Heat loss self-compensation type steam pipe network pressure stabilizing device
By installing heat-conducting insulation sleeves and pressure control mechanisms in the steam pipeline network, the problem of low heat exchange efficiency in existing equipment is solved, and the steam pressure is stabilized quickly, ensuring the smooth operation of the production process and the stability of product quality.
Patent Information
- Application Number
- CN202520509259.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-03-21
AI Technical Summary
The heat exchangers in existing heat loss self-compensating steam network pressure stabilization devices have limited contact area in the steam network, resulting in low heat exchange efficiency and an inability to quickly and effectively compensate for heat loss.
The pipe body, made of thermally conductive material, is fixedly fitted with an insulation sleeve on the outside, and pressure control mechanisms, including pressure sensors and electric valves, are installed at both ends of the pipe body to realize real-time monitoring and automatic adjustment of steam pressure, ensuring stable steam pressure.
It improves the heat exchange efficiency of the steam pipeline network, achieves rapid stabilization of steam pressure, and ensures smooth production and stable product quality.
Smart Images

Figure CN223975758U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steam pipeline system, specifically a heat loss self-compensating steam pipeline pressure stabilizing device. Background Technology
[0002] In industrial production, such as chemical, pharmaceutical, food processing, and metallurgical industries, the production processes of these industries usually rely on steam for heating, reaction, distillation, and other operations. These industries have high requirements for the stability of steam pressure. The heat loss self-compensating steam pipeline pressure stabilization device can ensure the smooth operation of the production process and the stability of product quality.
[0003] The existing heat loss self-compensating steam network pressure stabilization device still has the following problems when in use: The device is usually equipped with a heat exchanger extending into the steam transmission network for heat compensation. When steam is transported in the network, the heat transmission structure of the heat exchanger extending into the network is limited by the internal space of the network. Its actual contact area with the steam in the network is limited, and the actual heat exchange efficiency is limited. It cannot perform fast and effective heat loss compensation for the steam in the network. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a heat loss self-compensating steam pipeline pressure stabilizing device, which solves the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a heat loss self-compensating steam pipeline pressure stabilizing device, comprising a pipeline body, a heat loss compensation mechanism provided on the outer side of the pipeline body, the heat loss compensation mechanism comprising an insulating sleeve fixedly fitted to the annular outer wall of the pipeline body, the pipeline body being made of a heat-conducting material, the upper and lower ends of the insulating sleeve having mating interfaces symmetrically provided at their centers, a connecting seat fixedly connected to the outer walls of the upper and lower ends of the insulating sleeve at the mating interfaces, a through groove with matching mating interfaces being provided between the upper and lower side walls of the connecting seat, and a second connecting joint fixedly installed at the end of the connecting seat away from the insulating sleeve and at the opening of the through groove.
[0008] As a further embodiment of this utility model: a connecting port is opened at the center of each end of the pipe network body, and a pressure control mechanism is fixedly installed at each end of the pipe network body and at the opening of the connecting port. The pressure control mechanism includes a detection pipe fixedly installed at the opening of the connecting port, the detection pipe is equipped with a pressure sensor, and an electric control valve is fixedly installed at the interface of each of the two detection pipes at opposite ends. The electric control valve is connected to the pressure sensor on its corresponding side via a data cable.
[0009] As a further improvement of this utility model: a threaded mounting groove is provided at the center of the top of the detection pipe for the threaded installation of the pressure sensor on the corresponding side, and a first connecting joint is fixedly installed at the interface of each of the two electrically controlled valves at opposite ends.
[0010] As a further embodiment of this utility model: an arc-shaped seat is fixedly connected to the middle position of the outer side wall at both ends of the insulation tube sleeve; a set of connecting rods is fixedly connected to the middle of the two arc-shaped seats at one end apart; a mounting seat is fixedly connected to the two sets of connecting rods at one end apart; and a set of connecting rods consists of two rods arranged symmetrically.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. In this utility model, a high-efficiency heat loss compensation mechanism is provided in conjunction with the pipeline body. It includes an insulated sleeve fixedly fitted to the outside of the pipeline body. The pipeline body is made of heat-conducting material. The upper and lower ends of the insulated sleeve are provided with mating interfaces in a centrally symmetrical manner. Connecting seats and second connecting joints are provided at the two mating interfaces. The heat exchange medium conveying pipeline can be connected through the two second connecting joints to realize the circulation of the heat exchange medium in the insulated sleeve. Since the heat exchange medium has a large contact area with the annular outer surface of the pipeline body, its actual heat exchange efficiency is high. The heat exchange medium can quickly heat the steam in the pipeline body, so as to carry out rapid and effective heat loss compensation of the steam in the pipeline.
[0013] 2. In this utility model, an intelligent pressure control mechanism is installed at both ends of the pipeline. The pressure sensor of the pressure control mechanism can monitor the steam pressure in the pipeline in real time. When the pressure fluctuates, the electric control valve will analyze and judge according to the preset pressure value. If the pressure is lower than the set value, the electric control valve will adjust the steam input flow of the heat compensation device to increase the heat input of the steam and make the steam pressure rise. If the pressure is higher than the set value, the electric control valve will take corresponding measures to reduce the heat input and increase the steam discharge to reduce the pressure and ensure that the steam pressure is always kept within a stable range, which is more convenient. Attached Figure Description
[0014] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;
[0015] Figure 2 The overall three-dimensional structure of this utility model Figure 2 ;
[0016] Figure 3 This is a perspective view of the pressure control mechanism of this utility model;
[0017] Figure 4 This is a perspective view of the pipeline body and heat loss compensation mechanism of this utility model.
[0018] In the diagram: 1. Pipeline body; 2. Pressure control mechanism; 3. Heat loss compensation mechanism; 4. Arc-shaped seat; 5. Connecting rod; 6. Mounting seat; 7. Connecting pipe port; 21. Detection pipe; 22. Threaded mounting groove; 23. Pressure sensor; 24. Electrically controlled valve; 25. Data cable; 26. First connecting joint; 31. Insulation sleeve; 32. Mating interface; 33. Connecting seat; 34. Second connecting joint. Detailed Implementation
[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Please see Figures 1-4In this embodiment of the present invention, a heat loss self-compensating steam pipeline pressure stabilizing device includes a pipeline body 1, a heat loss compensation mechanism 3 is provided on the outside of the pipeline body 1, the heat loss compensation mechanism 3 includes an insulation sleeve 31 fixedly sleeved on the annular outer wall of the pipeline body 1, the pipeline body 1 is made of a heat-conducting material, the upper and lower ends of the insulation sleeve 31 are provided with mating interfaces 32 in a centrally symmetrical manner, the upper and lower ends of the insulation sleeve 31 are fixedly connected with connecting seats 33 on the outer walls of the upper and lower ends of the insulation sleeve 31 and located at the mating interfaces 32, a through groove matching the mating interfaces 32 is provided between the upper and lower side walls of the connecting seat 33, and a second connecting joint 34 is fixedly installed at the end of the connecting seat 33 away from the insulation sleeve 31 and located at the opening of the through groove, the whole assembly fits the pipeline body. 1. A high-efficiency heat loss compensation mechanism 3 is provided, which includes an insulated sleeve 31 fixedly sleeved on the outside of the pipe body 1. The pipe body 1 is made of heat-conducting material. The upper and lower ends of the insulated sleeve 31 are centrally symmetrically provided with mating interfaces 32. The two mating interfaces 32 are provided with connecting seats 33 and second connecting joints 34. The heat exchange medium can be connected to the heat exchange medium conveying pipeline through the two second connecting joints 34 to realize the circulation of the heat exchange medium in the insulated sleeve 31. Since the heat exchange medium has a large contact area with the annular outer surface of the pipe body 1, its actual heat exchange efficiency is high. The heat exchange medium can quickly heat the steam in the pipe body 1, so as to carry out rapid and effective heat loss compensation of the steam in the pipe network.
[0023] Each end of the pipeline body 1 has a connecting port 7 at its center. A pressure control mechanism 2 is fixedly installed at each end of the pipeline body 1, at the opening of the connecting port 7. The pressure control mechanism 2 includes a detection pipe 21 fixedly installed at the opening of the connecting port 7, and a pressure sensor 23 is installed on the detection pipe 21. An electrically controlled valve 24 is fixedly installed at the interface of each of the two detection pipes 21 at opposite ends. The electrically controlled valve 24 is connected to the pressure sensor 23 on its corresponding side via a data cable 25. The entire system is equipped with an intelligent pressure control mechanism 2, located at both ends of the pipeline body 1. The pressure sensor 23 of the pressure control mechanism 2 can monitor the steam pressure in the pipeline in real time. When pressure fluctuations occur, the electrically controlled valve 24 analyzes and judges according to the preset pressure value. If the pressure is lower than the set value, the electrically controlled valve 24 will adjust the steam input flow of the heat compensation device to increase the heat input of the steam and cause the steam pressure to rise. If the pressure is higher than the set value, the electrically controlled valve 24 will take corresponding measures to reduce heat input and increase steam discharge to lower the pressure, ensuring that the steam pressure remains within a stable range, which is quite convenient.
[0024] The top center of the detection pipe 21 is provided with a threaded mounting groove 22 for the corresponding pressure sensor 23 to be threaded on. The pressure sensor 23 can be easily installed and removed in the threaded mounting groove 22. Each of the two solenoid valves 24 has a first connecting joint 26 fixedly installed at the interface of one end. The whole device can be connected to the steam conveying pipe through the first connecting joints 26 on both sides.
[0025] An arc-shaped seat 4 is fixedly connected to the middle position of the outer side wall at both ends of the insulation pipe sleeve 31. A set of connecting rods 5 is fixedly connected to the middle of the two arc-shaped seats 4 at one end apart from each other. A mounting seat 6 is fixedly connected to the two sets of connecting rods 5 at one end apart from each other. There are two connecting rods 5 in a set and they are arranged symmetrically. The whole device can be fixedly installed at the corresponding installation position by using the mounting seats 6 on the front and rear sides in conjunction with the installation components.
[0026] The working principle of this utility model is as follows: The overall device can be connected to a steam conveying pipeline through the first connecting joints 26 on both sides. The overall device is equipped with a high-efficiency heat loss compensation mechanism 3, which includes an insulation sleeve 31 fixedly sleeved on the outside of the pipe network body 1. The pipe network body 1 is made of heat-conducting material. The upper and lower ends of the insulation sleeve 31 are centrally symmetrically provided with mating interfaces 32. The two mating interfaces 32 are provided with connecting seats 33 and second connecting joints 34. The heat exchange medium conveying pipeline can be connected through the two second connecting joints 34 to realize the circulation of the heat exchange medium in the insulation sleeve 31. Since the heat exchange medium has a large contact area with the annular outer surface of the pipe network body 1, its actual heat exchange efficiency is high. The heat exchange medium can pass through the pipe network body 1. The body 1 rapidly heats the steam inside, enabling quick and effective heat loss compensation for the steam in the pipeline network. Furthermore, it is equipped with an intelligent pressure control mechanism 2, located at both ends of the pipeline body 1. The pressure sensor 23 of the pressure control mechanism 2 monitors the steam pressure in the pipeline network in real time. When pressure fluctuations occur, the solenoid valve 24 analyzes and judges based on preset pressure values. If the pressure is lower than the set value, the solenoid valve 24 adjusts the steam input flow of the heat compensation device to increase the heat input of the steam and raise the steam pressure. If the pressure is higher than the set value, the solenoid valve 24 takes corresponding measures to reduce heat input and increase steam discharge to lower the pressure, ensuring that the steam pressure remains within a stable range, which is quite convenient.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A heat loss self-compensation type steam pipe network pressure stabilizing device, comprising a pipe network pipe body (1); characterized in that A connecting pipe opening (7) is arranged at the center of each end of the pipe network pipe body (1), a pressure control mechanism (2) is fixedly installed at each end of the pipe network pipe body (1) and located at the opening of the connecting pipe opening (7), and a heat loss compensation mechanism (3) is arranged outside the pipe network pipe body (1); The heat loss compensation mechanism (3) comprises a heat preservation sleeve (31) fixedly sleeved with the annular outer side wall of the pipe network pipe body (1), the pipe network pipe body (1) is made of heat-conducting material, and the heat preservation sleeve (31) is centrally symmetrically provided with a matching interface (32) at the upper and lower ends; The pressure control mechanism (2) comprises a detection pipeline (21) fixedly installed at the opening of the connecting pipe opening (7), the detection pipeline (21) is provided with a pressure sensor (23), and one electric control valve (24) is fixedly installed at the interface of each end of the two detection pipelines (21) away from each other, and the electric control valve (24) and the pressure sensor (23) on the side corresponding to the electric control valve (24) are connected through a data line (25).
2. A heat loss self-compensating steam pipe network pressure stabilizing device according to claim 1, characterized in that: A threaded mounting groove (22) is arranged at the center of the top end of the detection pipeline (21) for threaded mounting of the pressure sensor (23) on the side corresponding to the detection pipeline (21).
3. The heat loss self-compensating steam pipe network pressure stabilizing device according to claim 1, characterized in that: One first connecting joint (26) is fixedly installed at the interface of each end of the two electric control valves (24) away from each other.
4. The heat loss self-compensating steam pipe network pressure stabilizing device according to claim 1, characterized in that: A connecting seat (33) is fixedly connected to the outer side wall of each end of the heat preservation sleeve (31) and located at the matching interface (32).
5. A heat loss self-compensating steam pipe network pressure stabilizing device according to claim 4, characterized in that: A through groove matching the matching interface (32) is arranged between the upper and lower side walls of the connecting seat (33), and a second connecting joint (34) is fixedly installed at the end of the connecting seat (33) away from the heat preservation sleeve (31) and located at the opening of the through groove.
6. The self-compensating thermal load device according to claim 1, wherein: An arc-shaped seat (4) is fixedly connected to the outer side wall of each end of the heat preservation sleeve (31) and located at the middle position, and two sets of connecting rods (5) are fixedly connected to the middle of each end of the two arc-shaped seats (4) away from each other.
7. A heat loss self-compensating steam pipe network pressure stabilizing device according to claim 6, characterized in that: One mounting seat (6) is fixedly connected to each end of the two sets of connecting rods (5) away from each other, and one set of connecting rods (5) is two and symmetrically arranged.