Round tube flaw detection device

Abstract

The utility model belongs to the technical field of detection devices, and particularly relates to a round tube flaw detection device which comprises a base plate, transmission assemblies are symmetrically arranged at the two ends of the top of the base plate, each transmission assembly comprises a square shell, and U-shaped plates are symmetrically connected into the square shells in a sliding mode. A U-shaped plate is arranged in the square shell, a transmission roller used for clamping a circular tube is rotationally connected into the U-shaped plate, a detection assembly is arranged in the middle of the top end of the base plate, sliding grooves are symmetrically formed in the two sides of the square shell, sliding blocks are fixedly connected to the two sides of the U-shaped plate, and the two sliding blocks are slidably connected into the corresponding sliding grooves respectively. According to the round tube transmission device, a round tube penetrates through the space between the two transmission rollers of the transmission assembly, one transmission roller is driven by the gear motor to rotate so as to drive the round tube to transmit forwards, the distance between the two transmission rollers can be adjusted by sliding the two U-shaped plates in the using process, and then the round tube transmission device adapts to round tubes with different diameters; and the flexibility and practicability of the device are improved.

Description

Technical Field

[0001] This utility model belongs to the field of detection device technology, specifically relating to a circular tube flaw detection device. Background Technology

[0002] Shock absorber is a common term in the automotive chassis industry. An automotive shock absorber is actually a vibration damper. Shock absorbers are not only used in the suspension of automobiles, but also in other places, such as in the driver's cab, seats, steering wheel, etc. They can also be used as a buffer in the vehicle bumper. During the production of shock absorbers, round tubes are required to manufacture cylinders. During production, the round tubes need to be inspected for defects to prevent defective round tubes from being manufactured into cylinders.

[0003] The commonly used round pipe flaw detection equipment can only detect round pipes of the corresponding size. The setting of its conveying mechanism and detection mechanism is based on the corresponding size of round pipe, which has poor flexibility and is difficult to meet the flaw detection needs of round pipes of different sizes. Utility Model Content

[0004] The purpose of this invention is to provide a circular pipe flaw detection device that can adjust the distance between two transmission rollers by sliding two U-shaped plates, thereby adapting to circular pipes of different diameters and solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a circular tube flaw detection device, comprising a base plate, transmission components symmetrically arranged at both ends of the top of the base plate, the transmission components comprising a square shell, a U-shaped plate symmetrically slidably connected inside the square shell, a transmission roller for clamping the circular tube being rotatably connected inside the U-shaped plate, and a detection component arranged in the middle of the top of the base plate.

[0006] Furthermore, symmetrical grooves are provided on both sides of the square shell, and sliders are fixedly connected to both sides of the U-shaped plate. Two sliders are slidably connected inside the corresponding grooves. One end of one slider is fixedly connected to a reduction motor, and the output shaft of the reduction motor is fixedly connected to one end of the transmission roller.

[0007] Furthermore, arc-shaped protrusions are provided in the middle of both sides of the square shell.

[0008] Furthermore, a lead screw is rotatably connected to the middle of one end of the U-shaped plate via a bearing. The lead screw passes through the square shell and is threadedly connected to the square shell.

[0009] Furthermore, a handle is fixedly connected to one end of the lead screw.

[0010] Furthermore, support frames are fixedly connected to both sides of the square shell, and the bottom end of the support frame is fixedly connected to the top end of the substrate.

[0011] Furthermore, the detection component includes a fixed connection to the top of the substrate, a polygonal hole in the middle of the substrate, and cameras equidistantly distributed around the axis of the circular plate on the sidewall of the polygonal hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the round tube passes between the two transmission rollers of the transmission component, and one of the transmission rollers is driven to rotate by the reduction motor, thereby driving the round tube forward. In use, the distance between the two transmission rollers can be adjusted by sliding the two U-shaped plates, thus adapting to round tubes of different diameters and improving the flexibility and practicality of the device. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a front view of the present invention;

[0015] Figure 3 This is a three-dimensional structural diagram of the transmission component of this utility model;

[0016] Figure 4 This is the left view of the present invention.

[0017] The attached diagram lists the components represented by each number as follows:

[0018] 1. Base plate; 2. Transmission assembly; 21. Square shell; 22. U-shaped plate; 23. Conduction roller; 24. Slide groove; 25. Slider; 26. Gear motor; 27. Arc-shaped protrusion; 28. Lead screw; 29. ​​Handle; 210. Support frame; 3. Detection assembly; 31. Circular plate; 32. Polygonal hole; 33. Camera. Detailed Implementation

[0019] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0020] like Figure 1-3As shown, a circular tube flaw detection device includes a base plate 1. Transmission components 2 are symmetrically arranged at both ends of the top of the base plate 1. The transmission components 2 include a square shell 21. A U-shaped plate 22 is symmetrically slidably connected inside the square shell 21. A conduction roller 23 for clamping the circular tube is rotatably connected inside the U-shaped plate 22. A detection component 3 is arranged in the middle of the top of the base plate 1. Slide grooves 24 are symmetrically arranged on both sides of the square shell 21. A slider 25 is fixedly connected to both sides of the U-shaped plate 22. Two sliders 25 are slidably connected inside the corresponding slide grooves 24. A reduction motor 26 is fixedly connected to one end of one slider 25. The output shaft of the reduction motor 26 is fixedly connected to one end of the conduction roller 23.

[0021] According to the above structure, in use, the round tube passes between the two transmission rollers 23 of the transmission component 2. The reduction motor 26 drives one of the transmission rollers 23 to rotate, thereby driving the round tube forward. When the round tube passes the detection component 3, the detection component 3 will detect the round tube and thus perform flaw detection. In use, the distance between the two transmission rollers 23 can be adjusted by sliding the two U-shaped plates 22, thereby adapting to round tubes of different diameters.

[0022] like Figure 2 and 3 As shown, arc-shaped protrusions 27 are provided in the middle of both sides of the square shell 21, and support frames 210 are fixedly connected to both sides of the square shell 21. The bottom end of the support frame 210 is fixedly connected to the top end of the substrate 1.

[0023] According to the above structure, during use, the square shell 21 is fixedly mounted on the base plate 1 by the support frame 210. The arc-shaped protrusion 27 is set to provide space for the round tube to pass through between the two transmission rollers 23, so as to meet the flaw detection of round tubes of different sizes.

[0024] like Figure 3 As shown, a lead screw 28 is rotatably connected to the middle of one end of the U-shaped plate 22 via a bearing. The lead screw 28 passes through the square shell 21 and is threadedly connected to the square shell 21. A handle 29 is fixedly connected to one end of the lead screw 28.

[0025] According to the above structure, when adjusting the position of the U-shaped plate 22, the screw 28 is rotated by the handle 29 to adjust the position of the U-shaped plate 22 up and down. The sliding grooves 24 on both sides of the U-shaped plate 22 slide inside the corresponding sliding grooves 24, thereby improving the stability of the U-shaped plate 22 when sliding.

[0026] like Figure 4 As shown, the detection component 3 includes a polygonal hole 32 fixedly connected to the top of the substrate 1, and a camera 33 equidistantly distributed around the axis of the circular plate 31 on the side wall of the polygonal hole 32.

[0027] According to the above structure, during the inspection, the camera 33 is electrically connected to the computer terminal of the peripheral device. When the round tube passes through the camera 33 during the inspection, the camera 33 takes a picture of the round tube and transmits the captured image to the computer terminal. The computer processes the image and identifies the rust and dents on the surface of the round tube. Based on the damage detected by the corresponding camera 33, the location of the damage can be quickly located.

[0028] The working principle of this utility model is as follows: In use, the round tube passes between the two transmission rollers 23 of the transmission component 2. The reduction motor 26 drives one of the transmission rollers 23 to rotate, thereby driving the round tube forward. When the round tube passes through the detection component 3, the detection component 3 will detect the round tube, thereby performing flaw detection. In use, the distance between the two transmission rollers 23 can be adjusted by sliding the two U-shaped plates 22 to accommodate round tubes of different diameters. The arc-shaped protrusion 27 is set to provide space for the round tube to pass between the two transmission rollers 23, satisfying the flaw detection of round tubes of different sizes. When the U-shaped plate 22 is in position, the screw 28 is rotated by the handle 29 to adjust its position up and down. The sliding grooves 24 on both sides of the U-shaped plate 22 slide inside the corresponding grooves 24, thereby improving the stability of the U-shaped plate 22 when sliding. During the inspection, the camera 33 is electrically connected to the computer terminal of the peripheral device. When the round tube passes through the camera 33 during the inspection, the camera 33 takes a picture of the round tube and transmits the captured image to the computer terminal. The computer processes the image and identifies rust and dents on the surface of the round tube. Based on the damage detected by the corresponding camera 33, the location of the damage can be quickly located.

[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A round tube inspection apparatus comprising a base plate (1), characterized in that: The both ends of the top of the base plate (1) are symmetrically provided with transmission assemblies (2), the transmission assembly (2) comprises a square shell (21), the inside of the square shell (21) is symmetrically and slidably connected with a U-shaped plate (22), the inside of the U-shaped plate (22) is rotatably connected with a conducting roller (23) for clamping a circular pipe, and the middle of the top of the base plate (1) is provided with a detection assembly (3).

2. A round tube inspection apparatus according to claim 1, characterized by: The both sides of the square shell (21) are symmetrically provided with sliding grooves (24), the both sides of the U-shaped plate (22) are fixedly connected with sliding blocks (25), the two sliding blocks (25) are slidably connected in the corresponding sliding grooves (24) respectively, one end of the sliding block (25) is fixedly connected with a speed reducer (26), and the output shaft of the speed reducer (26) is fixedly connected with one end of the conducting roller (23).

3. The apparatus of claim 1 wherein: The middle of the both sides of the square shell (21) is provided with an arc-shaped protrusion (27).

4. The apparatus of claim 1 wherein: The middle of one end of the U-shaped plate (22) is rotatably connected with a lead screw (28) through a bearing, the lead screw (28) penetrates the square shell (21), and the lead screw (28) is screw-connected with the square shell (21).

5. A device for detecting defects in a pipe according to claim 4, characterized in that: One end of the lead screw (28) is fixedly connected with a handle (29).

6. The apparatus of claim 1 wherein: The both sides of the square shell (21) are fixedly connected with support frames (210), and the bottom end of the support frame (210) is fixedly connected with the top end of the base plate (1).

7. The apparatus of claim 1 wherein: The detection assembly (3) comprises a circular plate (31) fixedly connected with the top of the base plate (1), and the middle of the base plate (1) is provided with a polygonal hole (32), and the side wall of the polygonal hole (32) is provided with cameras (33) equidistantly distributed around the axis of the circular plate (31).

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