Crushing device for plastic particle processing

By employing two synchronously rotating vertical rotating rods and multiple crushing blades in the plastic crushing device, the problems of low crushing efficiency and uneven particle size in high-hardness or high-toughness plastics are solved, achieving efficient and uniform crushing results.

CN223971948UActive Publication Date: 2026-03-06JIANGYIN ZHUONENG PLASTICS CO LTD
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Patent Information

Application Number
CN202520678193.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-06
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Existing plastic crushing equipment has low crushing efficiency, serious material accumulation, and uneven particle size after crushing when processing high-hardness or high-toughness plastics, which affects the quality of subsequent processing.

Method used

Design a crushing device for processing plastic granules, which adopts two vertical rotating rods that can rotate synchronously, with multiple crushing blades fixed on each rotating rod. Efficient crushing is achieved through multiple shearing operations. The distance between the two crushing blades is adjustable to ensure uniform crushing.

Benefits of technology

It significantly improves crushing efficiency, and is especially suitable for high-hardness or high-toughness plastics, ensuring the uniformity of crushed particles to meet subsequent processing requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushing device for plastic particle processing, which belongs to the technical field of plastic particles and comprises a first crushing box, a feed opening is fixed at the top of the first crushing box, a second crushing box is fixed at the bottom of the first crushing box, a first U-shaped frame is fixed at the bottom of the second crushing box, and a second U-shaped frame is fixed at the bottom of the second crushing box. A second U-shaped frame is fixed to the bottom of the first U-shaped frame, first vertical rotating rods are rotationally connected to the two ends of the interior of the first crushing box correspondingly, and the two first vertical rotating rods capable of synchronously rotating are arranged, so that the multiple first crushing cutters can rotate, materials can be sheared multiple times at the same time, and the crushing efficiency is remarkably improved; the problem that materials remain at the bottom of a traditional device can be effectively solved through the two second smashing cutters rotating oppositely, it is ensured that the materials are fully smashed, and the distance between the two second smashing cutters can be adjusted according to the characteristics of the materials.
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Description

Technical Field

[0001] This utility model belongs to the field of plastic pellet technology, and specifically relates to a crushing device for processing plastic pellets. Background Technology

[0002] In the field of plastic pellet processing, crushing equipment is a key piece of equipment used to crush large pieces of plastic material into small pellets suitable for subsequent processing. Existing plastic crushing equipment usually includes a rotary cutter and a fixed blade, and crushes the plastic material through the shearing action between the rotary cutter and the fixed blade.

[0003] Traditional single-blade structures are prone to material accumulation during crushing, resulting in low crushing efficiency, especially when processing high-hardness or high-toughness plastics, where the crushing effect is unsatisfactory. Because the gap between the cutting blade and the fixed blade is fixed, the size of the crushed plastic particles is uneven, affecting the quality of subsequent processing. To address this, we have designed a crushing device for plastic particle processing to provide an alternative technical solution to the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this utility model is to provide a crushing device for processing plastic granules, so as to solve the problems in the use of the existing technology mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a crushing device for processing plastic granules, comprising a first crushing box, a feeding port fixed to the top of the first crushing box, a second crushing box fixed to the bottom of the first crushing box, a first U-shaped frame fixed to the bottom of the second crushing box, a second U-shaped frame fixed to the bottom of the first U-shaped frame, a first vertical rotating rod rotatably connected to both ends inside the first crushing box, a plurality of first crushing blades evenly distributed and fixed to the outer side of the first vertical rotating rod, a second vertical rotating rod rotatably connected to the inside of the second crushing box, a third vertical rotating rod rotatably connected to the inside of the second vertical rotating rod, second crushing blades fixed to the outer side of the top of the second vertical rotating rod and the third vertical rotating rod, and a rotating mechanism for rotating the first vertical rotating rod, the second vertical rotating rod and the third vertical rotating rod being provided at the bottom of the second crushing box.

[0006] Preferably, the rotating mechanism includes a first drive motor, one end of the second U-shaped frame is bolted to the first drive motor, the output end of the first drive motor is fixed to a first bevel gear, the bottom of one end of the first bevel gear is meshed with a second bevel gear, the top of one end of the first bevel gear is meshed with a third bevel gear, a circular rotating tube is fixed inside the second bevel gear, the circular rotating tube passes through the interior of the second U-shaped frame and is rotatably connected to the second U-shaped frame via a bearing, a third vertical rotating rod passes through the interior of the circular rotating tube and is slidably connected to the circular rotating tube, the second vertical rotating rod passes through the interior of the third bevel gear and is fixedly connected to the third bevel gear, and a lifting mechanism for vertically raising and lowering the third vertical rotating rod is provided at the end of the second U-shaped frame away from the first drive motor.

[0007] Preferably, the rotating mechanism further includes a first gear, the first gear is disposed inside the first U-shaped frame, the second vertical rotating rod passes through the interior of the first gear and is fixedly connected to the first gear, the two ends of the first gear are meshed with second gears, the first vertical rotating rod passes through the interior of the second gear and is fixedly connected to the second gear, the first vertical rotating rod passes through the top of the first U-shaped frame and is rotatably connected to the first U-shaped frame through a bearing, and the first vertical rotating rod passes through the interior of the first crushing box and is rotatably connected to the first crushing box through a bearing.

[0008] Preferably, a plurality of vertical sliders are fixed on the outer side of the bottom of the third vertical rotating rod, and a vertical groove adapted to the vertical sliders is opened inside the circular rotating tube. The third vertical rotating rod and the circular rotating tube are slidably connected by the cooperation of the vertical sliders and the vertical grooves.

[0009] Preferably, the lifting mechanism includes a rectangular mounting plate, the top of which is fixedly connected to a first U-shaped frame. A second drive motor is bolted to the end of the rectangular mounting plate away from the second U-shaped frame. A rectangular rotating column is fixed to the output end of the second drive motor. A rectangular transmission column is rotatably connected to the end of the rectangular rotating column near the second U-shaped frame. A vertical sliding column is rotatably connected to the bottom of the rectangular transmission column via a pin. A rectangular limiting block is slidably connected to the outer side of the vertical sliding column. The rectangular limiting block is fixedly connected to the end of the vertical sliding column near the second U-shaped frame. A horizontal connecting plate is fixed to the bottom of the vertical sliding column. The bottom of the third vertical rotating rod is rotatably connected to the top of the horizontal connecting plate via a bearing.

[0010] Preferably, the rectangular limiting block has a rectangular through groove inside, and the vertical sliding column is located inside the rectangular through groove and is slidably connected to the rectangular limiting block through the rectangular through groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention features two synchronously rotating first vertical rotating rods, enabling multiple first crushing blades to rotate and simultaneously shear the material multiple times, significantly improving crushing efficiency. It is particularly suitable for processing high-hardness or high-toughness plastics. The two counter-rotating second crushing blades effectively solve the problem of material residue at the bottom of traditional devices, ensuring that the material is fully crushed and further improving overall crushing efficiency. The distance between the two second crushing blades can be adjusted according to the material characteristics, ensuring that different types or sizes of plastic materials can be crushed uniformly, avoiding the problem of inconsistent particle size. The rotation of the first and second crushing blades allows for multiple shearing processes during crushing, resulting in more uniform crushed particles that meet the quality requirements of subsequent processing. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the second U-shaped frame and the first drive motor of this utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the first gear and the second gear of this utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the first vertical rotating rod and the first crushing blade of this utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the second shredder of this utility model;

[0018] Figure 6 This is a schematic diagram of the structure of the first bevel gear and the second bevel gear of this utility model;

[0019] Figure 7 This is a schematic diagram of the rectangular mounting plate and the second drive motor of this utility model;

[0020] Figure 8 This is a schematic diagram of the structure of the second and third vertical rotating rods of this utility model.

[0021] In the diagram: 1. First crushing box; 2. Feed inlet; 3. Second crushing box; 4. First U-shaped frame; 5. Second U-shaped frame; 6. First drive motor; 7. Second drive motor; 8. First vertical rotating rod; 9. First crushing blade; 10. Second crushing blade; 11. First gear; 12. Second gear; 13. First bevel gear; 14. Second bevel gear; 15. Third bevel gear; 16. Second vertical rotating rod; 17. Third vertical rotating rod; 18. Rectangular mounting plate; 19. Rectangular rotating column; 20. Rectangular transmission column; 21. Vertical sliding column; 22. Rectangular limiting block; 23. Horizontal connecting plate; 24. Circular rotating tube. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figure 1-8 A crushing device for processing plastic granules includes a first crushing box 1, a feeding port 2 fixed to the top of the first crushing box 1, a second crushing box 3 fixed to the bottom of the first crushing box 1, a first U-shaped frame 4 fixed to the bottom of the second crushing box 3, a second U-shaped frame 5 fixed to the bottom of the first U-shaped frame 4, a first vertical rotating rod 8 rotatably connected to both ends inside the first crushing box 1, a plurality of first crushing blades 9 evenly distributed and fixed to the outer side of the first vertical rotating rod 8, a second vertical rotating rod 16 rotatably connected to the inside of the second crushing box 3, a third vertical rotating rod 17 rotatably connected to the inside of the second vertical rotating rod 16, a second crushing blade 10 fixed to the outer side of the top of the second vertical rotating rod 16 and the third vertical rotating rod 17, and a rotating mechanism for rotating the first vertical rotating rod 8, the second vertical rotating rod 16 and the third vertical rotating rod 17 is provided at the bottom of the second crushing box 3;

[0024] The rotating mechanism includes a first drive motor 6, a second U-shaped frame 5 with one end bolted to the first drive motor 6, a first bevel gear 13 fixed to the output end of the first drive motor 6, a second bevel gear 14 meshing with the bottom of one end of the first bevel gear 13, a third bevel gear 15 meshing with the top of one end of the first bevel gear 13, a circular rotating tube 24 fixed inside the second bevel gear 14, the circular rotating tube 24 passing through the interior of the second U-shaped frame 5 and rotatably connected to the second U-shaped frame 5 via a bearing, a third vertical rotating rod 17 passing through the interior of the circular rotating tube 24 and slidably connected to the circular rotating tube 24, a second vertical rotating rod 16 passing through the interior of the third bevel gear 15 and fixedly connected to the third bevel gear 15, and a lifting mechanism for vertically raising and lowering the third vertical rotating rod 17 is provided at the end of the second U-shaped frame 5 away from the first drive motor 6.

[0025] The rotating mechanism also includes a first gear 11, which is disposed inside the first U-shaped frame 4. A second vertical rotating rod 16 passes through the interior of the first gear 11 and is fixedly connected to the first gear 11. Both ends of the first gear 11 are meshed with second gears 12. A first vertical rotating rod 8 passes through the interior of the second gear 12 and is fixedly connected to the second gear 12. The first vertical rotating rod 8 passes through the top of the first U-shaped frame 4 and is rotatably connected to the first U-shaped frame 4 via a bearing. The first vertical rotating rod 8 passes through the interior of the first crushing box 1 and is rotatably connected to the first crushing box 1 via a bearing.

[0026] Multiple vertical sliders are fixed on the outer side of the bottom of the third vertical rotating rod 17. The inside of the circular rotating tube 24 is provided with a vertical groove that matches the vertical sliders. The third vertical rotating rod 17 and the circular rotating tube 24 are slidably connected by the cooperation of the vertical sliders and the vertical grooves. By setting the vertical sliders and the vertical grooves, the third vertical rotating rod 17 can slide vertically inside the circular rotating tube 24, thereby adjusting the distance between the top of the third vertical rotating rod 17 and the top of the second vertical rotating rod 16.

[0027] Here, the operation of the first drive motor 6 causes the first bevel gear 13 to rotate. The rotation of the first bevel gear 13 causes the second bevel gear 14 and the third bevel gear 15 to rotate, and the rotation directions of the second bevel gear 14 and the third bevel gear 15 are opposite. The rotation of the second bevel gear 14 causes the circular rotating tube 24 to rotate, and the rotation of the circular rotating tube 24 causes the third vertical rotating rod 17 to rotate. The rotation of the third bevel gear 15 causes the second vertical rotating rod 16 to rotate, and thus the second vertical rotating rod 16 and the third vertical rotating rod 17 can rotate, and the rotation directions of the second vertical rotating rod 16 and the third vertical rotating rod 17 are opposite, so that the two second crushing blades 10 can crush the plastic particles with opposite rotation.

[0028] The rotation of the second vertical rotating rod 16 causes the first gear 11 to rotate, the rotation of the first gear 11 causes the two second gears 12 to rotate, the rotation of the two second gears 12 causes the first vertical rotating rod 8 to rotate, and in turn causes the multiple first crushing blades 9 to rotate, so that the plastic particles can be crushed by the rotation of the multiple first crushing blades 9.

[0029] The lifting mechanism includes a rectangular mounting plate 18, the top of which is fixedly connected to the first U-shaped frame 4. A second drive motor 7 is bolted to the end of the rectangular mounting plate 18 away from the second U-shaped frame 5. A rectangular rotating column 19 is fixed to the output end of the second drive motor 7. A rectangular transmission column 20 is rotatably connected to the end of the rectangular rotating column 19 near the second U-shaped frame 5. A vertical sliding column 21 is rotatably connected to the bottom of the rectangular transmission column 20 through a pin. A rectangular limiting block 22 is slidably connected to the outside of the vertical sliding column 21. The rectangular limiting block 22 is fixedly connected to the end of the second U-shaped frame 5 near the second U-shaped frame 5. A horizontal connecting plate 23 is fixed to the bottom of the vertical sliding column 21. The bottom of the third vertical rotating rod 17 is rotatably connected to the top of the horizontal connecting plate 23 through a bearing.

[0030] The rectangular limiting block 22 has a rectangular through groove inside. The vertical sliding column 21 is located inside the rectangular through groove and is slidably connected to the rectangular limiting block 22 through the rectangular through groove. The rectangular through groove allows the vertical sliding column 21 to slide vertically inside the rectangular limiting block 22, thereby guiding the vertical lifting trajectory of the vertical sliding column 21.

[0031] Here, the operation of the second drive motor 7 enables the rectangular rotating column 19 to rotate. The rotation of the rectangular rotating column 19, through the rectangular transmission column 20, enables the vertical sliding column 21 to slide vertically inside the rectangular limiting block 22. The vertical sliding of the vertical sliding column 21, through the transverse connecting plate 23, enables the third vertical rotating rod 17 to slide vertically inside the circular rotating tube 24, thereby enabling the third vertical rotating rod 17 to slide vertically inside the second vertical rotating rod 16. This allows the distance between the top of the third vertical rotating rod 17 and the top of the second vertical rotating rod 16 to be adjusted, and thus the distance between the two second crushing blades 10 can be adjusted.

[0032] The device is equipped with two synchronously rotating first vertical rotating rods 8, which enable multiple first crushing blades 9 to rotate and simultaneously shear the material multiple times, significantly improving crushing efficiency. It is especially suitable for processing high-hardness or high-toughness plastics. Two counter-rotating second crushing blades 10 can effectively solve the problem of material residue at the bottom of traditional devices, ensuring that the material is fully crushed and further improving the overall crushing efficiency. The distance between the two second crushing blades 10 can be adjusted according to the material characteristics, ensuring that different types or sizes of plastic materials can be crushed uniformly, avoiding the problem of inconsistent particle size. The rotation of the first crushing blades 9 and the second crushing blades 10 allows the material to undergo multiple shearing processes during crushing, resulting in more uniform crushed particles that meet the quality requirements of subsequent processing.

[0033] Working principle: The operation of the first drive motor 6 causes the first bevel gear 13 to rotate. The rotation of the first bevel gear 13 causes the second bevel gear 14 and the third bevel gear 15 to rotate, and the rotation directions of the second bevel gear 14 and the third bevel gear 15 are opposite. The rotation of the second bevel gear 14 causes the circular rotating tube 24 to rotate, and the rotation of the circular rotating tube 24 causes the third vertical rotating rod 17 to rotate. The rotation of the third bevel gear 15 causes the second vertical rotating rod 16 to rotate, and thus the second vertical rotating rod 16 and the third vertical rotating rod 17 can rotate, and the rotation directions of the second vertical rotating rod 16 and the third vertical rotating rod 17 are opposite. This allows the two second crushing blades 10 to crush the plastic particles with opposite rotation.

[0034] The rotation of the second vertical rotating rod 16 causes the first gear 11 to rotate, the rotation of the first gear 11 causes the two second gears 12 to rotate, the rotation of the two second gears 12 causes the first vertical rotating rod 8 to rotate, and in turn causes the multiple first crushing blades 9 to rotate, so that the plastic particles can be crushed by the rotation of the multiple first crushing blades 9.

[0035] The operation of the second drive motor 7 enables the rectangular rotating column 19 to rotate. The rotation of the rectangular rotating column 19, through the rectangular transmission column 20, enables the vertical sliding column 21 to slide vertically inside the rectangular limiting block 22. The vertical sliding of the vertical sliding column 21, through the horizontal connecting plate 23, enables the third vertical rotating rod 17 to slide vertically inside the circular rotating tube 24, thereby enabling the third vertical rotating rod 17 to slide vertically inside the second vertical rotating rod 16. This allows the distance between the top of the third vertical rotating rod 17 and the top of the second vertical rotating rod 16 to be adjusted, and thus the distance between the two second crushing blades 10 can be adjusted.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crushing device for processing plastic particles, characterized by: The utility model provides a kind of first pulverization box (1), the top of the first pulverization box (1) is fixed with discharging port (2), the bottom of the first pulverization box (1) is fixed with second pulverization box (3), the bottom of the second pulverization box (3) is fixed with first U-shaped frame (4), the bottom of the first U-shaped frame (4) is fixed with second U-shaped frame (5), both ends in the first pulverization box (1) are rotatably connected with first vertical rotating rod (8), the outside of the first vertical rotating rod (8) is fixed with a plurality of first pulverization knife (9) in bulk, the inside of the second pulverization box (3) is rotatably connected with second vertical rotating rod (16), the inside of the second vertical rotating rod (16) is rotatably connected with third vertical rotating rod (17), the outside of the second vertical rotating rod (16) and third vertical rotating rod (17) top is fixed with second pulverization knife (10), the bottom of the second pulverization box (3) is provided with rotating mechanism for the rotation of first vertical rotating rod (8), second vertical rotating rod (16) and third vertical rotating rod (17).

2. The crushing device for processing plastic particles according to claim 1, characterized in that: The rotating mechanism includes a first drive motor (6), one end of the second U-shaped frame (5) is bolted with a first drive motor (6), the output end of the first drive motor (6) is fixed with a first bevel gear (13), the bottom of one end of the first bevel gear (13) is meshedly connected with a second bevel gear (14), the top of one end of the first bevel gear (13) is meshedly connected with a third bevel gear (15), the inside of the second bevel gear (14) is fixed with a circular rotating tube (24), the inside of the circular rotating tube (24) penetrates the inside of the second U-shaped frame (5) and is rotatably connected with the second U-shaped frame (5) through a bearing, the third vertical rotating rod (17) penetrates the inside of the circular rotating tube (24) and is slidably connected with the circular rotating tube (24), the second vertical rotating rod (16) penetrates the inside of the third bevel gear (15) and is fixedly connected with the third bevel gear (15), one end of the second U-shaped frame (5) away from the first drive motor (6) is provided with a lifting mechanism for the vertical lifting of the third vertical rotating rod (17).

3. The crushing device for processing plastic particles according to claim 2, characterized in that: The rotating mechanism further includes a first gear (11), the inside of the first U-shaped frame (4) is provided with a first gear (11), the second vertical rotating rod (16) penetrates the inside of the first gear (11) and is fixedly connected with the first gear (11), both ends of the first gear (11) are meshedly connected with a second gear (12), the first vertical rotating rod (8) penetrates the inside of the second gear (12) and is fixedly connected with the second gear (12), the first vertical rotating rod (8) penetrates the top of the first U-shaped frame (4) and is rotatably connected with the first U-shaped frame (4) through a bearing, the first vertical rotating rod (8) penetrates the inside of the first pulverization box (1) and is rotatably connected with the first pulverization box (1) through a bearing.

4. The crushing device for plastic particles according to claim 3, characterized in that: The outer side of the bottom of the third vertical rotating rod (17) is fixed with a plurality of vertical sliding blocks, the inside of the circular rotating pipe (24) is provided with vertical sliding grooves matched with the vertical sliding blocks, and the third vertical rotating rod (17) and the circular rotating pipe (24) are connected through the cooperation of the vertical sliding blocks and the vertical sliding grooves.

5. The crushing device for plastic particles according to claim 3, characterized in that: The lifting mechanism comprises a rectangular mounting plate (18), the top of the rectangular mounting plate (18) is fixedly connected with the first U-shaped frame (4), the end of the rectangular mounting plate (18) away from the second U-shaped frame (5) is bolted with a second driving motor (7), the output end of the second driving motor (7) is fixed with a rectangular rotating column (19), one end of the rectangular rotating column (19) close to the second U-shaped frame (5) is rotatably connected with a rectangular transmission column (20), the bottom of the rectangular transmission column (20) is rotatably connected with a vertical sliding column (21) through a pin shaft, the outer side of the vertical sliding column (21) is slidably connected with a rectangular limiting block (22), one end of the rectangular limiting block (22) close to the second U-shaped frame (5) is fixedly connected with the second U-shaped frame (5), and the bottom of the vertical sliding column (21) is fixed with a transverse connecting plate (23), the bottom of the third vertical rotating rod (17) is rotatably connected with the top of the transverse connecting plate (23) through a bearing.

6. The crushing device for plastic particles according to claim 5, characterized in that: The inside of the rectangular limiting block (22) is provided with a rectangular through groove, and the vertical sliding column (21) is located in the rectangular through groove and is slidably connected with the rectangular limiting block (22) through the rectangular through groove.