Embroidery layer structure free of ironing and repairing

Abstract

A non-ironing embroidery layer structure comprises a bearing object with a preset pattern area, pattern embroidery threads, filling embroidery threads and basic embroidery threads which cover the pattern area are arranged on the upper face and the lower face of the bearing object in a penetrating mode, a basic layer is attached to the bearing object, and a filling layer is located between a pattern layer and the basic layer. The plurality of pattern lower stitches, the filling lower stitches and the basic lower stitches form a bottom embroidery layer under the bearing object; the lengths of the pattern upper stitches, the filling upper stitches and the basic upper stitches are gradually increased in sequence. The stitch length is arranged in a layered manner, and a planar stitch setting method is changed into a three-dimensional layered embroidery thread layout, so that needle falling points on a bearing object are scattered and distributed, the tension required by an embroidery process is effectively decomposed, and the use amount of lining paper is reduced; meanwhile, due to scattering distribution, the phenomenon that knots, thread ends and other structures are overlapped is effectively avoided, the overall thickness of an embroidery layer is reduced, the skin attaching comfort degree of the embroidery layer is improved, and the total stitch number needed for full coverage of a pattern area is reduced.

Description

Technical Field

[0001] This utility model patent relates to the field of embroidery product technology, and in particular to an embroidery layer structure that does not require ironing or patching. Background Technology

[0002] Embroidery is a garment embellishment technique used to enhance the personalization and aesthetics of clothing. However, due to issues such as knots, loose threads, and residual materials at the bottom of the embroidered layer, factories often use a heat-pressing process to isolate the embroidered area. While heat-pressing can compensate for the skin-irritating effect of close-fitting garments, it also creates other problems: the heat-pressing backing paper is larger than the embroidery area, causing the heat-pressing marks and outlines to be visible on the garment surface, affecting its appearance; heat-pressing requires a high-temperature, high-pressure process, and when the shrinkage rates of the fabric and the backing paper are inconsistent, it can easily cause localized arching and wrinkling of the garment; with repeated washing, the heat-pressing material may peel off, leaving the exposed embroidered areas still irritating to the skin.

[0003] Traditional embroidery layers involve repeating the needle insertion operation at the same point 3-5 times. To support the tension of the embroidery process, 2-4 layers of 60g backing paper need to be laid on the lower surface of the substrate as support to prevent the substrate from shifting or twisting. Therefore, the bottom thickness of the finished embroidery layer reaches 1.1-2MM.

[0004] In conclusion, the fundamental problem of skin irritation caused by embroidery layers remains unchanged. There is an urgent need for an operating process that eliminates the need for ironing and provides greater comfort at the bottom of the embroidery layer, thereby improving the wearing experience for consumers. Utility Model Content

[0005] The purpose of this utility model is to solve the existing technical problems by proposing a non-iron-repair embroidery layer structure.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a non-iron-press embroidery layer structure, comprising a carrier with a pre-set graphic area, graphic embroidery thread, filling embroidery thread, and base embroidery thread passing through the upper and lower surfaces of the carrier, forming a plurality of graphic upper stitches and graphic lower stitches respectively, the plurality of graphic upper stitches covering the graphic area to form a graphic layer; filling embroidery thread passing through the upper and lower surfaces of the carrier, forming a plurality of filling upper stitches and filling lower stitches respectively, the plurality of filling upper stitches covering the graphic area to form a filling layer; base embroidery thread passing through the upper and lower surfaces of the carrier, forming a base upper stitch and base lower stitches respectively, the plurality of base upper stitches covering the graphic area to form a base layer; the base layer is attached to the carrier, the filling layer is located between the graphic layer and the base layer, and a plurality of graphic lower stitches, filling lower stitches, and base lower stitches form a bottom embroidery layer under the carrier; the lengths of the graphic upper stitches, filling upper stitches, and base upper stitches increase sequentially.

[0007] Preferably, the length of the basic line stitch is not less than 1.5 times the length of the line stitch on the graphic.

[0008] Preferably, the graphic embroidery thread, filling embroidery thread, and basic embroidery thread are threaded onto the carrier to form graphic pinholes, filling pinholes, and basic pinholes; the graphic pinholes, filling pinholes, and basic pinholes within the edge of the graphic area are staggered so that the overlap rate of the graphic pinholes, filling pinholes, and basic pinholes on the carrier does not exceed 20%.

[0009] Preferably, the ratio of the length of the line on the graphic to the length of the line in the fill to the length of the line on the base is 1:1.4:1.8.

[0010] Preferably, the knot of the base embroidery layer is hidden on the side of the base embroidery layer closest to the substrate.

[0011] Preferably, the thickness of the embroidered base layer does not exceed 0.8mm.

[0012] Preferably, the carrier is a pre-cut fabric.

[0013] Preferably, a tearable backing paper or water-soluble backing paper is provided between the carrier and the base embroidery layer.

[0014] The beneficial effects of this utility model are: by setting the stitch length in layers, the planar stitch setting method is changed to a three-dimensional layered embroidery thread layout, which makes the needle points on the carrier scattered, effectively decomposing the tension required for the embroidery process and saving the amount of backing paper used; at the same time, the scattered distribution effectively avoids the overlapping of structures such as knots and thread ends, reduces the overall thickness of the embroidery layer, improves the comfort of the embroidery layer against the skin, and saves the total number of stitches required to fully cover the graphic area. Attached Figure Description

[0015] Figure 1 This is a diagram showing the stitching pattern of the embroidery layer of this utility model (bottom line omitted);

[0016] Figure 2 This is a schematic diagram of the layered structure of the embroidery layer of this utility model. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] In conjunction with the embodiments and appendices Figure 1-2A non-iron-press embroidery layer structure includes a carrier 4 with a pre-set graphic area. Graphic embroidery threads 1, filling embroidery threads 2, and base embroidery threads 3 are threaded through the upper and lower surfaces of the carrier 4 to cover the graphic area. The graphic embroidery threads 1 are threaded through the upper and lower surfaces of the carrier to form several upper graphic stitches and lower graphic stitches, respectively. These upper graphic stitches cover the graphic area to form a graphic layer 11. The filling embroidery threads 2 are threaded through the upper and lower surfaces of the carrier to form several upper filling stitches and lower filling stitches, respectively. These upper filling stitches cover the graphic area to form a filling layer 21. The base embroidery threads 3 are threaded through the upper and lower surfaces of the carrier to form basic base stitches and lower basic stitches, respectively. These basic base stitches cover the graphic area to form a basic layer 31. The basic layer 31 is attached to the carrier 4. The filling layer 21 is located between the graphic layer 11 and the basic layer 31. Several lower graphic stitches, lower filling stitches, and lower basic stitches form a bottom embroidery layer 6 under the carrier. The lengths of the upper graphic stitches, upper filling stitches, and basic base stitches increase sequentially. The basic stitches cover the graphic area to meet the needs of pattern fullness, and the filling stitches and graphic stitches gradually transition to meet the needs of fineness of the outer surface of the embroidery layer.

[0019] Furthermore, the graphic embroidery thread 1, the filling embroidery thread 2, and the basic embroidery thread 3 are all surface threads. The embroidery layer also includes a graphic bottom line, a filling bottom line, and a basic bottom line. The graphic bottom line, the filling bottom line, and the basic bottom line are threaded onto the carrier to form graphic upper bottom line marks, graphic lower bottom line marks, filling upper bottom line marks, filling lower bottom line marks, basic bottom line marks, and basic lower bottom line marks, respectively. The graphic layer, the filling layer, and the basic layer each include graphic upper bottom line marks, filling upper bottom line marks, and basic bottom line marks. The bottom embroidery layer also includes graphic lower bottom line marks, filling lower bottom line marks, and basic lower bottom line marks. The ratio of the bottom lines of each layer of the bottom embroidery layer can be adjusted independently by the embroidery machine to meet the needs of pattern filling.

[0020] A non-iron-resistant embroidery layer structure, wherein the length of the basic stitch is not less than 1.5 times the length of the stitch on the pattern.

[0021] A non-iron-repairing embroidery layer structure is disclosed, in which graphic embroidery thread 1, filling embroidery thread 2, and basic embroidery thread 3 are threaded onto a substrate to form graphic needle holes 10, filling needle holes 20, and basic needle holes 30. The graphic needle holes, filling needle holes, and basic needle holes within the edge line of the graphic area are staggered, ensuring that the overlap rate of the graphic needle holes, filling needle holes, and basic needle holes on the substrate does not exceed 20%. Except for the starting and ending stitches of the edge line of the graphic area, the staggered arrangement of the needle holes within the edge line effectively disperses the thread ends at the intersection of the surface and bottom lines, effectively improving the thickening of the rust layer caused by repeating short stitches 3-5 times at the same point in traditional machine embroidery.

[0022] A non-iron-repairable embroidery layer structure, wherein the ratio of the length of the stitches on the pattern to the length of the stitches in the filling to the length of the stitches on the base is 1:1.4:1.8, and can also be adjusted according to the width of the pattern.

[0023] A non-iron-press embroidery layer structure is used, where the knot of the bottom embroidery layer is hidden on the side of the bottom embroidery layer closest to the substrate. The finishing needle is used to finish by returning 2 times and advancing 1 time at a 45° angle, so that the knot is hidden inside the bottom embroidery layer, reducing the foreign body sensation on the skin side.

[0024] A non-iron-resistant embroidery layer structure, wherein the thickness of the embroidery base layer does not exceed 0.8mm.

[0025] A wrinkle-free embroidery layer structure, with the substrate being pre-cut fabric.

[0026] A non-iron-repairable embroidery layer structure is provided, with a tearable or water-soluble backing paper between the substrate and the base embroidery layer. Depending on the pattern, the water-soluble backing paper can be removed or decomposed in the post-processing stage, further reducing the overall thickness of the embroidery layer and improving the wearing comfort of the substrate side against the skin.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A no-iron patchwork embroidery layer structure comprising a carrier provided with a pattern area, the upper and lower surfaces of the carrier being provided with pattern embroidery threads, filling embroidery threads and base embroidery threads covering the pattern area, characterized in that, The graphic embroidery thread is arranged on the upper and lower surfaces of the carrier to form a plurality of upper and lower graphic lines, the upper graphic lines cover the graphic area to form a graphic layer; the filling embroidery thread is arranged on the upper and lower surfaces of the carrier to form a plurality of upper and lower filling lines, the upper filling lines cover the graphic area to form a filling layer; the base embroidery thread is arranged on the upper and lower surfaces of the carrier to form a plurality of upper and lower base lines, the upper base lines cover the graphic area to form a base layer; the base layer is attached to the carrier, the filling layer is located between the graphic layer and the base layer, the lower graphic lines, the lower filling lines and the lower base lines form a bottom embroidery layer on the lower surface of the carrier; the lengths of the upper graphic lines, the upper filling lines and the upper base lines increase in turn.

2. A no-iron, wash-and-wear fabric structure according to claim 1, characterized in that: The length of the base line is not less than 1.5 times the length of the upper graphic line.

3. A no-iron, wash-and-wear fabric structure according to claim 2, characterized in that: The graphic embroidery thread, the filling embroidery thread and the base embroidery thread are arranged on the carrier to form graphic holes, filling holes and base holes; the graphic holes, the filling holes and the base holes in the graphic area boundary are arranged in a staggered manner, so that the overlapping rate of the graphic holes, the filling holes and the base holes on the carrier is not more than 20%.

4. A no-iron, wash-and-wear fabric structure according to claim 2, characterized in that: The length ratio of the upper graphic line, the upper filling line and the upper base line is 1:1.4:1.

8.

5. A no-iron, wash-and-wear fabric structure according to claim 1, wherein: The knots of the bottom embroidery layer are hidden on the side of the bottom embroidery layer close to the carrier.

6. A no-iron, wash-and-wear fabric structure according to claim 4, wherein: The thickness of the bottom embroidery layer is not more than 0.8 mm.

7. A no-iron, wash-and-wear fabric structure according to claim 1, characterized in that: The carrier is a cutting-shaped fabric.

8. A no-iron, wash-and-wear fabric structure according to claim 1, characterized in that: The carrier and the bottom embroidery layer are further provided with a tearable backing paper or a water-soluble backing paper.

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