Phosphorus-containing phenolic aldehyde synthesis equipment

By using adjustable pore size filter components in phenolic resin synthesis equipment, the problem of screen clogging was solved, enabling rapid filtration and efficient production.

CN223971947UActive Publication Date: 2026-03-06YANGZHOU TECHIA MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520650290.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-06
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

In existing technologies, the screen is fixedly mounted on the grinding cylinder, which causes the phenolic resin raw material to easily become clogged during the initial filtration, affecting the filtration efficiency.

Method used

The filter assembly employs an adjustable pore size, including a guide plate, an elastic element, and a filter plate. The elastic element causes the filter plate to vibrate, accelerating filtration, and the filter pore size is adjusted by a limiting structure to prevent clogging.

Benefits of technology

It achieves rapid filtration, avoids filter clogging, improves filtration efficiency, and meets the needs of continuous production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223971947U_ABST
    Figure CN223971947U_ABST
Patent Text Reader

Abstract

The utility model discloses phosphorus-containing phenolic aldehyde synthesis equipment, which relates to the technical field of phenolic aldehyde resin synthesis and comprises a base, a support is fixedly arranged on the base, a grinding cylinder is rotatably arranged on the support, a plurality of grinding balls are arranged in the grinding cylinder, a second motor is fixedly arranged on one side of the base, and the second motor is arranged on the other side of the base. A second motor is fixedly arranged on one side of the support, a reaction kettle is fixedly arranged on the other side of the support, an output shaft of the second motor is fixedly connected with the grinding cylinder, a material guiding pipe is fixedly arranged between the reaction kettle and the grinding cylinder, a discharging port is fixedly formed in the grinding cylinder, and a collecting box and a filtering assembly are arranged in the support. The filter assembly comprises a guide plate, a pair of elastic parts and a filter plate, the guide plate and the elastic parts are fixedly connected with the support, one end of each elastic part is fixedly connected with the guide plate, and the other end of each elastic part is fixedly connected with the filter plate. The filtering efficiency is influenced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of phenolic resin synthesis technology, specifically a phosphorus-containing phenolic resin synthesis device. Background Technology

[0002] Phenolic resin is a synthetic plastic, a colorless or yellowish-brown transparent solid. Phosphorus-containing phenolic resin is produced by adding phosphorus compounds during the processing of phenolic resin to introduce phosphorus elements, thereby increasing its flame retardant properties. It is suitable for use in electronics, electrical appliances, wires and cables, and other fields.

[0003] Chinese utility model patent CN219003245U discloses a phenolic resin processing device: It includes a base, with fixed plates mounted at both ends of the top of the base. A placement frame and control panel are mounted on the outer top of one fixed plate, with a first motor installed inside the placement frame. A fixed frame is mounted on the top of the other fixed plate, with a stirring device installed inside the fixed frame. A grinding device is located on the top of the base. Through the grinding device and stirring device, the raw materials for phenolic resin manufacturing are continuously fed after mixing. During grinding, the rotation of the grinding cylinder further mixes the materials, and the machine can be discharged without stopping, thus meeting the requirements of continuous production. Furthermore, the particle size of the discharged mixture meets the process requirements through the action of a sieve.

[0004] However, existing technologies still have shortcomings:

[0005] The screen of the above device is fixed on the first grinding cylinder by the first mounting ring. When the synthetic phenolic resin raw material is initially filtered, it is easy to cause blockage of the screen and affect the filtration efficiency. Utility Model Content

[0006] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a phosphorus-containing phenolic resin synthesis device, which solves the problem in the prior art where the screen is fixedly set on the grinding cylinder, easily causing clogging of the screen and affecting filtration efficiency during the initial filtration of the synthesized phenolic resin raw material.

[0007] To achieve the above objectives, this utility model proposes a phosphorus-containing phenolic resin synthesis device, comprising a base, a support fixedly mounted on the base, a grinding cylinder rotatably mounted on the support, a plurality of grinding balls disposed inside the grinding cylinder, a second motor fixedly mounted on one side of the base, and a reaction vessel fixedly mounted on the other side, the output shaft of the second motor being fixedly connected to the grinding cylinder, a guide pipe fixedly mounted between the reaction vessel and the grinding cylinder, a discharge port fixedly mounted on the grinding cylinder, and a collection box and a filter assembly disposed inside the support; the filter assembly comprises a guide plate, an elastic element, and a filter plate, a pair of guide plates and elastic elements being fixedly connected to the support, one end of the elastic element being fixedly connected to the guide plate, and the other end being fixedly connected to the filter plate, the pore size of the filter plate being adjustable.

[0008] As a further embodiment of this utility model: a limiting frame is fixedly provided on the base, and the reaction vessel is fixedly disposed in the limiting frame.

[0009] As a further embodiment of this utility model: a first motor is fixedly installed on the reactor, and a stirring shaft is installed inside the reactor, with the output shaft of the first motor fixedly connected to the stirring shaft.

[0010] As a further embodiment of this invention, a feed inlet is fixedly provided on the reactor.

[0011] As a further embodiment of this utility model: a bearing is fixedly provided at one end of the grinding cylinder near the guide tube, the guide tube is fixedly connected to the inner ring of the bearing, and the grinding cylinder is fixedly connected to the outer ring of the bearing.

[0012] As a further embodiment of this utility model: an electric push rod is fixedly installed on the grinding cylinder, the output shaft of the electric push rod is fixedly connected to a cover plate, and a retaining groove matching the cover plate is opened on the discharge port.

[0013] As a further embodiment of this utility model: the filter assembly is fixedly installed inside the bracket, and the collection box is placed below the filter assembly.

[0014] As a further embodiment of this utility model: the filter plate includes a first filter plate and a second filter plate, both the first filter plate and the second filter plate are provided with filter holes, the elastic element is fixedly connected to the first filter plate, and the second filter plate is slidably disposed inside the first filter plate.

[0015] As a further embodiment of this utility model: a connecting rod is fixedly installed on the side of the second filter plate, and a locking block is fixedly installed at the end of the connecting rod. A through groove is opened on the side of the first filter plate, and a plurality of locking slots are opened on the through groove. The locking slots match the locking block, and the connecting rod is slidably disposed in the through groove.

[0016] As a further embodiment of this utility model, a cover is rotatably mounted on the bracket.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. By setting up a filter assembly, the mixture in the grinding cylinder falls into the filter assembly through the discharge port. The first filter plate and the second filter plate vibrate under the elastic action of the elastic element, which accelerates the filtration of the mixture and can avoid clogging of the filter plates to a certain extent.

[0019] 2. By setting a first filter plate and a second filter plate, and setting a limiting structure between the first filter plate and the second filter plate, pulling the block until the block disengages from the slot, and pulling the connecting rod along the through groove, the second filter plate can be slid within the first filter plate, thereby adjusting the aperture of the superimposed first and second filter plates, and thus adjusting the size of the filter plate pores. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of this utility model after removing the cover;

[0022] Figure 3 This is a schematic diagram of the structure of the filter assembly of this utility model;

[0023] Figure 4 This is a cross-sectional view of the filter assembly of this utility model.

[0024] In the diagram: 1. Base; 2. Support; 3. Cover; 4. Second motor; 5. Grinding cylinder; 6. Electric push rod; 7. Discharge port; 8. Cover plate; 9. Bearing; 10. Feed guide pipe; 11. Reactor; 12. First motor; 13. Inlet; 14. Limiting frame; 15. Collection box; 16. Filter assembly; 17. Guide plate; 18. Elastic element; 19. Through groove; 20. Slot; 21. Locking block; 22. Connecting rod; 23. First filter plate; 24. Second filter plate. Detailed Implementation

[0025] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] like Figure 1-4As shown, a phosphorus-containing phenolic resin synthesis device includes a base 1, a support 2 fixedly mounted on the base 1, a grinding cylinder 5 rotatably mounted on the support 2, and multiple grinding balls disposed inside the grinding cylinder 5. A second motor 4 is fixedly mounted on one side of the base 1, and a reaction vessel 11 is fixedly mounted on the other side. The output shaft of the second motor 4 is fixedly connected to the grinding cylinder 5. A limit frame 14 is fixedly mounted on the base 1, and the reaction vessel 11 is fixedly mounted in the limit frame 14. A first motor 12 is fixedly mounted on the reaction vessel 11, and a stirring shaft is disposed inside the reaction vessel 11. The output shaft of the first motor 12 is fixedly connected to the stirring shaft. A feed inlet 13 is fixedly mounted on the reaction vessel 11. The raw materials required for synthesizing phosphorus-containing phenolic resin are added through the feed inlet 13. The first motor 12 is started to drive the stirring shaft to stir and process the raw materials. The reaction vessel 11 and the grinding cylinder... A feed pipe 10 is fixedly installed between the grinding cylinder 5 and the reactor 11. A valve is installed at the connection between the feed pipe 10 and the reactor 11. A bearing 9 is fixedly installed at one end of the grinding cylinder 5 near the feed pipe 10. The feed pipe 10 is fixedly connected to the inner ring of the bearing 9, and the grinding cylinder 5 is fixedly connected to the outer ring of the bearing 9. The purpose of the above is to start the second motor 4 and drive the grinding cylinder 5 to rotate, so as to grind the grinding stones in the grinding cylinder 5 on the mixture entering the grinding cylinder 5 from the reactor 11, without affecting the transmission of the feed pipe 10. A discharge port 7 is fixedly installed on the grinding cylinder 5. An electric push rod 6 is fixedly installed on the grinding cylinder 5. The output shaft of the electric push rod 6 is fixedly connected to a cover plate 8. A baffle groove matching the cover plate 8 is opened on the discharge port 7. When the electric push rod 6 is started, the electric push rod 6 pushes the cover plate 8 to move, so as to facilitate the closure of the cover plate 8 and the discharge port 7.

[0027] In one embodiment of this invention, a collection box 15 and a filter assembly 16 are provided inside the support 2. The filter assembly 16 is fixedly installed inside the support 2, and the collection box 15 is placed below the filter assembly 16. A cover 3 is rotatably installed on the support 2, which provides some protection for the collection box 15 and the filter assembly 16. The filter assembly 16 includes a guide plate 17, an elastic element 18, and a filter plate. A pair of guide plates 17 and elastic elements 18 are provided and fixedly connected to the support 2. One end of the elastic element 18 is fixedly connected to the guide plate 17, and the other end is fixedly connected to the filter plate. The aperture of the filter plate is adjustable. Specifically, the filter plate includes a first filter plate 23 and a second filter plate 24. Both the first filter plate 23 and the second filter plate 24 have filter holes. The elastic element 18 is fixedly connected to the first filter plate 23. The second filter plate 24 is slidably installed inside the first filter plate 23. A connecting rod 22 is fixedly installed on the side of the second filter plate 24, and a locking block 21 is fixedly installed at the end of the connecting rod 22. A through groove 19 is provided on the side of the filter plate 23, and several slots 20 are provided on the through groove 19. The slots 20 match the locking blocks 21. The connecting rod 22 is slidably disposed in the through groove 19. Pulling the locking blocks 21 until the locking blocks 21 disengage from the slots 20 and pulling the connecting rod 22 along the through groove 19 can drive the second filter plate 24 to slide within the first filter plate 23, thereby realizing the adjustment of the pore size of the first filter plate 23 and the second filter plate 24 stacked together. After the adjustment is completed, push the locking blocks 21 to the slots. With 20 locking mechanisms, the aperture can be restricted. After processing in the grinding cylinder 5, the discharge port 7 is adjusted to be directly above the filter assembly 16 by the second motor 4. Then, the electric push rod 6 is activated to drive the cover plate 8 to detach from the discharge port 7. The mixture in the grinding cylinder 5 falls into the filter assembly 16 through the discharge port 7. The first filter plate 23 and the second filter plate 24 vibrate under the elastic action of the elastic element 18, accelerating the filtration of the mixture. The filtered mixture falls into the collection box 15 for collection.

[0028] Working principle:

[0029] First, adjust the size of the filter plate pores as needed. Pull the locking block 21 until it disengages from the slot 20. Pull the connecting rod 22 along the through groove 19 to slide the second filter plate 24 within the first filter plate 23, thus adjusting the pore size of the stacked first filter plate 23 and second filter plate 24. After adjustment, push the locking block 21 until it engages with the slot 20 to limit the pore size. Then, add the phenols, catalyst, and phosphate ester required for synthesizing phosphorus-containing phenolic resin into the reactor 11 in proportion. Start the first motor 12 to drive the stirring shaft to stir the raw materials. The processed mixture is then conveyed through the feed pipe 1. The material enters the grinding cylinder 5, and then the second motor 4 is started to drive the grinding cylinder 5 to rotate, so that the grinding stones in the grinding cylinder 5 grind the mixture that enters from the reactor 11 into the grinding cylinder 5. After the processing in the grinding cylinder 5 is completed, the discharge port 7 is adjusted to be directly above the filter assembly 16 by the second motor 4. Then the electric push rod 6 is started to drive the cover plate 8 to separate from the discharge port 7. The mixture in the grinding cylinder 5 falls into the filter assembly 16 through the discharge port 7. The first filter plate 23 and the second filter plate 24 vibrate under the elastic action of the elastic element 18, which accelerates the filtration of the mixture. The filtered mixture falls into the collection box 15 for collection.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A phosphorus-containing phenolic aldehyde synthesis apparatus characterized by comprising: The utility model provides a kind of reaction kettle, including base (1), the support (2) is fixedly arranged on the base (1), the grinding cylinder (5) is rotatably arranged on the support (2), a plurality of grinding balls are arranged in the grinding cylinder (5), the second motor (4) is fixedly arranged on the one side of base (1), reaction kettle (11) is fixedly arranged on the other side, the output shaft of the second motor (4) is fixedly connected with the grinding cylinder (5), the material guide pipe (10) is fixedly arranged between the reaction kettle (11) and the grinding cylinder (5), the discharge gate (7) is fixedly arranged on the grinding cylinder (5), the collecting box (15), the filter assembly (16) are arranged in the support (2);The filter assembly (16) includes baffle (17), elastic member (18) and filter plate, the baffle (17), elastic member (18) are provided with a pair, and are fixedly connected with the support (2), one end of the elastic member (18) is fixedly connected with the baffle (17), and the other end is fixedly connected with filter plate, and the aperture of the filter plate is adjustable.

2. A phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, characterized in that, The limiting frame (14) is fixedly arranged on the base (1), and the reaction kettle (11) is fixedly arranged in the limiting frame (14).

3. A phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, characterized in that, The first motor (12) is fixedly arranged on the reaction kettle (11), and the stirring shaft is arranged in the reaction kettle (11), and the output shaft of the first motor (12) is fixedly connected with the stirring shaft.

4. A phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 3, wherein The feeding port (13) is fixedly arranged on the reaction kettle (11).

5. The phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, wherein The bearing (9) is fixedly arranged on one end of the grinding cylinder (5) close to the material guide pipe (10), the inner ring of the material guide pipe (10) is fixedly connected with the bearing (9), and the outer ring of the grinding cylinder (5) is fixedly connected with the bearing (9).

6. A phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, wherein The electric push rod (6) is fixedly arranged on the grinding cylinder (5), the output shaft of the electric push rod (6) is fixedly connected with the cover plate (8), and the blocking groove matched with the cover plate (8) is formed in the discharge gate (7).

7. The phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, wherein The filter assembly (16) is fixedly arranged in the support (2), and the collecting box (15) is placed below the filter assembly (16).

8. The phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, wherein The filter plate includes the first filter plate (23) and the second filter plate (24), the filter holes are formed in the first filter plate (23) and the second filter plate (24), the elastic member (18) is fixedly connected with the first filter plate (23), and the second filter plate (24) is slidably arranged in the first filter plate (23).

9. A phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 8, wherein The connecting rod (22) is fixedly installed on the side edge of the second filter plate (24), the end of the connecting rod (22) is fixedly installed with the clamping block (21), the through slot (19) is formed in the side edge of the first filter plate (23), a plurality of clamping grooves (20) are formed in the through slot (19), the clamping grooves (20) are matched with the clamping block (21), and the connecting rod (22) is slidably arranged in the through slot (19).

10. The phosphorus-containing phenol-formaldehyde synthesis apparatus according to claim 1, wherein The cover body (3) is rotatably arranged on the support (2).

Citation Information

Patent Citations

  • Phenolic resin processing device

    CN219003245U