High-strength impact-resistant aluminum gusset plate

By introducing arched and cross-shaped anti-compression ribs and protective frame structures into aluminum ceiling panels, the problem of easy deformation of aluminum ceiling panels upon impact is solved, achieving higher strength and connection stability, and extending service life.

CN223974827UActive Publication Date: 2026-03-06JIAXING BOLONG ALUMINUM DECORATIVE BOARD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing aluminum ceiling panels are prone to deformation and damage when subjected to external impacts, resulting in unstable connections and reduced service life.

Method used

The structure adopts a combination of a first compressive rib plate, a second compressive rib plate, and a protective frame. The first compressive rib plate is arched, the second compressive rib plate is cross-shaped, and the protective frame consists of four borders connected by clips and slots. It has a triangular support skeleton inside and a wavy texture on the surface.

Benefits of technology

It improves the overall strength and impact resistance of aluminum ceiling panels, reduces deformation, enhances connection stability, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength impact-resistant aluminum gusset plate which comprises an aluminum gusset plate body, a containing cavity, a plurality of first compression-resistant rib plates, a plurality of second compression-resistant rib plates and a protective frame, the containing cavity is formed in the aluminum gusset plate body, the first compression-resistant rib plates are arranged in the containing cavity, and the second compression-resistant rib plates are arranged in the protective frame. A second compression-resistant rib plate is arranged on the inner side of each first compression-resistant rib plate; a protection frame is arranged on the aluminum gusset plate body, the protection frame is arranged along the whole periphery of the outer edge of the aluminum gusset plate body and used for protecting the aluminum gusset plate body, the first pressure-resistant rib plates are of an arch-shaped structure and distributed in parallel at equal intervals, the second pressure-resistant rib plates are of a cross-shaped structure, and the first pressure-resistant rib plates and the second pressure-resistant rib plates are arranged in parallel at equal intervals. The upper end of the second compression-resistant rib plate abuts against the inner top wall of the first compression-resistant rib plate, the lower end of the second compression-resistant rib plate abuts against the bottom wall of the containing cavity, the overall strength of the aluminum gusset plate can be improved, and the aluminum gusset plate is not prone to deformation and damage when being impacted.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum ceiling panel structures, and in particular to the technical field of a high-strength, impact-resistant aluminum ceiling panel. Background Technology

[0002] Aluminum ceiling panels are made from aluminum alloy sheets through processes such as cutting, corner trimming, and molding. Various coatings are applied to the surface of aluminum ceiling panels to create different products. There are two main types of aluminum ceiling panels: integrated aluminum ceiling panels for home decoration and integrated aluminum ceiling panels for engineering projects. Initially, integrated aluminum ceiling panels for home decoration were mainly available in two series: roller coating and frosted finish.

[0003] However, the appearance of existing aluminum ceiling panels is generally not very beautiful or luxurious, resulting in a low level of decoration, and they also have the disadvantage of poor corrosion resistance.

[0004] To address the problems mentioned above, for example, application number CN201320124038.0 discloses a novel aluminum ceiling panel, including an aluminum-magnesium alloy substrate. The upper surface of the aluminum-magnesium alloy substrate is coated with a crystal glaze layer, and a resin paint layer is coated between the upper surface of the aluminum-magnesium alloy substrate and the crystal glaze layer. A printed layer is also provided between the resin paint layer and the crystal glaze layer. The printed layer can be formed by applying a pattern to the resin paint layer through screen printing, UV printing, or thermal sublimation transfer, or it can be other printed pattern materials. The outer surface of this novel aluminum ceiling panel is coated with a crystal glaze layer that is as clear and bright as glass, unlike ordinary ceiling panels which lack a glass-like feel. The crystal glaze layer on the surface of the aluminum ceiling panel can withstand impact, acid and alkali resistance, and provides stronger protection for the durability of the printed pattern on the surface.

[0005] For example, application number CN202421061477.6 discloses an aluminum ceiling panel, including a central planar main panel and upward-folded edge strips around the main panel. The edge strips are perpendicular to the main panel. The main panel has a lower decorative surface and an upper concealed surface. The concealed surface is in a concealed state, and the decorative surface is in the display position. A paint layer is applied to the outside of the aluminum ceiling panel. The paint layer is located on the lower surface of the main panel and around the outer periphery of the edge strips. Its characteristic is that the paint layer is located on the upper surface of the main panel and inside the edge strips. Such an aluminum ceiling panel has the advantages of better corrosion resistance and durability. However, the above structures all have the following drawbacks:

[0006] While the above structure improves corrosion resistance, aluminum ceiling panels are prone to deformation and damage when subjected to external impacts, resulting in unstable connections and reduced service life. Summary of the Invention

[0007] The purpose of this invention is to solve the problems in the prior art and to propose a high-strength, impact-resistant aluminum ceiling panel that can increase the overall strength of the aluminum ceiling panel and make it less prone to deformation and damage when subjected to impact.

[0008] To achieve the above objectives, this utility model proposes a high-strength, impact-resistant aluminum ceiling panel, comprising an aluminum ceiling panel body, a receiving cavity, a first pressure-resistant rib, a second pressure-resistant rib, and a protective frame. The aluminum ceiling panel body has a receiving cavity inside, and a plurality of first pressure-resistant ribs are provided in the receiving cavity. Each first pressure-resistant rib has a second pressure-resistant rib on its inner side. The aluminum ceiling panel body is provided with a protective frame, which is arranged around the outer edge of the aluminum ceiling panel body to protect the aluminum ceiling panel body.

[0009] Preferably, the first compression rib has an arched structure and is arranged in parallel with equal spacing.

[0010] Preferably, the second compression rib has a cross-shaped structure, with the upper end of the second compression rib abutting against the inner top wall of the first compression rib, the lower end of the second compression rib abutting against the bottom wall of the accommodating cavity, the left and right ends of the second compression rib abutting against the inner side wall of the first compression rib, and the cross section of the second compression rib being parallel to the cross section of the first compression rib.

[0011] Preferably, the protective frame consists of four borders, which are adapted to the four side walls of the aluminum ceiling panel body, and the four borders form a quadrilateral frame structure adapted to the aluminum ceiling panel body. Each of the four borders has a first locking block on its side wall, and each of the four side walls of the aluminum ceiling panel body has a first locking groove adapted to the first locking block. The borders and the aluminum ceiling panel body are connected by the first locking block being inserted into the first locking groove.

[0012] Preferably, each of the two sides of the frame is provided with a second locking block, and the two side walls of the other two frames are provided with a second locking slot adapted to the second locking block. The two adjacent frames are connected by the second locking block being inserted into the second locking slot, so that the four frames are connected to form an integrated protective frame structure.

[0013] Preferably, the frame has a cavity inside, and the cavity contains a plurality of triangular support skeletons arranged in parallel at equal intervals.

[0014] Preferably, the surface of the aluminum ceiling panel body is provided with a wavy pattern.

[0015] The beneficial effects of this utility model are:

[0016] 1. This utility model, through the combined action of the first anti-compression rib, the second anti-compression rib, and the protective frame, can increase the overall strength of the aluminum ceiling panel. When the aluminum ceiling panel is subjected to external impact, the first anti-compression rib initially provides support. Since the first anti-compression rib has an arched structure, it utilizes the mechanical properties of the arch to disperse the external force to the edge, thereby reducing stress concentration. At the same time, the second anti-compression rib plays a secondary support role. By setting the second anti-compression rib in a cross-shaped structure, it further stabilizes and supports the first anti-compression rib, thus providing stable support for the aluminum ceiling panel. Furthermore, the protective frame protects the edges of the aluminum ceiling panel, thereby increasing installation stability and edge deformation resistance. This improves the stability of the connection between the aluminum ceiling panels, extends the service life of the aluminum ceiling panel, and solves the problem that aluminum ceiling panels are easily deformed and damaged when subjected to external impact, resulting in insufficient connection stability.

[0017] 2. By setting a wavy pattern, this utility model can increase the bending resistance of the aluminum ceiling panel body through the undulation of the wavy pattern, while dispersing external impact force and further playing a role in impact resistance. Attached Figure Description

[0018] Figure 1 This is a front view of a high-strength, impact-resistant aluminum ceiling panel according to this utility model;

[0019] Figure 2 This is an internal cross-sectional view of a high-strength, impact-resistant aluminum ceiling panel according to this utility model;

[0020] Figure 3 This is an enlarged schematic diagram of the anti-compression rib plate of a high-strength impact-resistant aluminum ceiling panel according to this utility model;

[0021] Figure 4 This is a schematic diagram of a protective frame for a high-strength, impact-resistant aluminum ceiling panel according to this utility model.

[0022] Figure 5 This is a cross-sectional view of the frame of a high-strength, impact-resistant aluminum ceiling panel according to this utility model;

[0023] In the figure: 1-Aluminum buckle panel body, 101-First slot, 2-Accommodation cavity, 3-First anti-compression rib plate, 4-Second anti-compression rib plate, 5-Protective frame, 51-Frame, 511-First card block, 522-Second card block, 533-Second slot, 544-Triangular support frame, 6-Wave pattern. Detailed Implementation

[0024] See Figures 1 to 5This utility model discloses a high-strength, impact-resistant aluminum ceiling panel, comprising an aluminum panel body 1, a receiving cavity 2, a first pressure-resistant rib 3, a second pressure-resistant rib 4, and a protective frame 5. The aluminum panel body 1 has a receiving cavity 2 inside, and a plurality of first pressure-resistant ribs 3 are provided in the receiving cavity 2. Each first pressure-resistant rib 3 has a second pressure-resistant rib 4 on its inner side. The aluminum panel body 1 is provided with a protective frame 5, which is arranged around the outer edge of the aluminum panel body 1 to protect the aluminum panel body 1. Through the combined action of the first pressure-resistant ribs 3, the second pressure-resistant ribs 4, and the protective frame 5, the overall strength of the aluminum ceiling panel can be increased, making it less prone to deformation and damage when subjected to external impacts.

[0025] See Figure 2 and Figure 3 The first compression rib 3 has an arched structure and is arranged in parallel with equal spacing. Since the first compression rib 3 has an arched structure, the external force is dispersed to the edge by utilizing the mechanical properties of the arch, thereby reducing stress concentration.

[0026] See Figure 2 and Figure 3 The second pressure-resistant rib plate 4 has a cross-shaped structure. The upper end of the second pressure-resistant rib plate 4 abuts against the inner top wall of the first pressure-resistant rib plate 3, and the lower end of the second pressure-resistant rib plate 4 abuts against the bottom wall of the accommodating cavity 2. The left and right ends of the second pressure-resistant rib plate 4 abut against the inner side wall of the first pressure-resistant rib plate 3, and the cross section of the second pressure-resistant rib plate 4 is parallel to the cross section of the first pressure-resistant rib plate 3. By setting the second pressure-resistant rib plate 4 into a cross-shaped structure, the first pressure-resistant rib plate 3 is further stably supported, so that the first pressure-resistant rib plate 3 stably supports the aluminum ceiling panel body 1.

[0027] See Figure 4 The protective frame 5 consists of four frames 51, which are adapted to the four side walls of the aluminum ceiling panel body 1. The four frames 51 form a quadrilateral frame structure adapted to the aluminum ceiling panel body 1. Each side wall of the four frames 51 is provided with a first locking block 511. Each side wall of the aluminum ceiling panel body 1 is provided with a first slot 101 adapted to the first locking block 511. The frame 51 and the aluminum ceiling panel body 1 are connected by the first locking block 511 being inserted into the first slot 101. By inserting the first locking block 511 into the first slot 101, the connection between the frame 51 and the aluminum ceiling panel body 1 can be completed. The installation and disassembly are convenient, and the operation is simple and portable.

[0028] See Figure 4Each of the two frame frames 51 has a second locking block 522 at both ends, and the other two frame frames 51 have a second locking groove 533 on both side walls that are adapted to the second locking block 522. Two adjacent frame frames 51 are connected by locking the second locking block 522 into the second locking groove 533, so that the four frame frames 51 are connected to form an integrated protective frame structure. After the frame frames 51 are installed on the aluminum ceiling panel body 1, two adjacent frame frames 51 are connected by locking the second locking block 522 into the second locking groove 533, so that the four frame frames 51 are connected to form an integrated protective frame structure, thereby protecting the aluminum ceiling panel body 1 and improving the stability of the connection between the aluminum panels.

[0029] See Figure 5 The frame 51 has a cavity inside, and a plurality of triangular support frames 544 are provided inside the cavity. The triangular support frames 544 are arranged in parallel and at equal intervals. By setting the triangular support frames 544, the overall strength of the frame 51 can be increased, so that the frame 51 is not easily deformed or damaged under the action of external force.

[0030] See Figure 1 The surface of the aluminum ceiling panel body 1 is provided with a wave-shaped pattern 6. By setting the wave-shaped pattern 6, the bending resistance of the aluminum ceiling panel body 1 can be increased through the undulation of the wave, while dispersing the external impact force and further playing the role of impact resistance.

[0031] The working process of this utility model:

[0032] In the operation of this high-strength impact-resistant aluminum ceiling panel, firstly, two of the frame edges 21 with second locking blocks 522 are inserted into the first locking slot 101 via first locking blocks 511. Then, the other two frame edges 21 with second locking slots 533 are also inserted into the first locking slots 101 via first locking blocks 511, so that the second locking blocks 522 are simultaneously inserted into the second locking slots 533. This connects the four frame edges 51 to form an integrated protective frame structure. When the aluminum ceiling panel body 1 is subjected to external impact, the internal first anti-compression rib 3 provides initial support. Because the first anti-compression rib 3 has an arched structure, it utilizes the mechanical properties of an arch. The first anti-compression rib 3 disperses external forces to the edges, thereby reducing stress concentration. At the same time, the second anti-compression rib 4 plays a secondary support role. By setting the second anti-compression rib 4 into a cross-shaped structure, it further stabilizes and supports the first anti-compression rib 3, so that the first anti-compression rib 3 stabilizes and supports the aluminum ceiling panel body 1. The protective frame 5 can protect the edges of the aluminum ceiling panel, thereby increasing the installation stability and edge deformation resistance, thus improving the stability of the connection between the aluminum ceiling panel bodies 1 and extending the service life of the aluminum ceiling panel. Finally, the splicing blocks and splicing grooves on the frame 51 are spliced ​​to connect the aluminum ceiling panel bodies 1.

[0033] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. A high-strength impact-resistant aluminum cladding panel, characterized by: The utility model relates to an aluminum buckle plate body (1), accommodating cavity (2), first anti -pressure batten (3), second anti -pressure batten (4) and protective frame (5), the inside of aluminum buckle plate body (1) is equipped with accommodating cavity (2), be equipped with a plurality of first anti -pressure batten (3) in accommodating cavity (2), and the inboard of each first anti -pressure batten (3) is equipped with second anti -pressure batten (4), be equipped with protective frame (5) on aluminum buckle plate body (1), protective frame (5) is along the whole circumference of the outer edge of aluminum buckle plate body (1) setting is used for the protection of aluminum buckle plate body (1).

2. A high-strength impact-resistant aluminum cladding panel as defined in claim 1, wherein: The first anti -pressure batten (3) is in arched structure, and the first anti -pressure batten (3) is in parallel equidistant arrangement distribution.

3. A high-strength impact-resistant aluminum buckypaper according to claim 1, wherein: The second anti -pressure batten (4) is in cross structure, the upper end of second anti -pressure batten (4) is in abutment in the inner top wall of first anti -pressure batten (3), the lower end of second anti -pressure batten (4) is in abutment in the bottom wall of accommodating cavity (2), the left and right ends of second anti -pressure batten (4) are in abutment in the inner side wall of first anti -pressure batten (3), and the section of second anti -pressure batten (4) is parallel with the section of first anti -pressure batten (3).

4. A high-strength impact-resistant aluminum buckypanel as defined in claim 1, wherein: The protective frame (5) is composed of four edge frames (51), four edge frames (51) are respectively matched with four side walls of aluminum buckle plate body (1), and four edge frames (51) are surrounded to form a quadrilateral frame structure matched with aluminum buckle plate body (1), the side wall of four edge frames (51) is provided with a first clamping block (511), and four side walls of aluminum buckle plate body (1) are provided with a first clamping groove (101) matched with the first clamping block (511), the edge frame (51) is connected with the aluminum buckle plate body (1) by the first clamping block (511) clamped into the first clamping groove (101).

5. A high-strength impact-resistant aluminum buckypanel according to claim 4, wherein: Two ends of two edge frames (51) are provided with a second clamping block (522), and two side walls of the other two edge frames (51) are provided with a second clamping groove (533) matched with the second clamping block (522), and two adjacent edge frames (51) are connected by the second clamping block (522) clamped into the second clamping groove (533) to form an integrated protective frame structure.

6. A high-strength impact-resistant aluminum buckypaper according to claim 4, wherein: The inside of the edge frame (51) is provided with a cavity, and a plurality of triangular support skeletons (544) are arranged in the cavity.

7. A high-strength impact-resistant aluminum buckypaper as claimed in claim 1, wherein: The surface of the aluminum buckle plate body (1) is provided with a wave-shaped pattern (6).

Citation Information

Patent Citations

  • Novel aluminum gusset

    CN203145397U

  • Aluminum gusset plate

    CN222009324U