Visual inspection mechanism of multi-station assembly machine

Abstract

The utility model relates to the technical field of multi-station assembling machines, in particular to a multi-station assembling machine visual inspection mechanism which mainly comprises an assembling machine base, the middle of the top end of the assembling machine base is connected with a machining rotary disc, the outer side of the top end of the assembling machine base is connected with a part conveying frame, and a detection installation frame is installed in front of the top end of the assembling machine base. The detection adjusting assembly comprises a rotating pressing plate, a sliding frame is arranged at the bottom end of the rotating pressing plate, a sliding block is arranged on the inner side of the sliding frame, a detection head is arranged at the front end of the sliding block, the light source adjusting assembly comprises a top plate, and a light shielding plate is arranged at the top end of the top plate. According to the visual inspection mechanism of the multi-station assembly machine, the position of the sliding block is controlled by rotating the pressing plate, the vertical position of the detection head is adjusted, the sliding frame is controlled to transversely move left and right through the buffer guide rod on the inner side of the fixed block, mirror surface light reflection can be avoided by adjusting the range of the detection head in the detection process, and the detection precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of multi-station assembly machine technology, specifically a vision inspection mechanism for multi-station assembly machines. Background Technology

[0002] When assembling workpieces in a multi-station manner, a vision inspection mechanism is required to detect the position of the parts after each step of assembly. The vision inspection mechanism is integrated into the multi-station automatic assembly machine for real-time positioning, assembly quality inspection, error prevention and correction, ensuring assembly accuracy and yield.

[0003] The existing assembly equipment's inspection mechanism requires positional adjustments between processing stations to perform precision inspections on parts at different stations. However, during the inspection process, highly reflective metal surfaces (such as polished screws) may still produce specular reflections, leading to edge extraction errors. This can cause deviations in the inspection of the mating positions of the parts, affecting the accuracy of subsequent product processing and inspection. It may result in product damage or require rework and adjustment, impacting assembly efficiency. Therefore, optimization and improvement are needed. Utility Model Content

[0004] The purpose of this utility model is to provide a vision inspection mechanism for a multi-station assembly machine, so as to solve the problem mentioned in the background art that the intensity of reflection generated by the inspected parts has a certain impact on the inspection accuracy of the vision inspection mechanism.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-station assembly machine visual inspection mechanism, comprising: an assembly machine base, a processing turntable connected to the center of the top of the assembly machine base, a parts transfer frame connected to the outer side of the top of the assembly machine base, and an inspection mounting frame installed at the front of the top of the assembly machine base; and further comprising an inspection adjustment component and a light source adjustment component.

[0006] The detection adjustment component is located inside the detection mounting frame. The component includes a rotating pressure plate, with a sliding frame at the bottom of the rotating pressure plate. A slider is located inside the sliding frame, and a detection head is located at the front end of the slider. The detection adjustment component is used to adjust the detection position of the part. The light source adjustment component is located at the top of the detection mounting frame. It includes a top plate, with a light-shielding plate at the top and a ring-shaped supplementary light at the bottom inner side of the top plate. The light source adjustment component is used to adjust the illumination position of the light source.

[0007] Preferably, the rear end of the testing mounting frame is connected to a telescopic cylinder, and the rotating pressure plate is connected to the top end of the telescopic cylinder.

[0008] Preferably, a fixing block is installed at the front end of the detection mounting frame, and the sliding frame is slidably connected to the inner side of the fixing block.

[0009] Preferably, the top of the slider is connected to an elastic connecting rod.

[0010] Preferably, a telescopic cylinder two is installed at the bottom end of the sliding frame, and a buffer guide rod is connected to the outside of the telescopic cylinder two.

[0011] Preferably, the top plate is connected to the top of the testing mounting frame, and rollers are connected to both sides of the top plate.

[0012] Preferably, the top of the top plate is connected to a telescopic cylinder three, and the light-shielding plate is connected to the outside of the telescopic cylinder three.

[0013] Preferably, a spherical connecting seat is connected to the inner bottom end of the top plate, and an adjusting seat is connected to the bottom end of the spherical connecting seat. A rubber ball sleeve is connected to the inner side of the adjusting seat, and the ring-shaped supplementary light is installed at the bottom end of the adjusting seat.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention controls the position of the slider by rotating the pressure plate, adjusts the up and down position of the detection head, and controls the left and right horizontal movement of the sliding frame by the buffer guide rod inside the fixed block. During the detection process, the range of the detection head can be adjusted to avoid mirror reflection and improve detection accuracy.

[0016] When the problem of metal reflection caused by external light sources is unavoidable, a combination of a top plate and a light shield is set at the top to block the external light source. The internal ring light can be adjusted in position by connecting the spherical connecting seat and the adjusting seat to achieve a suitable position, which facilitates the improvement of detection accuracy and the practicality of the equipment. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the testing mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the partially separated three-dimensional structure of the detection and adjustment component of this utility model;

[0020] Figure 4 This is a schematic diagram of a partially separated three-dimensional structure of the light source adjustment component of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the spherical connecting seat and the adjusting seat of this utility model.

[0022] In the diagram: 1. Assembly base; 2. Processing turntable; 3. Parts transfer frame; 4. Inspection mounting frame; 5. Telescopic cylinder one; 6. Rotating pressure plate; 7. Fixed block; 8. Sliding frame; 9. Slider; 10. Elastic connecting rod; 11. Inspection head; 12. Telescopic cylinder two; 13. Buffer guide rod; 14. Top plate; 15. Roller; 16. Telescopic cylinder three; 17. Light shield; 18. Spherical connecting seat; 19. Adjusting seat; 20. Rubber ball sleeve; 21. Ring supplement light. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] like Figure 1 - Figure 5 As shown, this application provides a multi-station assembly machine visual inspection mechanism, including: an assembly machine base 1, a processing turntable 2 connected to the middle of the top of the assembly machine base 1, a parts transfer frame 3 connected to the outer side of the top of the assembly machine base 1, and an inspection mounting frame 4 installed in front of the top of the assembly machine base 1.

[0026] The inner side of the inspection mounting frame 4 is provided with an inspection adjustment component, which includes a rotating pressure plate 6, and a sliding frame 8 is provided at the bottom of the rotating pressure plate 6. A slider 9 is provided inside the sliding frame 8, and an inspection head 11 is provided at the front end of the slider 9. The inspection adjustment component is used to adjust the inspection position of the part.

[0027] Specifically, such as Figure 2 As shown, the rear end of the testing mounting frame 4 is connected to a telescopic cylinder 5, and a rotating pressure plate 6 is connected to the top of the telescopic cylinder 5. The rotating pressure plate 6 and the testing mounting frame 4 are rotatably connected. When the telescopic cylinder 5 moves upward, the end of the rotating pressure plate 6 presses down, pushing the elastic connecting rod 10.

[0028] Specifically, such as Figure 2 As shown, a fixing block 7 is installed at the front end of the testing mounting bracket 4, and a sliding frame 8 is slidably connected to the inner side of the fixing block 7. The fixing block 7 can be adjusted to slide inside the sliding frame 8.

[0029] Specifically, such as Figure 3As shown, the top of the slider 9 is connected to an elastic connecting rod 10. The elastic connecting rod 10 is connected to the slider 9 and can control the up and down position of the detection head 11.

[0030] Specifically, such as Figure 3 As shown, a telescopic cylinder 12 is installed at the bottom of the sliding frame 8, and a buffer guide rod 13 is connected to the outside of the telescopic cylinder 12. The telescopic cylinder 12 drives the buffer guide rod 13 to move, which will cause the sliding frame 8 to slide, thus controlling the position of both ends of the detection head 11.

[0031] The top of the mounting bracket 4 is equipped with a light source adjustment component, which includes a top plate 14, a light shield 17 at the top of the top plate 14, and a ring light 21 at the bottom inner side of the top plate 14. The light source adjustment component is used to adjust the lighting position of the light source.

[0032] Specifically, such as Figure 4 As shown, the top plate 14 is connected to the top of the detection mounting frame 4, and rollers 15 are connected to both sides of the top plate 14. The rollers 15 are used to support the light shield 17 and reduce the friction of the light shield 17 during movement.

[0033] Specifically, such as Figure 4 As shown, a telescopic cylinder 16 is connected to the top of the top plate 14, and a light-shielding plate 17 is connected to the outside of the telescopic cylinder 16. The telescopic cylinder 16 controls the light-shielding plate 17 to extend outward, increasing the light-shielding area of ​​the top plate 14.

[0034] Specifically, such as Figure 5 As shown, a spherical connecting seat 18 is connected to the bottom inner side of the top plate 14, and an adjusting seat 19 is connected to the bottom of the spherical connecting seat 18. A rubber ball sleeve 20 is connected to the inner side of the adjusting seat 19. The ring light 21 is installed at the bottom of the adjusting seat 19. The spherical connecting seat 18 and the adjusting seat 19 are connected by rotation. The spherical setting can be adjusted arbitrarily within a certain range. The inner rubber ball sleeve 20 can increase the friction of rotation, improve the positioning effect after rotation, and control the angle of the ring light 21.

[0035] In this embodiment: by rotating the pressure plate 6 to control the position of the slider 9, the up and down position of the detection head 11 is adjusted. The buffer guide rod 13 inside the fixed block 7 controls the sliding frame 8 to move left and right. During the detection process, the range of the detection head 11 can be adjusted to avoid mirror reflection, which facilitates the smooth progress of the detection work. When external light sources are unavoidable, a combination of a top plate 14 and a light shield 17 is provided at the top to block the external light sources. The internal ring supplement light 21 can be adjusted in position by connecting the spherical connecting seat 18 and the adjusting seat 19 to achieve a suitable position.

[0036] Specifically, this solution involves the following: When processing on a five-station assembly machine, the parts transfer rack 3 is used to assemble and transfer parts on the processing turntable 2. During use, the assembly effect needs to be checked by the inspection head 11. Because the processed metal has a reflective effect, one end of the rotating pressure plate 6 can be moved by the telescopic cylinder 5, and then the other end squeezes the elastic connecting rod 10 and the slider 9. This allows the vertical position of the inspection head 11 to be adjustable. Then, the telescopic cylinder 2 controls the position of the buffer guide rod 13, and the position of the inspection head 11 is controlled by controlling the left and right position of the sliding frame 8, so that the inspection head 11 can avoid the reflection during inspection. When it is impossible to avoid the reflection, the telescopic cylinder 3 16 drives the light shield 17 to expand outward, so that the top plate 14 and the light shield 17 extend to block the external light source. The ring supplement light 21 at the bottom is used as a substitute. The ring supplement light 21 can be adjusted within a certain range under the spherical rotation connection of the spherical connecting seat 18 and the adjusting seat 19, which facilitates the accurate detection of the inspection head 11 and improves the product production quality.

[0037] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0038] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multi-station assembly machine vision inspection mechanism, comprising: Assemble the base (1), the top end of the middle of the processing turntable (2) is connected, and the top end of the base (1) is connected with the part transmission frame (3), the top end of the base (1) is installed with detection mounting frame (4), characterized in that, it still includes: Detection adjustment assembly, the inner side of detection mounting frame (4) is provided with detection adjustment assembly, detection adjustment assembly includes rotating pressing plate (6), and the bottom of rotating pressing plate (6) is provided with sliding frame (8), the inner side of sliding frame (8) is provided with sliding block (9), the front end of sliding block (9) is provided with detection head (11), and detection adjustment assembly is used for the detection position adjustment of part; Light source adjustment assembly, the top end of detection mounting frame (4) is provided with light source adjustment assembly, light source adjustment assembly includes top plate (14), the top end of top plate (14) is provided with light shield (17), the inner side bottom of top plate (14) is provided with annular light supplement lamp (21), and light source adjustment assembly is used for the light position adjustment of light source.

2. The multi-station assembly machine vision inspection mechanism of claim 1, wherein, The rear end of detection mounting frame (4) is connected with telescopic cylinder one (5), and rotating pressing plate (6) is connected to the top end of telescopic cylinder one (5).

3. The multi-station assembly machine vision inspection mechanism of claim 1, wherein, The front end of detection mounting frame (4) is installed with fixed block (7), and sliding frame (8) is slidably connected to the inner side of fixed block (7).

4. The multi-station assembly machine vision inspection mechanism of claim 1, wherein, The top end of sliding block (9) is connected with elastic connecting rod (10).

5. The vision inspection mechanism of claim 3, wherein, The bottom of sliding frame (8) is installed with telescopic cylinder two (12), and the outer side of telescopic cylinder two (12) is connected with buffer guide rod (13).

6. The multi-station assembly machine vision inspection mechanism of claim 1, wherein, The top end of top plate (14) is connected with telescopic cylinder three (16), and the outer side of telescopic cylinder three (16) is connected with light shield (17).

7. The vision inspection mechanism of claim 6, wherein, The inner side bottom of top plate (14) is connected with spherical connecting seat (18), and the bottom of spherical connecting seat (18) is connected with adjusting seat (19), the inner side of adjusting seat (19) is connected with rubber ball sleeve (20), and annular light supplement lamp (21) is installed at the bottom of adjusting seat (19).

8. The multi-station assembly machine vision inspection mechanism of claim 6, wherein, The top end of top plate (14) is connected with telescopic cylinder three (16), and the outer side of telescopic cylinder three (16) is connected with light shield (17). The inner side bottom of top plate (14) is connected with spherical connecting seat (18), and the bottom of spherical connecting seat (18) is connected with adjusting seat (19), the inner side of adjusting seat (19) is connected with rubber ball sleeve (20), and annular light supplement lamp (21) is installed at the bottom of adjusting seat (19).

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