Energy-saving steel ball production device

Abstract

The utility model relates to the technical field of steel ball production, in particular to an energy-saving steel ball production device which comprises a water suction pump connecting a treatment box and a purification box together, a purification mechanism for filtering impurities in cooling liquid is arranged on the purification box, and a cooling mechanism for fully cooling steel balls is arranged on the treatment box. The cooling mechanism is arranged, in the production process of the steel balls, the stored steel balls can swing back and forth within a certain range, so that the steel balls can make full contact with cooling liquid, the cooling efficiency of the steel balls is improved, and the production quality of the steel balls is improved; after the cooling liquid is used for a long time, the cooling liquid needs to be replaced, and the used cooling liquid is pumped and conveyed through the water pump, so that the used cooling liquid can be filtered, the filter screen can be conveniently replaced, and in addition, the mechanism can reuse the filtered cooling liquid.

Description

Technical Field

[0001] This utility model relates to the field of steel ball production technology, and in particular to an energy-saving steel ball production device. Background Technology

[0002] During the production of steel balls, the steel balls need to be cooled after forming in order to ensure their physical properties and dimensional accuracy.

[0003] Traditional steel ball cooling devices typically use coolant to cool the steel balls. However, during the cooling process, the contact surfaces between the steel balls are not easily in contact with the coolant, resulting in insufficient cooling of the steel ball surface and affecting the production quality. Therefore, we provide an energy-saving steel ball production device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an energy-saving steel ball production device that solves the technical problem of insufficient cooling of the steel ball surface, which reduces the production quality of the steel balls. The device enables the placed steel balls to swing within a certain range, thereby allowing the coolant to fully contact the steel ball surface and improving the production quality of the steel balls.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an energy-saving steel ball production device, including a water pump connecting a processing tank and a purification tank, wherein the purification tank is equipped with a purification mechanism for filtering impurities in the coolant, and the processing tank is equipped with a cooling mechanism for fully cooling the steel balls.

[0006] The cooling mechanism includes a connecting frame mounted on a processing box, a motor mounted on the connecting frame, a drive disk mounted on the motor, a transmission rod rotatably mounted on the connecting frame, two sets of symmetrically distributed fixed plates mounted on the transmission rod, fixed rods mounted on the fixed plates, a linkage assembly connected to the drive disk slidably connected to the fixed rods, a screening box mounted at the bottom of the fixed plate, a roller plate installed inside the processing box, and a sealing plate adapted to the discharge port slidably connected to the connecting frame.

[0007] Preferably, the purification mechanism includes a mounting sleeve installed on a purification box, a filter screen slidably connected inside the mounting sleeve, a positioning rod slidably connected through the mounting sleeve on the filter screen, a connecting spring connected to the mounting sleeve on the positioning rod, and a circulation component for automatically supplying coolant on the purification box.

[0008] Preferably, the circulation component includes a water trough formed on the purification tank, a baffle installed inside the purification tank, and a water pipe connected to the treatment tank installed on the treatment tank.

[0009] Preferably, the water pump is connected to a pumping pipe and a delivery pipe, and the top of the roller is an inclined surface.

[0010] Preferably, the positioning rods are symmetrically distributed in pairs on the filter screen, and both the positioning rods and the connecting springs are coated with waterproof material.

[0011] Preferably, the inclined surface at the top of the baffle corresponds to the water trough, and the water pipes are distributed at an angle on one side of the treatment box and the purification box.

[0012] By employing the above technical solution, this utility model provides an energy-saving steel ball production device, which has at least the following beneficial effects:

[0013] 1. By setting up a cooling mechanism, this utility model can swing the stored steel balls back and forth within a certain range during the production process of the steel balls, so that the steel balls can fully contact the coolant, thereby improving the cooling efficiency of the steel balls and improving the production quality of the steel balls.

[0014] 2. By setting up a purification mechanism, this utility model can filter the coolant when it needs to be replaced after long-term use. The coolant is extracted and transported by a water pump, and the filter screen can be easily replaced, which improves the practicality of the device. In addition, the mechanism can reuse the filtered coolant, which has a certain resource-saving effect. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the cooling structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the purification mechanism of this utility model.

[0021] In the diagram: 1. Treatment tank; 2. Water pump; 3. Purification tank;

[0022] 4. Purification mechanism; 41. Mounting sleeve; 42. Filter screen; 43. Positioning rod; 44. Connecting spring;

[0023] Circulation components; 4011, water channel; 4012, baffle; 4013, water pipe;

[0024] 5. Cooling mechanism; 51. Connecting frame; 52. Motor; 53. Drive plate; 54. Transmission rod; 55. Fixing plate; 56. Fixing rod; 57. Linkage assembly; 58. Screening box; 59. Roller plate; 510. Sealing plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] Existing technologies often fail to adequately cool the surface of steel balls, leading to reduced steel ball production quality. This embodiment provides an energy-saving steel ball production device. Please refer to [reference needed]. Figures 1-4 This energy-saving steel ball production device allows the placed steel balls to oscillate within a certain range, ensuring sufficient contact between the coolant and the steel ball surface, thus improving the production quality of the steel balls. It includes a water pump 2 connecting a processing tank 1 and a purification tank 3. The water pump 2 is connected to a pump pipe and a delivery pipe, which are connected to the processing tank 1 and the purification tank 3 respectively, facilitating the circulation of the coolant. The purification tank 3 is equipped with a purification mechanism 4 that filters impurities from the coolant, and the processing tank 1 is equipped with a cooling mechanism 5 that effectively cools the steel balls. The purification mechanism 4 filters the coolant and allows for its circulation, resulting in energy savings. The cooling mechanism 5 ensures sufficient contact between the steel balls and the coolant, thereby improving the production efficiency of the steel balls.

[0028] In the production process of steel balls, the formed steel balls need to be cooled to facilitate production. Existing technology often involves contacting the steel balls with a coolant. However, existing cooling equipment often immerses the steel balls in the coolant for cooling, which makes it difficult to cool the contact surfaces between the steel balls, resulting in insufficient cooling of the steel balls. To solve the above problems... The cooling mechanism 5 includes a connecting frame 51 mounted on the processing box 1, a motor 52 mounted on the connecting frame 51, a drive disk 53 mounted on the motor 52, a transmission rod 54 rotatably mounted on the connecting frame 51, two sets of symmetrically distributed fixed plates 55 mounted on the transmission rod 54, a fixed rod 56 mounted on the fixed plate 55, a linkage kit 57 connected to the drive disk 53 slidably connected to the fixed rod 56, a screening box 58 mounted at the bottom of the fixed plate 55, a roller plate 59 installed inside the processing box 1, the top of the roller plate 59 being inclined, so that steel balls can be removed from the processing box 1 through the roller plate 59, and a sealing plate 510 adapted to the discharge port slidably connected to the connecting frame 51. The operation of the motor 52 drives the drive disc 53 to rotate, and the linkage kit 57 slides on the fixed rod 56. With the installation of the fixed plate 55, the transmission rod 54 can rotate within a certain range, thereby driving the screening box 58 to shake continuously, thus swinging the placed steel balls, so that the steel balls can fully contact the coolant, thereby improving the cooling effect of the steel balls and enhancing the production quality of the steel balls.

[0029] Example 2

[0030] Based on Example 1, such as Figures 1-4 As shown, the existing technology does not easily cool the surface of the steel ball sufficiently, thus reducing the quality of steel ball production. However, existing cooling equipment requires the coolant to be replaced after cooling the steel ball, which easily wastes water resources and reduces the production rate of steel balls. Therefore, this device is also equipped with a structure for recycling the coolant.

[0031] Because the produced steel balls may have impurities on their surface, when they come into contact with coolant, certain debris may be present in the coolant, which can affect the production quality of the steel balls. To solve this problem, the purification mechanism 4 includes a mounting sleeve 41 installed on the purification chamber 3. A filter screen 42 is slidably connected inside the mounting sleeve 41. A positioning rod 43, which passes through the mounting sleeve 41, is slidably connected to the filter screen 42. The positioning rods 43 are symmetrically distributed in pairs on the filter screen 42, making the filter screen 42 more stable. The surfaces of the positioning rods 43 and the connecting springs 44 are coated with waterproof material to prevent rust and corrosion. The positioning rods 43 are connected to the connecting springs 44 connected to the mounting sleeve 41. The purification chamber 3 is equipped with an automatic coolant circulation component. The coolant used is drawn and transported to the purification tank 3 by the water pump 2. The filter screen 42 can filter the impurities in the coolant, thus purifying it. By opening the glass door of the purification tank 3 and pulling the positioning rod 43 upward, the positioning rod 43 is separated from the filter screen 42 under the elastic action of the connecting spring 44, which facilitates the quick replacement of the filter screen 42.

[0032] Cooling steel balls requires coolant. Existing cooling equipment requires draining the used coolant and adding new coolant after cooling a batch of steel balls. This method not only wastes coolant but also reduces the cooling rate of the steel balls. To solve these problems, a circulation component includes a water trough 4011 on the purification tank 3. A baffle 4012 is installed inside the purification tank 3, with its inclined top corresponding to the water trough 4011. This allows the filtered coolant to flow precisely from the water trough 4011 to the water pipe 4013. A water pipe 4013 connected to the processing tank 1 is installed on the processing tank 1. The water pipe 4013 is angled and distributed on one side of both the processing tank 1 and the purification tank 3, allowing for smoother delivery of the processed coolant into the processing tank 1, facilitating coolant recycling. The filtered coolant flows to the water tank 4011 under the guidance of the baffle 4012. With the connection of the water pipe 4013, the filtered coolant is transported to the processing tank 1, which facilitates the recycling of the coolant.

[0033] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving steel ball production device, comprising a water suction pump (2) connecting a processing box (1) and a purification box (3) together, characterized in that: The purification tank (3) is provided with a purification mechanism (4) for filtering impurities in the cooling liquid, and the treatment tank (1) is provided with a cooling mechanism (5) for sufficiently cooling the steel balls. The cooling mechanism (5) comprises a connecting frame (51) mounted on the treatment tank (1), a motor (52) mounted on the connecting frame (51), a driving disc (53) mounted on the motor (52), a transmission rod (54) rotatably mounted on the connecting frame (51), two groups of symmetrical fixed plates (55) mounted on the transmission rod (54), a fixed rod (56) mounted on the fixed plates (55), a linkage sleeve (57) connected with the driving disc (53) and slidably connected with the fixed rod (56), a screening box (58) mounted at the bottom end of the fixed plate (55), a rolling plate (59) mounted in the treatment tank (1), and a sealing plate (510) slidably connected with the discharge port and mounted on the connecting frame (51).

2. The energy-saving steel ball production device according to claim 1, characterized in that: The purification mechanism (4) comprises a mounting sleeve (41) mounted on the purification tank (3), a filter screen (42) slidably connected in the mounting sleeve (41), a positioning rod (43) slidably connected with the filter screen (42) and penetrating through the mounting sleeve (41), a connecting spring (44) connected with the mounting sleeve (41) and mounted on the positioning rod (43), and a circulating assembly for automatically conveying the cooling liquid.

3. The energy-saving steel ball production device according to claim 2, characterized in that: The circulating assembly comprises a water flow groove (4011) formed in the purification tank (3), a blocking seat (4012) mounted in the purification tank (3), and a water flow pipe (4013) mounted on the treatment tank (1) and connected with the treatment tank (1).

4. The energy-saving steel ball production device according to claim 1, characterized in that: The water suction pump (2) is respectively connected with a water suction pipe and a conveying pipe, and the top end of the rolling plate (59) is beveled.

5. The energy saving steel ball production device according to claim 2, characterized in that: The positioning rods (43) are symmetrically distributed on the filter screen (42), and the surfaces of the positioning rods (43) and the connecting springs (44) are coated with waterproof materials.

6. The energy-saving steel ball production device according to claim 3, characterized in that: The bevel at the top end of the blocking seat (4012) corresponds to the water flow groove (4011), and the water flow pipe (4013) is obliquely distributed on one side of the treatment tank (1) and the purification tank (3).

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