Cooling liquid circulation intercooler with straight plate type main pieces
By designing a straight-plate main plate structure and snap-fit components, the problem of the traditional intercooler main plate being unable to be disassembled is solved, enabling convenient disassembly and assembly of the main plate and efficient heat dissipation, thereby improving the maintenance efficiency and heat dissipation effect of the intercooler.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-06
AI Technical Summary
Traditional intercoolers have their main plates fixed inside, making them impossible to disassemble and replace. This leads to maintenance difficulties, increases maintenance costs, and limits the long-term use and maintenance efficiency of the equipment.
It adopts a straight-plate main plate structure, and the main plate can be quickly disassembled and assembled through the snap-fit component. Combined with the heat dissipation component, it can achieve efficient circulation cooling, including the design of sliding column, spring, handle and pull ring, in conjunction with fan and coolant circulation system.
It enables convenient disassembly and installation of the intercooler main plate, improving the practicality and maintenance efficiency of the equipment. At the same time, it improves the service life and heat dissipation capacity of the equipment through efficient circulating heat dissipation.
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Figure CN223976511U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts technology, and in particular to a coolant circulation intercooler with a straight plate main plate. Background Technology
[0002] With the continuous development of modern industrial technology, the requirements for heat dissipation of mechanical and electronic equipment are becoming increasingly stringent. Intercoolers, as an important heat dissipation device, are widely used in automobiles, air conditioning, electronic equipment, and many other fields. In these fields, the role of intercoolers is to effectively reduce the operating temperature of equipment and ensure its stable operation. To meet the demand for high-efficiency heat dissipation, more and more intercooler designs are adopting a straight-plate main plate structure. The straight-plate main plate not only helps improve heat exchange efficiency but also provides stronger structural support and higher heat dissipation capacity. However, traditional intercooler designs often suffer from problems such as difficult disassembly, inconvenient maintenance, and low heat dissipation efficiency. These issues restrict the further development of intercoolers in high-efficiency applications. Therefore, designing a coolant circulation intercooler with a straight-plate main plate that can improve heat dissipation efficiency and facilitate maintenance and replacement has become an urgent need for technological development in the industry.
[0003] Currently, most traditional intercoolers use fixed main plates and simple heat dissipation structures. Their working principle usually relies on the natural flow of coolant in the condenser tubes for heat exchange. The coolant enters the cooling structure of the intercooler through the water inlet, enters the condenser tubes through the pipes, and exchanges heat with the external environment to remove the heat from the equipment.
[0004] Traditional intercooler designs suffer from a significant problem: the main fins are typically fixed inside the intercooler and cannot be disassembled or replaced. This design makes maintenance and upgrades extremely difficult. If the main fins are damaged or their performance degrades, users must replace the entire unit, not just the main fins. This not only increases maintenance costs but also reduces the equipment's usability. In many industrial applications, equipment requires frequent maintenance and component replacement, and the inability to disassemble and replace the main fins limits the long-term use and maintenance efficiency of the intercooler. Therefore, this paper proposes a coolant-circulating intercooler with a straight-plate main fin to address these issues. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a coolant circulation intercooler with a straight plate main plate, which aims to improve the problem of traditional intercoolers where the main plate is fixed inside, making it impossible to disassemble for replacement and maintenance.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a coolant circulating intercooler with a straight plate main plate, comprising a fixed frame, wherein a straight plate main plate is slidably connected inside the fixed frame, a retaining frame is fixedly connected inside the fixed frame, the straight plate main plate is slidably connected inside the retaining frame, and a retaining component is provided inside the retaining frame for disassembling and assembling the main plate.
[0007] The locking assembly includes a locking block and a sliding post. The locking block is slidably connected inside the locking frame. One end of the sliding post is fixedly connected to the side wall of the locking block, and the outside of the sliding post is slidably connected inside the locking frame. A spring is sleeved on the outside of the sliding post. One end of the spring is fixedly connected to the side wall of the locking block, and the other end of the spring is fixedly connected to the inside of the locking frame. A pull ring is provided on the top of the straight plate main piece. A handle is fixedly connected to the outside of the sliding post. A heat dissipation assembly is provided on the side wall of the fixed frame for rapid cooling.
[0008] As a further description of the above technical solution: the heat dissipation component includes a radiator and a fan, the inner side of the radiator is fixedly connected to the outer wall of the fixed frame, and the inner wall of the fan is fixedly connected to the inner wall of the radiator;
[0009] As a further description of the above technical solution: a water storage tank is fixedly connected to the top of the fixed frame, and a water inlet is provided on the top of the water storage tank;
[0010] As a further description of the above technical solution: an S-shaped water pipe is fixedly connected to the side wall of the water storage tank, and a water pump is installed outside the S-shaped water pipe;
[0011] As a further description of the above technical solution: a vertical pipe is fixedly connected to the bottom of the S-shaped water pipe, and a condenser pipe is fixedly connected inside the vertical pipe;
[0012] As a further description of the above technical solution: a right-angle pipe is fixedly connected to one end of the condenser tube, and the top of the vertical pipe is fixedly connected to the output end of the water pump;
[0013] As a further description of the above technical solution: the side wall of the fixed frame is provided with an input pipe, one end of which is fixedly connected inside the fixed frame.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, by pulling the handle, the sliding column slides inside the card frame, and at the same time, the card block moves to compress the spring, so that the card block is separated from the card plate main plate, thereby achieving the effect of replacing the main plate of the intercooler. This solves the problem that the main plate of the traditional intercooler is fixed inside, making it impossible to disassemble for replacement and maintenance, and improves the practicality of the intercooler.
[0016] 2. In this utility model, coolant is injected into the water tank through the water inlet, and then the coolant is circulated inside the condenser tube by a water pump. The coolant then flows into the radiator, and the fan is activated to dissipate heat from the radiator. This achieves the effect of rapid circulation and cooling of the intercooler, solving the problem of low heat dissipation efficiency and inability to achieve efficient circulation and heat dissipation in traditional intercoolers due to their single heat dissipation method, thus improving the service life of the intercooler. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of a coolant circulation intercooler with a straight-plate main plate proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the straight plate structure of a coolant circulating intercooler with a straight plate main plate proposed in this utility model;
[0019] Figure 3 A cross-sectional structural diagram of the frame of a coolant circulation intercooler with a straight plate main plate proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the cooling radiator structure of a coolant circulating intercooler with a straight plate main plate proposed in this utility model.
[0021] Legend:
[0022] 1. Fixed frame; 2. Input pipe; 3. Straight main plate; 4. Water tank; 5. Water inlet; 6. S-shaped water pipe; 7. Water pump; 8. Condenser pipe; 9. Clip frame; 10. Clip block; 11. Sliding column; 12. Spring; 13. Handle; 14. Fan; 15. Radiator; 16. Pull ring; 17. Vertical pipe; 18. Right-angle pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 1 - Figure 3The present invention provides an embodiment of a coolant circulating intercooler with a straight plate main plate, including a fixed frame 1, a straight plate main plate 3 slidably connected inside the fixed frame 1, a retaining frame 9 fixedly connected inside the fixed frame 1, the straight plate main plate 3 slidably connected inside the retaining frame 9, and a retaining component provided inside the retaining frame 9 for assembling and disassembling the main plate.
[0025] The locking assembly includes a locking block 10 and a sliding post 11. The locking block 10 is slidably connected inside the locking frame 9. One end of the sliding post 11 is fixedly connected to the side wall of the locking block 10, and the outside of the sliding post 11 is slidably connected to the inside of the locking frame 9. A spring 12 is sleeved on the outside of the sliding post 11. One end of the spring 12 is fixedly connected to the side wall of the locking block 10, and the other end of the spring 12 is fixedly connected to the inside of the locking frame 9. The spring 12 provides elasticity to ensure that the locking block 10 can automatically rebound, making the locking block 10 easier and more stable during disassembly and assembly, and avoiding excessive friction or damage when disassembling the main plate. A pull ring 16 is provided on the top of the straight main plate 3, allowing users to quickly disassemble it, improving ease of use. The pull ring 16 effectively solves the difficulty of hand operation during main plate disassembly and assembly, and is particularly suitable for scenarios requiring frequent main plate replacement. A handle 13 is externally fixed to the sliding column 11. The handle 13 provides additional torque, helping users slide the sliding column 11 more easily to adjust or disassemble the main plate. The handle 13 allows for more precise control of the operation, ensuring smooth installation or disassembly of the main plate. A heat dissipation component is provided on the side wall of the fixed frame 1 for rapid cooling. By promoting the circulation of coolant, the heat dissipation component helps the equipment quickly reduce its temperature, maintaining the working environment within an ideal range and preventing overheating that could damage the equipment or reduce efficiency. The presence of the heat dissipation component effectively improves the stability and reliability of the coolant circulation intercooler.
[0026] Specifically, when the main plate of the intercooler needs to be replaced or maintained during use, the sliding column 11 is first slid within the retaining frame 9 by pulling the handle 13. As the sliding column 11 slides, it simultaneously moves the retaining block 10. The retaining block 10 ensures the main plate is securely fixed and stable during disassembly. During sliding, the retaining block 10 compresses the spring 12 mounted on the sliding column 11. The spring 12 provides sufficient elasticity to ensure the retaining block 10 is in place as needed. To ensure a secure connection between the main plate and the frame 9, the main plate is removably disassembled and installed. When the clip 10 is fully moved into the frame 9, the main plate is pulled out of the intercooler by pulling the pull ring 16 on the top of the main plate 3, thus achieving the purpose of disassembling and maintaining the main plate of the intercooler. At this time, the pull ring 16 provides a convenient point of operation, allowing the user to easily remove the main plate when needed. When it is necessary to reinstall the main plate of the intercooler inside the intercooler, the bottom of the main plate 3 is moved into the frame 9. The notch at the bottom of the main plate 3 interacts with the locking block 10. The locking block 10 is squeezed by the notch of the main plate 3 and moves to a certain extent, thus helping the locking block 10 to enter the correct position and ensuring the correct installation of the main plate. Subsequently, the spring 12 releases its elasticity. The restoring effect of the spring 12 causes one side of the locking block 10 to engage with the notch of the main plate 3, so that a stable connection is formed between the main plate and the frame 9, thereby achieving the purpose of quick installation of the main plate. In this way, the spring 12 not only provides a tight fit during the installation process, but also helps the locking block 10 to accurately lock the main plate by releasing its elasticity, ensuring a fast and reliable installation process for the main plate.
[0027] Reference Figure 4The heat dissipation assembly includes a radiator 15 and a fan 14. The inner side of the radiator 15 is fixedly connected to the outer wall of the fixed frame 1, and the inner wall of the fan 14 is fixedly connected to the inner wall of the radiator 15. The radiator 15 transfers heat from the heat dissipation system to the outside through heat exchange, while the fan 14 enhances the heat exchange effect by providing airflow, effectively reducing the temperature of the radiator 15. A water tank 4 is fixedly connected to the top of the fixed frame 1. The water tank 4 stores coolant and provides a continuous coolant source for heat dissipation. A water inlet 5 is provided on the top of the water tank 4 for convenient replenishment of coolant. An S-shaped water pipe 6 is fixedly connected to the side wall of the water tank 4. The S-shaped water pipe 6 connects the water tank 4 to the water pump 7 to control the flow of coolant. The water pump 7 is located outside the S-shaped water pipe 6. The water pump 7 drives the flow of coolant, and the operation of the water pump 7... The necessary flow pressure is provided to ensure that the coolant can flow smoothly through the entire heat dissipation structure. The bottom of the S-shaped water pipe 6 is fixedly connected to a vertical pipe 17. The function of the vertical pipe 17 is to guide the coolant to the condenser tube 8, thereby realizing heat exchange. The condenser tube 8 is fixedly connected inside the vertical pipe 17. The condenser tube 8 exchanges heat with the surrounding air or other media through its surface, taking away the heat and keeping the coolant at a low temperature. One end of the condenser tube 8 is fixedly connected to a right-angle pipe 18. The right-angle pipe 18 guides the coolant to other components, ensuring that the liquid can be transmitted according to the design process. The top of the vertical pipe 17 is fixedly connected to the output end of the water pump 7. The water pump 7 sends the coolant into the vertical pipe 17, ensuring that the coolant flows from the water pump 7 to the condenser tube 8. An input pipe 2 is provided on the side wall of the fixed frame 1. The input pipe 2 is connected to the vehicle.
[0028] Specifically, when efficient cooling of the intercooler is required, the coolant inside the water tank 4 is circulated by water pump 7. The function of water pump 7 is to provide continuous power to keep the coolant flowing in the pipes, thereby ensuring that the coolant can effectively remove the heat generated inside the intercooler. The coolant flows from the water tank 4 to the condenser coils 8 via water pump 7. The function of condenser coils 8 is to guide and transfer heat from the coolant, allowing for even heat dissipation. When the coolant inside condenser coils 8 flows to the side of the radiator 15, the heat exchange efficiency is improved through the flow of coolant within the condenser coils 8, allowing the heat to dissipate more evenly. The heat is effectively transferred to the radiator 15, and the fan 14 is activated to dissipate heat from the coolant inside the condenser tube 8. The function of the fan 14 is to enhance airflow and accelerate the heat exchange of the coolant inside the condenser tube 8. When the fan 14 is working, the airflow lowers the surface temperature of the condenser tube 8, further improving the heat dissipation effect of the coolant. The fan 14 helps to remove heat from the condenser tube 8, thereby effectively reducing the temperature of the coolant and ensuring that the coolant remains at a low temperature. Through this process, the coolant can continuously circulate and carry away heat, ultimately achieving the purpose of efficient circulation and heat dissipation of the car's intercooler.
[0029] Working Principle: When the main plate of the intercooler needs to be replaced or maintained during use, firstly, by pulling the handle 13, the sliding column 11 is moved to slide inside the retaining frame 9. As the sliding column 11 slides, it simultaneously moves the retaining block 10, which in turn compresses the spring 12 fitted onto the sliding column 11. When the retaining block 10 is fully inside the retaining frame 9, the main plate is pulled out of the intercooler by pulling the pull ring 16 at the top of the straight plate 3, thus achieving the purpose of disassembling and maintaining the main plate. When it is necessary to reinstall the main plate inside the intercooler, the straight plate... The bottom of the plate 3 moves into the frame 9, and the notch of the main plate 3 presses against the clip 10. Then the spring 12 releases its elasticity, so that one side of the clip 10 engages with the notch of the main plate 3, thereby achieving the purpose of quick installation of the main plate. When it is necessary to circulate and cool the intercooler efficiently, the coolant inside the water tank 4 is circulated by the water pump 7, so that the coolant flows inside the condenser pipe 8. When the coolant inside the condenser pipe 8 flows to the inside of the radiator 15, the fan 14 is started to dissipate heat from the coolant inside the condenser pipe 8, thereby achieving the purpose of efficient circulation and heat dissipation of the car intercooler.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cooling liquid circulating intercooler with straight plate main sheet, comprising a fixed frame (1), characterized in that: The fixed frame (1) is internally connected with a straight plate main piece (3), the fixed frame (1) is internally connected with a clamping frame (9), the straight plate main piece (3) is connected in the clamping frame (9), the clamping frame (9) is internally provided with a clamping assembly, and the clamping assembly is used for disassembling the main piece; The clamping assembly comprises a clamping block (10) and a sliding column (11), the clamping block (10) is connected in the clamping frame (9), one end of the sliding column (11) is fixedly connected to the side wall of the clamping block (10), the sliding column (11) is connected in the clamping frame (9), the sliding column (11) is externally provided with a spring (12), one end of the spring (12) is fixedly connected to the side wall of the clamping block (10), the other end of the spring (12) is fixedly connected to the clamping frame (9), the straight plate main piece (3) is provided with a pull ring (16), the sliding column (11) is externally fixedly connected with a handle (13), the fixed frame (1) is provided with a heat dissipation assembly, and the heat dissipation assembly is used for rapid cooling.
2. A liquid-cooled intercooler having a straight plate main plate according to claim 1, characterized in that: The heat dissipation assembly comprises a cold row (15) and a fan (14), the cold row (15) is fixedly connected to the outer wall of the fixed frame (1), and the fan (14) is fixedly connected to the inner wall of the cold row (15).
3. A liquid-cooled intercooler having a straight plate main sheet according to claim 1, characterized in that: The fixed frame (1) is fixedly connected with a water storage tank (4), and the water storage tank (4) is provided with a water inlet (5) on the top.
4. A liquid-cooled intercooler having a straight plate main sheet according to claim 3, characterized in that: The side wall of the water storage tank (4) is fixedly connected with an S-shaped water pipe (6), and the S-shaped water pipe (6) is externally provided with a water pump (7).
5. A liquid-cooled intercooler having a straight plate main sheet according to claim 4, characterized in that: The S-shaped water pipe (6) is fixedly connected with a vertical pipeline (17), and the vertical pipeline (17) is internally fixedly connected with a condenser pipe (8).
6. A liquid-cooled intercooler having a straight plate main sheet according to claim 5, characterized in that: One end of the condenser pipe (8) is fixedly connected with a right-angle pipeline (18), and the vertical pipeline (17) is fixedly connected to the output end of the water pump (7).
7. A liquid-cooled intercooler having a straight plate main sheet according to claim 1, characterized in that: The fixed frame (1) is provided with an input pipeline (2), and one end of the input pipeline (2) is fixedly connected to the inside of the fixed frame (1).