Turnover type simple pile head protective sleeve

By designing a reusable, simple pile head protective sleeve, which is fixed to the pile head using a snap-fit ​​and ratchet structure, the problems of damage and labor waste during pile head breaking are solved, achieving efficient construction and quality assurance.

CN223974568UActive Publication Date: 2026-03-06CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing technologies, the pile head and reinforcing steel are easily damaged during the pile head breaking process, and a large amount of manual measurement of elevation is required, resulting in poor construction quality and extended construction period.

Method used

A reusable, simple pile head protective sleeve is designed. It is fixed to the pile head with a buckle, and the exposed height of the pile head is determined by a pre-shaped, standardized protective sleeve. It is made of 2mm thick galvanized iron sheet to improve protection, and the ratchet and tooth structure enables convenient installation and disassembly.

Benefits of technology

It improves the construction efficiency of pile head breaking, saves labor, improves construction quality and schedule, avoids later repairs, and realizes simplified operation and reusable protective sleeves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turnover type simple pile head protection sleeve, and relates to the technical field of pile head breaking. A turnover type simple pile head protection sleeve comprises a protection sleeve body used for protecting a pile head, a buckle used for fixing the two ends of the protection sleeve body to the pile head in a surrounding mode is installed on the protection sleeve body, the buckle is installed on the outer side of one end of the protection sleeve body, and the other end of the protection sleeve body penetrates through the buckle and is connected with the buckle in a locking mode. The buckle comprises a clamping frame installed on the outer wall of one end of the protective sleeve, the clamping frame is provided with a second transversely-penetrating inserting groove, and the second inserting groove is in sliding connection with the outer wall of the protective sleeve; the protective sleeve is hooped on the pile head through the buckle ring, is simple to manufacture, can be processed in batches in a finalization manner, can be used repeatedly, omits the procedure of marking height by using an instrument, is convenient to use, saves the construction period, and improves the appearance quality of pile head breaking.
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Description

Technical Field

[0001] This utility model belongs to the field of pile head breaking technology, and in particular relates to a reusable simple pile head protective sleeve. Background Technology

[0002] In the construction of the foundation slab, pile head removal is an extremely important process. Conventional pile head removal using the elevation ring cutting method is prone to damaging exposed pile heads and reinforcing bars, thus affecting the quality of construction. In addition, each pile requires manual measurement to determine the elevation point, which is extremely tedious and wastes manpower.

[0003] The number of foundation piles to be removed in engineering projects is generally large. Conventional removal methods require a significant amount of manpower for measuring elevations and repairing damaged pile heads, resulting in substantial waste of labor costs. Furthermore, the construction process is lengthy. Utility Model Content

[0004] The purpose of this utility model is to solve the problems in the prior art by proposing a reusable and simple pile head protective sleeve.

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is: a reusable simple pile head protective sleeve, including a protective sleeve for protecting the pile head, wherein the protective sleeve is equipped with buckles for fixing its two ends around the pile head, the buckles are installed on the outside of one end of the protective sleeve, and the other end of the protective sleeve passes through the buckles and is locked to the buckles.

[0006] Preferably, the buckle includes a buckle frame installed on the outer wall of one end of the protective cover, and the buckle frame has a second slot that extends horizontally through it, and the second slot is slidably connected to the outer wall of the protective cover.

[0007] Preferably, the inner wall of the second slot has a third slot at its front end, the front end of the protective sleeve has a second insert fixedly installed, and the outer wall of the second insert is provided with a locking element between the second slot and the third slot.

[0008] Preferably, the top of the slot three has an installation space, and the locking element includes a ratchet, which is located within the installation space and is rotatably connected to the inner wall of the installation space.

[0009] Preferably, the top end of the second insert has a transverse array of teeth, which engage with a ratchet.

[0010] Preferably, the ratchet has a pawl on one side of its top end, and a rotating shaft is rotatably connected to the inner side of the top end of the pawl. The rotating shaft is fixedly connected to the inner wall of the installation space opened at the top end of the slot.

[0011] Preferably, a thrust spring is connected to the outer side of the claw, and the outer side of the thrust spring is fixedly connected to the inner wall of the mounting space opened at the top of the slot.

[0012] Preferably, the front end of the card frame is provided with an arc-shaped groove, the center of the arc-shaped groove corresponds to the axis of rotation, and a lever is slidably connected to the inner wall of the arc-shaped groove. One end of the lever extends into the installation space and is fixedly connected to the outer wall of the card claw.

[0013] Preferably, auxiliary gears are provided on both sides of the ratchet, and the auxiliary gears are rotatably connected to the inner wall of the mounting space and mesh with the ratchet teeth.

[0014] Preferably, a card plate is provided at the connection between the rear side of the card frame and the protective sleeve. Top grooves are provided on both sides of the top and bottom of the card plate. Top blocks are fixedly connected to both sides of the top and bottom of the rear end of the card frame, and the top blocks correspond to the top grooves.

[0015] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:

[0016] This reusable simple pile head protective sleeve is fastened to the pile head with a buckle ring. It is simple to manufacture, standardized and mass-produced, and can be reused repeatedly. It eliminates the need for high-precision marking with instruments, making it convenient to use, saving construction time, and improving the appearance quality of pile head breaking. Attached Figure Description

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the protective sleeve and pile head ring of a reusable simple pile head protective sleeve proposed in this utility model;

[0019] Figure 2 This is a front view of a reusable simple pile head protective sleeve proposed in this utility model;

[0020] Figure 3 This is a front view of the buckle of a reusable simple pile head protective sleeve proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the protective sleeve hoop of a reusable simple pile head protective sleeve proposed in this utility model;

[0022] Figure 5 This is an exploded schematic front view of the card frame and card plate of a reusable simple pile head protective sleeve proposed in this utility model.

[0023] Figure 6 This utility model proposes a reusable, simple pile head protective sleeve. Figure 5 The front view;

[0024] Figure 7 This is a front view of a reusable, simple pile head protective sleeve proposed in this utility model;

[0025] Figure 8 This is a cross-sectional view of the frame of a reusable simple pile head protective sleeve proposed in this utility model;

[0026] Figure 9 This is a schematic diagram of the ratchet and gear engagement of a simple reusable pile head protective sleeve proposed in this utility model.

[0027] In the diagram: 1. Protective cover; 2. Buckle; 3. Frame; 4. Plate; 5. Top groove; 6. Top block; 7. Slot 2; 8. Slot 3; 9. Insert block 2; 10. Gear; 11. Ratchet; 12. Claw; 13. Shaft; 14. Lever; 15. Thrust spring; 16. Auxiliary gear; 17. Arc groove. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments, so that those skilled in the art can implement it based on the description.

[0029] It should be understood that terms such as “having,” “comprising,” and “including” as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.

[0030] In the description of this utility model, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Example 1: Refer to Figures 1-9 A reusable simple pile head protective sleeve includes a protective sleeve 1 for protecting the pile head. The protective sleeve 1 is equipped with buckles 2 for fixing its two ends around the pile head. The buckles 2 are installed on the outside of one end of the protective sleeve 1, and the other end of the protective sleeve 1 passes through the buckles 2 and is locked to the buckles 2.

[0032] In this utility model, a pre-designed standardized protective sleeve 1 set is used. Two types of protective sleeves 1 with different heights of 5cm and 10cm are made to determine the exposed height of the pile head. They are then fixed and installed with buckles 2. The entire protective sleeve 1 is made of 2mm thick galvanized iron sheet, which greatly improves the protection. The exposed height of the pile head is determined by the protective sleeve 1, and then the pile head is broken. This improves the construction efficiency of pile head breaking and better protects the forming quality of the pile head, avoiding the need for labor to repair it later.

[0033] Example 2: Basically the same as Example 1, but further: Refer to Figures 1-9 A reusable simple pile head protective sleeve, the buckle 2 includes a buckle frame 3 installed on the outer wall of one end of the protective sleeve 1, the buckle frame 3 has a horizontal through slot 7, the slot 7 is slidably connected to the outer wall of the protective sleeve 1.

[0034] The inner wall of slot 2 7 has a slot 3 8 at the front end. The front end of the protective sleeve 1 is fixedly installed with a plug 2 9. The outer wall of plug 2 9 is provided with a locking device between slot 2 7 and slot 3 8. The top of slot 3 8 has an installation space. During assembly, the buckle 2's frame 3 is fixedly installed on one side of the front end of the protective sleeve 1. The other end of the protective sleeve 1 extends into the frame 3, and the two ends of the protective sleeve 1 are closed and fixed by the locking device, and looped around the pile head.

[0035] In this utility model, a pre-designed standardized protective sleeve 1 set is used. Two types of protective sleeves 1 with different heights of 5cm and 10cm are made to determine the exposed height of the pile head. They are then fixed and installed with buckles 2. The entire protective sleeve 1 is made of 2mm thick galvanized iron sheet, which greatly improves the protection. The exposed height of the pile head is determined by the protective sleeve 1, and then the pile head is broken. This improves the construction efficiency of pile head breaking and better protects the forming quality of the pile head, avoiding the need for labor to repair it later.

[0036] Specifically: The locking component includes a ratchet 11, which is located within the installation space and rotatably connected to the inner wall of the installation space; the top of the second insert 9 has a horizontal array of teeth 10, which mesh with the ratchet 11; a pawl 12 is provided on one side of the top of the ratchet 11, and a rotating shaft 13 is rotatably connected to the inner side of the top of the pawl 12, which is fixedly connected to the inner wall of the installation space at the top of the third slot 8; a thrust spring 15 is connected to the outer side of the pawl 12, which is fixedly connected to the inner wall of the installation space at the top of the third slot 8; an arc-shaped groove 17 is provided at the front end of the frame 3, the center of the arc-shaped groove 17 corresponds to the axis of the rotating shaft 13, and a lever 14 is slidably connected to the inner wall of the arc-shaped groove 17, one end of which extends into the installation space and is fixedly connected to the outer wall of the pawl 12; auxiliary gears 16 are provided on both sides of the ratchet 11, which are rotatably connected to the inner wall of the installation space and mesh with the teeth 10;

[0037] A card plate 4 is provided at the connection between the rear side of the card frame 3 and the protective sleeve 1. Top grooves 5 are provided on both sides of the top and bottom of the card plate 4. Top blocks 6 are fixedly connected to both sides of the top and bottom of the rear end of the card frame 3. The top blocks 6 correspond to the top grooves 5.

[0038] Working principle: The card frame 3 is clamped to one side of the outer wall of the protective sleeve 1 by the card plate 4, and is fixedly connected to the inner wall of the top groove 5 by bolts passing through the top block 6;

[0039] The other end of the protective sleeve 1 is passed through slot 2 7, which simultaneously drives the insert block 2 9 to pass through slot 3 8. At the same time, the ratchet 11 and the auxiliary gear 16 are driven to rotate through the meshing teeth 10. The ratchet 11 rotates clockwise, which pushes the pawl 12 to rotate counterclockwise outward, squeezing the thrust spring 15, so that the protective sleeve 1 is wrapped around the pile head. When the protective sleeve 1 is pulled outward, the ratchet 11 rotates counterclockwise, and the pawl 12 is locked in the groove of the ratchet 11, which restricts and fixes the ratchet 11, and at the same time restricts the protective sleeve 1.

[0040] When it is necessary to remove the protective cover 1, pull the lever 14 to move along the arc groove 17, causing the pawl 12 to rotate counterclockwise, separating the pawl 12 from the ratchet 11, releasing the restriction on the counterclockwise rotation of the ratchet 11. Then pull the protective cover 1 to the right. Figure 8 As shown, the ratchet 11 and auxiliary gear 16 rotate counterclockwise, separating the protective sleeve 1 from the card frame 3.

[0041] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model. These are all equivalent modifications and improvements made to the above embodiments based on the essential technology of this utility model, and all of these fall within the protection scope of this utility model.

Claims

1. A turnkey simple pile head protection sleeve, characterized in that, The utility model relates to a protective sleeve (1) for protecting pile head, which is provided with a buckle (2) for fixing the two ends of the protective sleeve (1) around the pile head, the buckle (2) is arranged on the outer wall of one end of the protective sleeve (1), and the other end of the protective sleeve (1) passes through the buckle (2) and is locked with the buckle (2). The buckle (2) comprises a clamping frame (3) arranged on the outer wall of one end of the protective sleeve (1), and a second insertion slot (7) is formed in the clamping frame (3) and extends transversely, and the second insertion slot (7) is in sliding connection with the outer wall of the protective sleeve (1).

2. A turnbuckle-type simple pile head protection sleeve according to claim 1, characterized in that, A third insertion slot (8) is formed in the front end of the inner wall of the second insertion slot (7), a second insertion block (9) is fixedly arranged on the front end of the protective sleeve (1), and a locking member is arranged between the outer wall of the second insertion block (9) and the second insertion slot (7) and the third insertion slot (8).

3. A turnbuckle-type simple pile head protection sleeve according to claim 2, characterized in that, The top end of the third insertion slot (8) is provided with a mounting space, and the locking member comprises a ratchet wheel (11) arranged in the mounting space and in rotational connection with the inner wall of the mounting space.

4. A turnbuckle-type simple pile head protection sleeve according to claim 3, characterized in that, The top end of the second insertion block (9) is transversely provided with a plurality of teeth (10), and the teeth (10) are in meshing connection with the ratchet wheel (11).

5. A turnbuckle-type simple pile head protection sleeve according to claim 4, characterized in that, One side of the top end of the ratchet wheel (11) is provided with a clamping jaw (12), the inner side of the top end of the clamping jaw (12) is rotatably connected with a rotating shaft (13), and the rotating shaft (13) is fixedly connected with the inner wall of the mounting space formed in the top end of the third insertion slot (8).

6. A turnbuckle-type simple pile head protection sleeve according to claim 5, characterized in that, The outer side of the clamping jaw (12) is connected with a thrust spring (15), and the outer side of the thrust spring (15) is fixedly connected with the inner wall of the mounting space formed in the top end of the third insertion slot (8).

7. A turnbuckle-type simple pile head protection sleeve according to claim 6, characterized in that, The front end of the clamping frame (3) is provided with an arc-shaped slot (17), the center of the arc-shaped slot (17) corresponds to the axis of the rotating shaft (13), the inner wall of the arc-shaped slot (17) is in sliding connection with a pushing rod (14), and one end of the pushing rod (14) extends into the mounting space and is fixedly connected with the outer wall of the clamping jaw (12).

8. A turnbuckle-type simple pile head protection sleeve according to claim 7, characterized in that, Both sides of the ratchet wheel (11) are provided with auxiliary gears (16), the auxiliary gears (16) are in rotational connection with the inner wall of the mounting space and are in meshing connection with the teeth (10).

9. A turnbuckle-type simple pile head protection sleeve according to claim 8, characterized in that, The connection between the rear side of the clamping frame (3) and the protective sleeve (1) is provided with a clamping plate (4), the top end of both sides and the bottom end of both sides of the clamping plate (4) are provided with top grooves (5), the top of both sides and the bottom of both sides of the rear end of the clamping frame (3) are fixedly connected with top blocks (6), and the top blocks (6) correspond to the top grooves (5).

10. A turnbuckle-type simple pile head protection sleeve according to claim 9, characterized in that, ​