seat frame (61).

5. The SMC new material production device based on vacuum technology according to claim 4, characterized in that: The seat frame (61) includes an outer frame ring (611) and an inner frame (612) for installing the suction disc group (62), the inner frame (612) is uniformly installed on the inner side surface of the outer frame ring (611) in the circumferential direction and is integrally formed with the outer frame ring (611).

6. The SMC new material production device based on vacuum technology according to claim 5, characterized in that: The suction disc group (62) includes a vertical pipe part (621) and a flexible suction disc (622), the vertical pipe part (621) is fixedly installed on the inner frame (612), and the flexible suction disc (622) is fixedly installed at the lower end of the vertical pipe part (621).

7. The SMC new material production device based on vacuum technology according to claim 6, characterized in that: The drying assembly (8) includes a concave outer frame (81), an upper heating plate (82) and a lower heating plate (83), the concave outer frame (81) is fixedly installed on the upper end surface of the support frame (12), and the upper heating plate (82) and the lower heating plate (83) are symmetrically installed on the upper and lower sides of the inner side surface of the concave outer frame (81).

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