Wire bundling equipment for cable processing
The design, including detachable feeding and guiding components, solves the problem of difficult disassembly of existing wire bundling equipment, enabling rapid disassembly and repair, and facilitating the maintenance of cable production equipment.
Patent Information
- Application Number
- CN202520618892.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In existing cable production wire bundling equipment, each mechanism is fixed by multiple bolts, which makes disassembly and replacement operations troublesome, and the bolts are easy to lose, affecting the efficiency of equipment maintenance and replacement.
It adopts detachable feeding components, guiding components, wire splitting reels, wire bundling reels and receiving components, and is stably installed on the corresponding frame by its own weight, eliminating the need for bolts and screws, and realizing quick disassembly and replacement.
It simplifies the disassembly and repair process of equipment, improves the convenience of replacement and maintenance, and reduces the risk of lost parts.
Smart Images
Figure CN223977737U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable bundle technology, and more particularly to a cable bundle processing equipment. Background Technology
[0002] Wire bundling machines are mainly used for cables. They are simple, safe, and reliable to operate, and can twist multiple individual wire cores together according to specified models. The twisting speed is fast, and the wires are regularly bundled into a single unit at a certain length, facilitating the application of functional materials or rubber sheaths during wire production. Currently, most wire bundling equipment used in power cable production relies on multiple bolts for fixed installation, making disassembly and replacement cumbersome. Furthermore, the screws and bolts are small and prone to loss during repeated disassembly. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides a cable processing wire bundling device. It includes a feeding mechanism for feeding the wire cores, a guiding mechanism for guiding the wire cores and providing tension, a wire separating mechanism for organizing the wire cores and delivering them to the wire bundling mechanism, a wire bundling mechanism for bundling multiple wire cores, and a wire collecting mechanism for collecting the bundled wire cores. Since the feeding component, guiding component, wire separating reel, and wire bundling reel are detachably mounted on the feeding rack, the guiding component, the wire separating reel, the wire bundling reel, and the wire collecting component are detachably mounted on the collecting rack, each component can be stably placed on its corresponding rack solely by its own weight, eliminating the need for bolts and screws. Therefore, when replacement or repair is required, parts can be easily removed for replacement or repair, making disassembly and assembly simple and convenient to operate.
[0004] To achieve the above objectives, the present invention provides a cable processing wire bundling device, comprising a base, a feeding mechanism and a guiding mechanism mounted on the base, a wire separating mechanism and a wire bundling mechanism mounted on the base, and a receiving mechanism mounted on the base. The feeding mechanism, guiding mechanism, wire separating mechanism, wire bundling mechanism, and receiving mechanism are arranged sequentially in a step-by-step manner. The feeding mechanism includes a feeding frame mounted on the base and a detachable feeding assembly mounted on the feeding frame. The guiding mechanism includes a guide frame mounted on the base and a detachable guiding assembly mounted on the guide frame. The wire splitting mechanism includes a wire splitting frame mounted on the base and a wire splitting reel detachably mounted on the wire splitting frame. The wire bundling mechanism includes a wire bundling frame mounted on the base and a wire bundling reel detachably mounted on the wire bundling frame. The material receiving mechanism includes a material receiving frame mounted on the base and a material receiving assembly detachably mounted on the material receiving frame. The material feeding assembly, the guide assembly, the wire splitting reel, the wire bundling reel, and the material receiving assembly are arranged sequentially according to the process. The height of the guide assembly is greater than the height of the material feeding assembly and the wire splitting mechanism. The center line of the wire splitting reel and the center line of the wire bundling reel are located on the same axis.
[0005] As a preferred embodiment, the feeding assembly includes a feeding shaft mounted on the feeding rack and a feeding roller rotatably mounted on the feeding shaft. The receiving rack is provided with a first front placement groove, a first rear placement groove, a first receiving groove, and a feeding groove. One end of the feeding shaft is placed in the first front placement groove, and the other end of the feeding shaft is placed in the first rear placement groove. There are multiple feeding grooves, receiving grooves, and feeding rollers, which are spaced apart. The first front placement groove, the first rear placement groove, and the first receiving groove are connected to the feeding groove. The feeding roller is located in the feeding groove, and a portion of the feeding roller is placed in the first receiving groove. The feeding roller is detachably mounted on the feeding shaft.
[0006] As a preferred embodiment, the guide assembly includes a first guide bearing and a second guide bearing mounted on the guide frame, a guide shaft, and detachable guide wheels mounted on the guide shaft. One end of the guide shaft is mounted on the first guide bearing, and the other end of the guide shaft is mounted on the second guide bearing. There are multiple guide wheels arranged at intervals.
[0007] As a preferred embodiment, the guide frame is provided with a first guide bearing groove, a second guide bearing groove, and a guide groove. The first guide bearing groove and the second guide bearing groove are both connected to the guide groove. The first guide bearing is placed in the first guide bearing groove, the second guide bearing is placed in the second guide bearing groove, and the guide wheel is located in the guide groove.
[0008] As a preferred embodiment, the cable distribution frame is provided with a cable distribution groove, the cable distribution disc is placed in the cable distribution groove, the cable distribution disc is provided with multiple cable distribution holes, and the cable distribution holes are spaced apart.
[0009] As a preferred embodiment, the wire bundle frame is provided with a wire bundle groove, the wire bundle disc is placed in the wire bundle groove, and the wire bundle disc is provided with a wire bundle hole.
[0010] As a preferred embodiment, the receiving assembly includes a first receiving bearing and a second receiving bearing mounted on the receiving rack, a receiving roller, a receiving motor mounted on the base, and a transmission belt. One end of the receiving roller is mounted on the first receiving bearing, and the other end of the receiving roller is mounted on the second receiving bearing. One end of the transmission belt is mounted on the output end of the receiving motor, and the other end of the transmission belt is mounted on the receiving roller.
[0011] As a preferred embodiment, the take-up rack is provided with a first take-up bearing groove, a second take-up bearing groove, and a take-up groove. The first take-up bearing groove and the second take-up bearing groove are both connected to the take-up groove. The first take-up bearing is placed in the first take-up bearing groove, and the second take-up bearing is placed in the second take-up bearing groove.
[0012] The beneficial effects of this utility model are as follows: the feeding mechanism is used to feed the wire cores, the guiding mechanism is used to guide the wire cores and exert a certain tension on the wire cores, the wire separating mechanism is used to organize the wire cores and send them to the wire bundling mechanism, the wire bundling mechanism is used to bundle multiple wire cores, and the wire taking-up mechanism is used to take-up the wire cores after bundling. Since the feeding component, the guiding component, the wire separating plate, the wire bundling plate, and the wire taking-up component are detachably installed on the feeding rack, each component can be stably placed on the corresponding rack by its own weight alone, without the need for bolts and screws. Therefore, when replacement or repair is required, the parts can be removed in time for replacement or repair. The disassembly and assembly are simple and easy to operate. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a cable processing wire bundling device according to this utility model.
[0014] Figure 2 for Figure 1 An exploded view of the feeding mechanism in a cable processing wire bundling device.
[0015] Figure 3 for Figure 1 An exploded view of the guiding mechanism in a cable processing wire bundling device.
[0016] Figure 4 for Figure 1 An exploded view of the wire-splitting mechanism in a cable processing wire-bundling device.
[0017] Figure 5 for Figure 1 An exploded view of the wire bundling mechanism in a wire bundling device for cable processing.
[0018] Figure 6 for Figure 1 An exploded view of the material receiving mechanism in a cable processing wire bundling device.
[0019] Reference numerals: 100, base; 200, feeding mechanism; 210, feeding rack; 211, first front placement slot; 212, first rear placement slot; 213, first receiving slot; 214, feeding slot; 220, feeding assembly; 221, feeding shaft; 222, feeding roller; 300, guiding mechanism; 310, guide frame; 311, first guide bearing slot; 312, second guide bearing slot; 313, guide slot; 320, guide assembly; 321, first guide bearing; 322, second guide bearing; 323, guide shaft; 324, guide... 400. Guide wheel; 410. Wire separating mechanism; 411. Wire separating frame; 420. Wire separating reel; 421. Wire separating hole; 500. Wire bundling mechanism; 510. Wire bundling frame; 511. Wire bundling groove; 520. Wire bundling reel; 521. Wire bundling hole; 600. Take-up mechanism; 610. Take-up frame; 611. First take-up bearing groove; 612. Second take-up bearing groove; 613. Take-up groove; 620. Take-up assembly; 621. First take-up bearing; 622. Second take-up bearing; 623. Take-up roller; 624. Take-up motor; 625. Drive belt. Detailed Implementation
[0020] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] like Figures 1 to 6As shown, this utility model provides a cable processing wire bundling device, including a base 100, a feeding mechanism 200 and a guiding mechanism 300 mounted on the base 100, a wire splitting mechanism 400 and a wire bundling mechanism 500 mounted on the base 100, and a receiving mechanism 600 mounted on the base 100. The feeding mechanism 200, guiding mechanism 300, wire splitting mechanism 400, wire bundling mechanism 500, and receiving mechanism 600 are arranged sequentially in the following order. The feeding mechanism 200 includes a feeding rack 210 mounted on the base 100 and a detachable feeding assembly 220 mounted on the feeding rack 210. The guiding mechanism 300 includes a guide frame 310 mounted on the base 100 and a detachable guide assembly 320 mounted on the guide frame 310. Structure 400 includes a wire splitter 410 mounted on base 100 and a detachable wire splitter 420 mounted on wire splitter 410. Wire bundling mechanism 500 includes a wire bundling frame 510 mounted on base 100 and a detachable wire bundling 520 mounted on wire bundling frame 510. Material receiving mechanism 600 includes a material receiving frame 610 mounted on base 100 and a detachable material receiving assembly 620 mounted on material receiving frame 610. Material feeding assembly 220, guide assembly 320, wire splitter 420, wire bundling 520, and material receiving assembly 620 are arranged sequentially according to the process. The height of guide assembly 320 is greater than the height of material feeding assembly 220 and wire splitting mechanism 400. The center line of wire splitter 420 and the center line of wire bundling 520 are located on the same axis. The feeding mechanism 200 is used to feed the wire cores, the guiding mechanism 300 is used to guide the wire cores and provide a certain tension to them, the wire splitting mechanism 400 is used to organize the wire cores and send them to the wire bundling mechanism, the wire bundling mechanism 500 is used to bundle multiple wire cores, and the wire take-up mechanism 600 is used to take up the bundled wire cores. Since the feeding component 220, the guiding component 320, the wire splitting reel 420, the wire bundling reel 520, and the wire take-up component 620 are detachably installed on the feeding rack 210, each component can be stably placed on the corresponding rack by its own weight, without the need for bolts and screws. Therefore, when replacement or repair is required, the parts can be removed and replaced or repaired in a timely manner. The disassembly and assembly are simple and easy to operate.
[0024] Since the height of the guide component 320 is greater than the height of the feeding component 220 and the wire separating mechanism 400, when the wire core of the feeding component 220 is fed to the wire separating mechanism 400 through the guide component, the guide component 320 can guide and tension the wire core.
[0025] The feeding assembly 220 includes a feeding shaft 221 mounted on the feeding rack 210 and a feeding roller 222 rotatably mounted on the feeding shaft 221. The receiving rack 610 is provided with a first front placement groove 211, a first rear placement groove 212, a first receiving groove 213, and a feeding groove 214. One end of the feeding shaft 221 is placed in the first front placement groove 211, and the other end of the feeding shaft 221 is placed in the first rear placement groove 212. There are multiple feeding grooves 214, receiving grooves, and feeding rollers 222, which are spaced apart. The first front placement groove 211, the first rear placement groove 212, and the first receiving groove 213 are connected to the feeding groove 214. The feeding roller 222 is located in the feeding groove 214, and part of the feeding roller 222 is placed in the first receiving groove 213. The feeding roller 222 is detachably mounted on the feeding shaft 221. In this embodiment, the feeding shaft 221 has feeding handles at both ends. When it is necessary to replace the wire core of different sizes, the feeding shaft 221 is removed from the feeding rack 210 by the feeding handles, and the feeding roller 222 is removed from the feeding shaft 221 and replaced with the feeding roller 222 of the required wire core. Then the feeding shaft 221 is placed back onto the feeding rack 210 by the feeding handles. The replacement is convenient and simple. The feeding shaft 221 and the feeding roller 222 can be stably placed on the feeding rack 210 by their own weight.
[0026] The guide assembly 320 includes a first guide bearing 321 and a second guide bearing 322 mounted on the guide frame 310, a guide shaft 323, and guide wheels 324 detachably mounted on the guide shaft 323. One end of the guide shaft 323 is mounted on the first guide bearing 321, and the other end is mounted on the second guide bearing 322. Multiple guide wheels 324 are spaced apart. The guide frame 310 has a first guide bearing groove 311, a second guide bearing groove 312, and a guide groove 313. Both the first guide bearing groove 311 and the second guide bearing groove 312 communicate with the guide groove 313. The first guide bearing 321 is placed in the first guide bearing groove 311, the second guide bearing 322 is placed in the second guide bearing groove 312, and the guide wheels 324 are located in the guide groove 313. In this embodiment, the guide shaft 323 has guide handles at both ends. When a guide wheel 324 of a different size is needed, the guide shaft 323 is removed from the guide frame 310 by using the guide handles. Then, the first guide bearing 321 and the second guide bearing 322 are removed from the guide shaft 323. The guide wheel 324 is then removed and replaced with the guide wheel 324 of the required size. After replacement, the guide shaft 323 is placed back onto the guide frame 310 by using the guide handles. The replacement is convenient and simple, and the guide shaft 323 and the guide wheel 324 can be stably placed on the guide frame 310 by their own weight.
[0027] The cable distribution frame 410 has a cable distribution groove 411, and the cable distribution plate 420 is placed in the cable distribution groove 411. The cable distribution plate 420 has multiple cable distribution holes 421, which are spaced apart. When it is necessary to replace the cable distribution plate 420 with a different size of cable distribution hole 421, the cable distribution plate 420 can be removed from the cable distribution groove 411. The replacement is simple and convenient, and the cable distribution plate 420 can be stably placed in the cable distribution groove 411 by its own weight.
[0028] The wire bundle holder 510 is provided with a wire bundle groove 511, and the wire bundle disc 520 is placed in the wire bundle groove 511. The wire bundle disc 520 is provided with a wire bundle hole 521. When it is necessary to replace the wire bundle disc 520 with a different size wire bundle hole 521, the wire bundle disc 520 can be removed from the wire bundle groove 511. The replacement is simple and convenient, and the wire bundle disc 520 can be stably placed in the wire bundle groove 511 by its own weight.
[0029] The take-up assembly 620 includes a first take-up bearing 621 and a second take-up bearing 622 mounted on the take-up rack 610, a take-up roller 623, a take-up motor 624 mounted on the base 100, and a drive belt. One end of the take-up roller 623 is mounted on the first take-up bearing 621, and the other end is mounted on the second take-up bearing 622. One end of the drive belt is mounted on the output end of the take-up motor 624, and the other end is mounted on the take-up roller 623. The take-up rack 610 is provided with a first take-up bearing groove 611, a second take-up bearing groove 612, and a take-up groove 613. Both the first take-up bearing groove 611 and the second take-up bearing groove 612 are connected to the take-up groove 613. The first take-up bearing 621 is placed in the first take-up bearing groove 611, and the second take-up bearing 622 is placed in the second take-up bearing groove 612. In this embodiment, the take-up roller 623 has take-up handles at both ends. When a new take-up roller 623 needs to be replaced for take-up, one end of the drive belt 625 is removed from the take-up roller 623, and then the take-up roller 623 is lifted by the take-up handles and removed from the take-up frame 610. Next, the first take-up bearing 621 and the second take-up bearing 622 are removed from the take-up roller 623. After replacing the new take-up roller 623, the first take-up bearing 621 and the second take-up bearing 622 are installed on the new take-up roller 623. Then, the take-up roller 623 is lifted by the take-up handles and placed on the take-up frame 610. Finally, one end of the drive belt 625 is installed on the take-up roller 623. The replacement is simple and convenient. The take-up roller 623 can be stably placed on the take-up frame 610 by its own weight.
[0030] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A wire bundling apparatus for cable processing, characterized by comprising: The device comprises a base, a feeding mechanism and a guiding mechanism installed on the base, a separating mechanism and a bundling mechanism installed on the base, and a collecting mechanism installed on the base, the feeding mechanism, the guiding mechanism, the separating mechanism, the bundling mechanism and the collecting mechanism are sequentially arranged according to the working procedure, the feeding mechanism comprises a feeding rack installed on the base and a feeding assembly detachably installed on the feeding rack, the guiding mechanism comprises a guiding rack installed on the base and a guiding assembly detachably installed on the guiding rack, the separating mechanism comprises a separating rack installed on the base and a separating disc detachably installed on the separating rack, the bundling mechanism comprises a bundling rack installed on the base and a bundling disc detachably installed on the bundling rack, the collecting mechanism comprises a collecting rack installed on the base and a collecting assembly detachably installed on the collecting rack, the feeding assembly, the guiding assembly, the separating disc, the bundling disc and the collecting assembly are sequentially arranged according to the working procedure, the height of the guiding assembly is greater than the height of the feeding assembly and the separating mechanism, and the center line of the separating disc and the center line of the bundling disc are located on the same axis.
2. A stranding apparatus for processing an electrical cable according to claim 1, characterized in that: The feeding assembly comprises a feeding shaft installed on the feeding rack and a feeding roller rotatably installed on the feeding shaft, the collecting rack is provided with a first front placement groove, a first rear placement groove, a first receiving groove and a feeding groove, one end of the feeding shaft is placed in the first front placement groove, the other end of the feeding shaft is placed in the first rear placement groove, the feeding groove, the receiving groove and the feeding roller are multiple and are arranged at intervals, the first front placement groove, the first rear placement groove and the first receiving groove are communicated with the feeding groove, the feeding roller is located in the feeding groove, part of the feeding roller is placed in the first receiving groove, and the feeding roller is detachably installed on the feeding shaft.
3. A stranding apparatus for processing a cable as defined in claim 1, characterized in that: The guiding assembly comprises a first guiding bearing and a second guiding bearing installed on the guiding rack, a guiding shaft, and a guiding wheel detachably installed on the guiding shaft, one end of the guiding shaft is installed on the first guiding bearing, the other end of the guiding shaft is installed on the second guiding bearing, and the guiding wheel is multiple and is arranged at intervals.
4. A stranding apparatus for processing a cable according to claim 3, characterized in that: The guiding rack is provided with a first guiding bearing groove, a second guiding bearing groove and a guiding groove, the first guiding bearing groove and the second guiding bearing groove are communicated with the guiding groove, the first guiding bearing is placed in the first guiding bearing groove, the second guiding bearing is placed in the second guiding bearing groove, and the guiding wheel is located in the guiding groove.
5. The stranding apparatus of claim 1 wherein: The separating rack is provided with a separating groove, the separating disc is placed in the separating groove, the separating disc is provided with a separating hole, and the separating hole is multiple and is arranged at intervals.
6. The stranding apparatus of claim 1 wherein: The bundling rack is provided with a bundling groove, the bundling disc is placed in the bundling groove, and the bundling disc is provided with a bundling hole.
7. The stranding apparatus of claim 1 wherein: The collecting assembly comprises a first collecting bearing and a second collecting bearing installed on the collecting frame, a collecting roller, a collecting motor installed on the base, and a transmission belt, one end of the collecting roller is installed on the first collecting bearing, the other end of the collecting roller is installed on the second collecting bearing, one end of the transmission belt is installed on the output end of the collecting motor, and the other end of the transmission belt is installed on the collecting roller.
8. A stranding apparatus for processing an electrical cable according to claim 7, characterized in that: The collecting frame is provided with a first collecting bearing groove, a second collecting bearing groove and a winding groove, the first collecting bearing groove and the second collecting bearing groove are communicated with the winding groove, the first collecting bearing is placed in the first collecting bearing groove, and the second collecting bearing is placed in the second collecting bearing groove.