Telescopic detachable work shed for assembling stator and rotor

Abstract

The utility model discloses a telescopic detachable work shed for assembling a stator and a rotor. The work shed is of a frame type structure formed by combining a front vertical face, a rear vertical face, a left vertical face, a right vertical face and a telescopic ceiling. Each vertical face comprises a main body frame and an outer panel, the main body frame is fixedly connected with the ground foundation through screws, and the outer panel is fixedly covered on the surface of the main body frame; the ceiling is of a telescopic driving folding structure and moves in an opening and closing mode along sliding rails fixed to cross beams at the upper ends of the left vertical face and the right vertical face. According to the telescopic detachable stator and rotor assembling work shed, the ceiling switch can be controlled through remote control, so that parts can be hoisted conveniently and efficiently. Through iron sheet edge covering sealing and flexible rubber sealing, the work shed is better in sealing effect, the internal environment is easier to control, and the assembly quality is ensured. After the stator and the rotor are assembled, hoisting can be completed without dismantling the ceiling, dismantling procedures are reduced, climbing dismantling operation is avoided, and operation risks are reduced.

Description

Technical Field

[0001] This utility model relates to the field of hydropower engineering installation equipment design technology, specifically a telescopic and detachable shed for stator and rotor assembly. Background Technology

[0002] The stators and rotors of hydropower stations are assembled from silicon steel sheets and other auxiliary components in a fixed shed. Once assembled, the entire assembly is hoisted into the turbine pit. During assembly, strict requirements are placed on the temperature, humidity, and cleanliness of the assembly environment. Furthermore, components must be hoisted into the assembly station through the top of the shed, and most power stations have multiple stators and rotors operating simultaneously. Therefore, a well-sealed shed with a frequently openable top, facilitating disassembly during hoisting, is necessary to ensure assembly quality while simultaneously saving resources, reducing procedures, and mitigating risks.

[0003] Currently, assembly sheds in the industry lack reliable sealing measures at the bottom where they contact the ground and between the walls. The roof uses a steel structure with a single, operable hoisting hole in the center. This type of shed has poor sealing performance and typically fails to meet assembly environment requirements. When hoisting components, the hoisting hole must be manually opened. Furthermore, since the roof is a monolithic steel structure, it needs to be dismantled when the stator and rotor are assembled and hoisted as a whole. This dismantling work is extensive, involves significant risks of working at height, and fails to meet current construction requirements for reliable quality, high efficiency, and safe operation. Summary of the Invention

[0004] This utility model discloses a telescopic and detachable shed for stator and rotor assembly. The purpose of this utility model is to provide a stator and rotor assembly shed that is reliable in operation, efficient in construction, and safe in operation.

[0005] The technical solution adopted in this utility model is:

[0006] A telescopic and detachable shed for stator and rotor assembly is characterized in that: the shed is composed of a front facade, a rear facade, a left facade, a right facade, and a telescopic roof to form a frame structure; each facade includes a main frame and an outer panel, the main frame is fixed to the ground foundation by screws, and the outer panel is covered and fixed to the surface of the main frame; the roof is a telescopic driven folding structure that moves and opens along the slide rails fixed to the upper crossbeams of the left and right facades.

[0007] The canopy of this utility model includes sliding supports, a driving device, and a canopy, and is a foldable, fully openable structure. Two parallel sliding rails are fixed to the top of the horizontal beams on the left and right facades, respectively, and each rail is an inverted grooved suspension rail. Multiple sets of sliding supports are arranged in parallel, each set including two sets of double-headed rollers and a transverse support rod. The double-headed rollers slide in the grooves of the sliding rails, and the two sets of double-headed rollers are connected to the transverse support rods by a roller axle. The canopy is loaded on the parallel transverse support rods. The driving device includes a drive motor and a drive chain. The drive motor drives the sliding supports to move along the rails in both forward and reverse directions through the drive chain to open and close the canopy.

[0008] Furthermore, sheet metal is used to seal the junctions of each facade, and flexible rubber is used to seal the bottom edge with the ground.

[0009] Furthermore, the main frame of the front facade includes: three main columns and two auxiliary columns arranged in parallel vertically, one horizontal beam, multiple horizontally arranged reinforcing bars, a sandwich structure with an outer panel filled with fireproof and heat-insulating material in the sandwich layer; each main column is provided with a seat plate at its lower end, which is fixed to the ground base plate with screws; two lifting lugs are arranged above the top horizontal beam; the horizontal reinforcing bars are welded to the main columns to form a whole; the lower end of the outer panel is sealed with flexible rubber to the ground, and the flexible rubber is fixed to the outer panel by a pressure plate.

[0010] Furthermore, the main frame of the right facade includes: five parallel vertically arranged main columns, one horizontal beam and several horizontal reinforcing bars, a sandwich structure with an outer panel filled with fireproof and heat-insulating material in the sandwich layer; each main column is equipped with a seat plate at its lower end, which is fixed to the ground base plate with screws; two lifting lugs are arranged above the horizontal beam; the horizontal reinforcing bars are welded to the main columns to form a whole; a fireproof door for workers to enter and exit is set between the third and fourth main columns; the lower end of the outer panel is sealed with flexible rubber to the ground, and the flexible rubber is fixed to the outer panel by a pressure plate.

[0011] Furthermore, the main frame of the left facade includes: five parallel vertically arranged main columns, one horizontal beam and several horizontal reinforcing rods, a sandwich structure with an outer panel filled with fireproof and heat-insulating material in the sandwich layer; each main column is provided with a seat plate at its lower end, which is fixed to the ground base plate with screws; two lifting lugs are arranged above the horizontal beam; the horizontal reinforcing rods are welded to the main columns to form a whole; the lower end of the outer panel is sealed with flexible rubber to the ground, and the flexible rubber is fixed to the outer panel by a pressure plate.

[0012] Furthermore, the main frame of the rear facade includes: five parallel vertically arranged main columns, one horizontal beam and several horizontal reinforcing bars, a sandwich structure with an outer panel filled with fireproof and heat-insulating material in the sandwich layer; each main column is provided with a seat plate at its lower end, which is fixed to the ground foundation plate with screws; two lifting lugs are arranged above the horizontal beam; the horizontal reinforcing bars are welded to the main columns to form a whole; the lower end of the outer panel is sealed with flexible rubber to the ground, and the flexible rubber is fixed to the outer panel with a pressure plate.

[0013] Furthermore, the right facade and the rear facade share a common main column at their intersection, and the left facade and the rear facade also share a common main column at their intersection.

[0014] Furthermore, the two auxiliary columns of the front facade are arranged at both ends of the front facade and are detachably connected to the adjacent left facade or right facade, respectively.

[0015] Compared with the prior art, the shed of this utility model has the following beneficial effects:

[0016] This utility model workshop shed adopts a frame-type modular structure. The front facade is an independent structure. When the stator and rotor are assembled and need to be hoisted, simply remove the locking screws between the main column base plate and the foundation plate, and then use the lifting lugs above the crossbeams to dismantle the front facade for easy overall hoisting. The roof is an automatic telescopic structure. When hoisting assembly parts, the remote-controlled drive motor rotates forward to open the roof; after hoisting, the remote-controlled drive motor rotates backward to close the roof. When the stator and rotor are assembled and need to be hoisted, the remote-controlled drive motor rotates forward to fully retract the roof, allowing the stator and rotor to be hoisted without removing the roof. The sheet metal edging and flexible rubber sealing provide excellent sealing for the workshop shed.

[0017] This utility model relates to a telescopic, detachable stator and rotor assembly shed. The roof can be remotely controlled, making component hoisting convenient and efficient. The combination of sheet metal edging and flexible rubber sealing enhances the shed's sealing effect, making it easier to control the internal environment and ensure assembly quality. After the stator and rotor are assembled, hoisting can be completed without removing the roof, reducing dismantling procedures, avoiding high-altitude dismantling work, and lowering operational risks. Attached Figure Description

[0018] Figure 1 This is a front view schematic diagram of the overall structure of the device of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall main frame structure of the device of this utility model;

[0020] Figure 3 This is a schematic diagram of the front elevation structure of the device of this utility model;

[0021] Figure 4This is a schematic diagram of the right elevation of the device of this utility model;

[0022] Figure 5 This is a schematic diagram of the left elevation of the device of this utility model;

[0023] Figure 6 This is a schematic diagram of the rear elevation structure of the device of this utility model;

[0024] Figure 7 This is a schematic diagram of the canopy structure of the device of this utility model;

[0025] Figure 8 for Figure 7 Enlarged schematic diagram of part A in the middle.

[0026] In the attached diagram, the following labels are used: 1-Front Elevation, 1.1-Main Column, 1.2-Auxiliary Column, 1.3-Horizontal Beam, 1.4-Horizontal Reinforcing Rod, 1.5-Lifting Lug, 1.6-Seat Plate, 1.7-Flexible Rubber Seal, 1.8-Outer Panel; 2-Right Elevation, 2.1-Main Column, 2.2-Horizontal Beam, 2.3-Horizontal Reinforcing Rod, 2.4-Lifting Lug, 2.5-Seat Plate, 2.6-Door, 2.7-Outer Panel; 3-Left Elevation, 3.1-Main Column 3.2-Crossbeam, 3.3-Horizontal reinforcing bar, 3.4-Lifting lug, 3.5-Seat plate, 3.6-Outer panel; 4-Rear facade, 4.1-Main column, 4.2-Crossbeam, 4.3-Horizontal reinforcing bar, 4.4-Lifting lug, 4.5-Seat plate, 4.6-Outer panel; 5-Roof, 5.1-Slide rail, 5.2-Double-headed roller, 5.3-Horizontal support bar, 5.4-Tartar cloth; 6-Sheet metal edging; 7-Flexible rubber; 8-Ground foundation. Detailed Implementation

[0027] The present invention will be further described below with reference to specific embodiments. These specific embodiments are further explanations of the principle of the present invention and are not intended to limit the present invention in any way. Any technology that is the same as or similar to the present invention does not exceed the protection scope of the present invention.

[0028] Refer to the attached diagram.

[0029] like Figures 1 to 8 As shown, the telescopic and detachable shed for stator and rotor assembly of this utility model includes: front facade 1, right facade 2, left facade 3, rear facade 4, roof 5, sheet metal edging 6, flexible rubber 7, and ground foundation 8.

[0030] At the installation station, the ground foundation 8 is fixed at the corresponding position of the main column according to the design size. At the installation station, the main column 4.1, crossbeam 4.2, and transverse reinforcing bar 4.3 of the rear facade 4 are assembled into a whole. Then, the outer panel 4.6 is fixed to the frame with self-tapping screws. The rear facade 4 is hoisted to the ground foundation 8 by the lifting lug 4.4 using a factory bridge crane. The seat plate 4.5 is fixed to the ground foundation 8 with screws and temporary supports are used for fixation.

[0031] At the installation station, assemble the main column 2.1, crossbeam 2.2, and transverse reinforcing bar 2.3 of the right facade 2 into a whole. Then, fix the outer panel 2.7 to the frame with self-tapping screws. Use a factory bridge crane to lift the right facade 2 onto its ground foundation 8 through the lifting lug 2.4. Fix the seat plate 2.5 to the ground foundation 8 with screws and use temporary supports for fixation. Install the door 2.6 on the right facade.

[0032] At the installation station, the main column 3.1, crossbeam 3.2, and transverse reinforcing bar 3.3 of the left facade 3 are assembled into a whole. Then, the outer panel 3.6 is fixed to the frame with self-tapping screws. The left facade 3 is hoisted to its ground foundation 8 using a factory bridge crane through the lifting lug 3.4. The seat plate 3.5 is fixed to the ground foundation 8 with screws and temporary supports are used for fixation.

[0033] At the installation station, the main column 1.1, auxiliary column 1.2, crossbeam 1.3, and transverse reinforcing bar 1.4 of the front facade 1 are assembled into a whole. Then, the outer panel 1.8 is fixed to the frame with self-tapping screws. The front facade 1 is lifted onto the ground foundation 8 using a factory bridge crane with lifting lugs 1.5, and the seat plate 1.6 is fixed to the ground foundation 8 with screws.

[0034] At the installation station, the slide rail 5.1, double-headed rollers 5.2, and horizontal support rods 5.3 of the canopy 5 are assembled into a whole. The tarpaulin 5.4 is fixed to the horizontal support rods 5.3 using pressure plates. The canopy 5 is hoisted as a whole to the top of the shed and temporarily suspended. Its two tracks 5.1 are welded and fixed to the crossbeams on the left and right facades respectively.

[0035] Use self-tapping screws to fix the sheet metal edging 6 to the joints of each facade, and use pressure plates to fix the flexible rubber 7 to the lower end of the outer panel of each facade to ensure the overall airtightness of the shed.

[0036] When hoisting in assembly components, the drive motor is started to open the canopy to the appropriate position, achieving the function of automatically opening and closing the canopy. When the stator and rotor are assembled and hoisted as a whole, the canopy is completely retracted and the front facade is removed, achieving the function of hoisting the stator and rotor by only removing the front facade.

Claims

1. A collapsible and demountable shelter for stator, rotor assembly characterized in that: The frame structure of the cabin is composed of a front facade, a rear facade, a left facade, a right facade and a telescopic roof; each facade comprises a main frame and an outer panel, the main frame is fixedly connected to the ground base by screws, and the outer panel is fixedly covered on the surface of the main frame; the roof is a telescopic folding structure and is opened and closed along the sliding rails fixed on the upper beams of the left and right facades.

2. The retractable demountable shelter for stator, rotor assembly as claimed in claim 1 wherein: The roof comprises sliding supports, a driving device and a tarpaulin and is a folding opening and closing structure; the sliding rails are arranged in parallel and are fixed on the top of the beams of the left and right facades, each of the sliding rails is an inverted groove suspension rail; the sliding supports are arranged in parallel and each comprises two groups of double-head rollers and a horizontal support rod, the double-head rollers slide in the grooves of the sliding rails, the horizontal support rod is suspended and connected between the two groups of double-head rollers by a roller horizontal shaft, and the tarpaulin is loaded on the horizontally arranged horizontal support rods; the driving device comprises a driving motor and a driving chain, the driving motor drives the sliding supports to move along the rails to open and close the roof by positive and reverse rotation of the driving chain.

3. The retractable demountable shelter for stator, rotor assembly as claimed in claim 2 wherein: The junctions of the facades are sealed by iron sheet edge covering and the lower ends are sealed by flexible rubber.

4. The retractable demountable shelter for stator, rotor assembly as claimed in claim 2 wherein: The main frame of the front facade comprises three main vertical columns and two auxiliary vertical columns arranged in parallel, a horizontal beam, a plurality of horizontal reinforcing rods arranged in a horizontal direction, an outer panel in a sandwich structure and filled with fireproof and heat-insulating material in the sandwich layer; a seat plate is arranged at the lower end of each main vertical column, the seat plate and the ground base plate are fixedly connected by screws, two lifting lugs are arranged above the top beam, and the horizontal reinforcing rods and the main vertical columns are welded to form an integral whole; the lower end of the outer panel and the ground are sealed by flexible rubber, and the flexible rubber is fixed on the outer panel by a pressing plate.

5. The retractable demountable shelter for stator, rotor assembly as claimed in claim 4 wherein: The main frame of the right facade comprises five main vertical columns arranged in parallel, a horizontal beam, a plurality of horizontal reinforcing rods, and an outer panel in a sandwich structure and filled with fireproof and heat-insulating material in the sandwich layer; a seat plate is arranged at the lower end of each main vertical column, the seat plate and the ground base plate are fixedly connected by screws, two lifting lugs are arranged above the horizontal beam, and the horizontal reinforcing rods and the main vertical columns are welded to form an integral whole; a fireproof door for personnel access is arranged between the third and fourth main vertical columns; the lower end of the outer panel and the ground are sealed by flexible rubber, and the flexible rubber is fixed on the outer panel by a pressing plate.

6. The retractable demountable shelter for stator, rotor assembly as claimed in claim 4 wherein: The main frame of the left facade comprises five main vertical columns arranged in parallel, a horizontal beam, a plurality of horizontal reinforcing rods, and an outer panel in a sandwich structure and filled with fireproof and heat-insulating material in the sandwich layer; a seat plate is arranged at the lower end of each main vertical column, the seat plate and the ground base plate are fixedly connected by screws, two lifting lugs are arranged above the horizontal beam, and the horizontal reinforcing rods and the main vertical columns are welded to form an integral whole; the lower end of the outer panel and the ground are sealed by flexible rubber, and the flexible rubber is fixed on the outer panel by a pressing plate.

7. The retractable demountable shelter for stator, rotor assembly as claimed in claim 4 wherein: The rear facade body frame comprises five vertical main columns arranged in parallel, a horizontal beam, a plurality of horizontal reinforcing rods, a sandwich structure and outer panels filled with fireproof and thermal insulation material in the sandwich.

8. The telescopic demountable shelter for stator, rotor assembly according to any one of claims 5 to 7, characterized in that: The right facade and the rear facade share a main column at the joint, and the left facade and the rear facade share a main column at the joint.

9. The retractable demountable shelter for stator, rotor assembly as claimed in claim 8 wherein: The two auxiliary columns of the front facade are arranged at the two ends of the front facade and are respectively detachably connected with the adjacent left facade or right facade.

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