Bird-proof insulating protective cover for insulating rod method operation, forming mold of composite material shape-following framework, prefabricated part forming mold and vulcanization mold

By designing a bird-proof insulating protective cover with a high-rigidity composite conformal skeleton and a detachable limiting structure, the problem of unstable shape in the existing insulating rod method was solved, realizing safe and automated installation of high-voltage lines and reducing labor intensity and economic losses.

CN223977747UActive Publication Date: 2026-03-06ANHUI MENGKES AVIATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing bird-proof insulating covers are flexible and difficult to maintain their shape on 10kV high-voltage distribution lines, making installation using the insulating pole method difficult, posing safety risks and inefficiency.

Method used

An insulated protective cover for bird protection using the insulated rod method was designed. It adopts a high-rigidity composite material conformal frame and a detachable limiting structure, combined with silicone rubber material, to ensure shape stability during lifting and to automate installation via insulated rods.

Benefits of technology

It enables safe and efficient automated installation on high-voltage lines, reduces labor intensity and construction costs, prevents birds from touching live parts and causing short circuits and other faults, and ensures the stable operation of the power system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223977747U_ABST
    Figure CN223977747U_ABST
Patent Text Reader

Abstract

The utility model discloses an anti-bird insulating protective cover for insulating rod method operation, which comprises an insulator protective cover and a lifting ring positioned at the top of the insulator protective cover, a lead protective cover I and a lead protective cover II are respectively arranged on two sides of the insulator protective cover, and the lead protective cover I and the lead protective cover II are symmetrically arranged relative to the insulator protective cover. The lower ends of the wire protection cover I and the wire protection cover II are provided with openings. According to the utility model, the high-rigidity composite material insulation framework is embedded in the insulator protection cover and the lead protection cover, so that the integral rigidity is ensured, and the appearance can be kept unchanged when the insulator protection cover and the lead protection cover are lifted at any part. The lifting ring in the middle of the variable cover body can be sleeved with a hook ring of the injection gun type insulation operating rod, and installation is carried out through an insulation rod operation method. The insulating rod is simple in structure, can enable operators to be far away from an electrified body, improves the operation safety, can further achieve automatic operation through the insulating rod, reduces the labor intensity, improves the operation efficiency, reduces the construction cost, and has a good popularization prospect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of protective covers for linear insulating terminals of power distribution networks, and in particular to a bird-proof insulating protective cover for insulating rod operation, a molding die for a conformal skeleton of composite materials, a molding die for prefabricated parts, and a vulcanization die. Background Technology

[0002] Birds' activities, nesting, and roosting on power line towers can easily lead to them touching live conductors, causing short circuits, tripping, and other accidents. This seriously affects the safe and stable operation of the power system and causes significant economic losses. Installing bird-proof insulating covers on the straight insulators of bare distribution conductors can prevent birds from contacting exposed conductors and joints, thus avoiding economic losses caused by power outages due to phase-to-phase short circuits, grounding, and other factors.

[0003] On 10kV high-voltage distribution lines, the bird-proof insulating protective covers currently in use are made of vulcanized silicone rubber. They have the natural softness of rubber products. When working without power interruption, they can only be installed using insulating gloves. This results in low efficiency of working at heights, high requirements for the skill level and physical fitness of the operators, and certain safety risks during the operation.

[0004] Using insulated rods allows workers to stay away from contact with live parts, improving safety. In addition, insulated rods can automate the operation, reduce labor intensity, and improve work efficiency and construction costs.

[0005] The bird-proof insulating protective cover used for the linear insulating terminal is a long tube structure. Due to the softness of the silicone rubber material, the current insulating protective cover cannot maintain its static shape during lifting and installation, and cannot meet the technical requirements of remote installation using the insulating rod operation method. Utility Model Content

[0006] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a bird-proof insulating protective cover for the insulating rod method, a molding die for a composite material conformal skeleton, a preform molding die, and a vulcanization die.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] An insulating protective cover for bird protection using the insulating rod method, a molding die for a conformal composite skeleton, a precast molding die, and a vulcanizing die are disclosed. The protective cover includes an insulator cover and a lifting ring at its top. A conductor protective cover I and a conductor protective cover II are respectively provided on both sides of the insulator protective cover. The conductor protective cover I and conductor protective cover II are symmetrically arranged about the insulator protective cover. Both conductor protective cover I and conductor protective cover II have openings at their lower ends. The edges of the openings of conductor protective cover I and conductor protective cover II are respectively provided with retaining edges I and II, and both retaining edges I and retaining edges II are provided with detachable limiting structures.

[0009] Preferably, the detachable limiting structure includes a buckle, which is a flat spindle structure with one end being a tapered structure. Both the buckle edge I and buckle edge II are provided with several insertion holes corresponding to the buckle.

[0010] Preferably, the insulator protective cover is an inverted circular bowl-shaped structure.

[0011] Preferably, the intermediate layer of the insulator protective cover, conductor protective cover I and conductor protective cover II is embedded with a composite material conformal skeleton.

[0012] A molding die for a conformal skeleton of composite material includes a conformal skeleton forming female mold and a conformal skeleton forming male mold. The conformal skeleton forming female mold has a fiber layup recess on one side, and the conformal skeleton forming male mold has a male mold working surface on one side, which is a raised structure.

[0013] A bird-proof insulating protective cover for insulating rod operation, a molding mold for conformal composite material skeleton, a preform molding mold, and a preform molding mold for vulcanization, comprising a preform vulcanization female mold and a preform vulcanization male mold, wherein the preform vulcanization female mold and the preform vulcanization male mold are respectively provided with mutually interlocking female mold working surface and male mold working surface on opposite sides.

[0014] A mold for forming a bird-proof insulating protective cover, a composite conformal skeleton, a preform forming mold, and a vulcanizing mold for a vulcanizing mold, comprising a protective cover vulcanizing male mold, a protective cover vulcanizing upper female mold, and a protective cover vulcanizing lower female mold, wherein the protective cover vulcanizing male mold, the protective cover vulcanizing upper female mold, and the protective cover vulcanizing lower female mold are assembled by connecting parts.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the conductor protection cover and the edge clip are made of silicone rubber as a whole, which can be used as a protective sleeve for 10kV and 20kV insulators and has good versatility in distribution network lines; it can insulate and isolate the insulator and the nearby bare conductors, preventing birds from touching high-voltage live parts when they are active, causing short circuits, grounding and other faults in the line, ensuring the safe operation of power lines and avoiding economic losses caused by power outages.

[0016] The insulator and conductor protective covers are embedded with a high-rigidity composite material insulating skeleton, ensuring overall rigidity and maintaining their shape when lifted from any point. The lifting ring in the middle of the cover can be fitted into the hook of the gun-type insulating operating rod for installation using the insulating rod method. This allows workers to avoid contact with live parts, improving operational safety. Furthermore, the insulating rod can be used to automate the operation, reducing labor intensity, increasing work efficiency, and lowering construction costs, showing promising prospects for widespread adoption. Attached Figure Description

[0017] To illustrate the technical solutions in the embodiments of this utility model or the prior art more specifically and intuitively, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the bird-proof insulating protective cover, composite material conformal skeleton molding mold, preform molding mold, and vulcanization mold for the insulating rod method of operation according to this utility model.

[0019] Figure 2 This is a schematic diagram of the composite material insulating skeleton of an embodiment of the bird-proof insulating protective cover, composite material conformal skeleton molding mold, preform molding mold, and vulcanization mold for the insulating rod method of this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of a bird-proof insulating protective cover, a composite material conformal skeleton molding die, a preform molding die, and a vulcanization die for the present invention.

[0021] Figure 4 This is a schematic diagram of the structure of a bird-proof insulating protective cover for the insulating rod method, a molding die for a composite material conformal skeleton, a preform molding die, and a vulcanization die for the preform vulcanization die of this utility model.

[0022] Figure 5 This is a schematic diagram of the structure of a bird-proof insulating protective cover, a composite material conformal skeleton molding die, a preform molding die, and a vulcanization die for a vulcanization mold used in the insulating rod method of this utility model.

[0023] In the diagram: Insulator protective cover 11, conductor protective cover I 12, conductor protective cover II 13, clamp I 14, clamp II 15, buckle 16, lifting ring 17;

[0024] Composite material conformal skeleton 21, silicone rubber 22;

[0025] 31. Conformal skeleton forming female mold, 32. Fiber layup recess, 33. Conformal skeleton forming male mold, 34. Male mold working surface 1;

[0026] Precast vulcanizing female mold 41, female mold working surface 42, precast vulcanizing male mold 43, male mold working surface 2 44;

[0027] Protective cover vulcanizing male mold 51, protective cover vulcanizing upper female mold 52, protective cover vulcanizing lower female mold 53. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Reference Figure 1-5 A bird-proof insulating protective cover for the insulating rod method, a molding die for a composite conformal skeleton, a preform molding die, and a vulcanizing die are disclosed. The protective cover includes an insulator cover 11 and a lifting ring 17 located on its top. A conductor protective cover I 12 and a conductor protective cover II 13 are respectively provided on both sides of the insulator protective cover 11. The conductor protective covers I 12 and II 13 are symmetrically arranged about the insulator protective cover 11. An opening is provided at the lower end of the conductor protective covers I 12 and II 13. A retaining edge I 14 and a retaining edge II 15 are respectively provided on the edge of the opening of the conductor protective covers I 12 and II 13. A detachable limiting structure is provided on the retaining edge I 14 and the retaining edge II 15.

[0030] In this embodiment, the detachable limiting structure includes a buckle 16, which is a flat spindle structure with one end being a conical structure. Both the buckle edge I 14 and the buckle edge II 15 are provided with several insertion holes corresponding to the buckle 16. The insulator protective cover 11 is an inverted circular bowl-shaped structure. The buckle 16 is inserted into the insertion hole, and the buckle edge I 14 and the buckle edge II 15 are fitted together to prevent the bird-proof insulating protective cover from falling off from a height due to shaking.

[0031] In this embodiment, a composite material conformal skeleton 21 is embedded in the middle layer of the insulator protective cover 11, conductor protective cover I 12 and conductor protective cover II 13. The composite material conformal skeleton 21, the insulator protective cover 11, the conductor protective cover I 12 and the conductor protective cover II 13 are all made of silicone rubber 22, which is a flexible material with high insulation performance. The composite material conformal skeleton 21 can support the overall rigidity and the shape remains unchanged when the protective cover is lifted at any part.

[0032] A molding die for a conformal skeleton of composite material includes a conformal skeleton forming female mold 31 and a conformal skeleton forming male mold 33. The conformal skeleton forming female mold 31 has a fiber lay-up recess 32 on one side, and the conformal skeleton forming male mold 33 has a male mold working surface 34 on one side. The male mold working surface 34 is a raised structure used to process the conformal skeleton 21 of composite material.

[0033] A preform forming mold for a bird-proof insulating protective cover using the insulating rod method, a molding mold for a composite conformal skeleton, a preform forming mold, and a vulcanization mold, includes a preform vulcanization female mold 41 and a preform vulcanization male mold 43. The preform vulcanization female mold 41 and the preform vulcanization male mold 43 are respectively provided with interlocking female mold working surfaces 42 and male mold working surfaces 44 on opposite sides for processing preforms of the insulating protective cover.

[0034] A mold for forming a bird-proof insulating protective cover, a composite conformal frame, a preform forming mold, and a vulcanizing mold for a vulcanizing mold, comprising a protective cover vulcanizing male mold 51, a protective cover vulcanizing upper female mold 52, and a protective cover vulcanizing lower female mold 53, wherein the protective cover vulcanizing male mold 51, the protective cover vulcanizing upper female mold 52, and the protective cover vulcanizing lower female mold 53 are assembled by connecting parts. After the preform is processed, it is placed into the vulcanizing mold and then vulcanized.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A bird-proof insulating protective cover for pole line work, comprising an insulator protective cover (11) and a pulling ring (17) at the top of the insulator protective cover, characterized in that the insulator protective cover (11) is provided with a wire protective cover I (12) and a wire protective cover II (13) on both sides respectively, the wire protective cover I (12) and the wire protective cover II (13) are symmetrically arranged about the insulator protective cover (11), the lower end of the wire protective cover I (12) and the wire protective cover II (13) is provided with an opening, the opening edge of the wire protective cover I (12) and the wire protective cover II (13) is provided with a clamping edge I (14) and a clamping edge II (15) respectively, the clamping edge I (14) and the clamping edge II (15) are provided with a detachable limiting structure; the middle layer of the insulator protective cover (11), the wire protective cover I (12) and the wire protective cover II (13) is embedded with a composite material conformal skeleton (21). the detachable limiting structure comprises a buckle (16), the buckle (16) is a flat spindle structure, one end of the buckle (16) is a tapered structure, the clamping edge I (14) and the clamping edge II (15) are provided with a plurality of insertion holes corresponding to the buckle (16). the insulator protective cover (11) is a reversed-bow-shaped circular bowl structure. one side of the conformal skeleton forming female die (31) is provided with a fiber laying recess (32), one side of the conformal skeleton forming male die (33) is provided with a male die working surface I (34), the male die working surface I (34) is a convex structure.

2. A bird protection shield for pole work according to claim 1, characterised in that 5. A preform forming mold for manufacturing the bird-proof insulating protective cover for pole line work according to any one of claims 1-3, comprising a preform vulcanization female die (41) and a preform vulcanization male die (43), characterized in that, the preform vulcanization female die (41) and the preform vulcanization male die (43) are provided with a female die working surface (42) and a male die working surface II (44) corresponding to each other on the opposite sides respectively.

6. A vulcanization mold for manufacturing the bird-proof insulating protective cover for pole line work according to any one of claims 1-3, 3. A bird protection shield for pole work according to claim 2, characterised in that the protective cover vulcanization male die (51), the protective cover vulcanization upper female die (52) and the protective cover vulcanization lower female die (53) are assembled through connecting pieces. ​ 4. A forming die for manufacturing a composite profiled carcass of a bird- protection insulating cover for insulator pole work according to any one of claims 1-3, comprising a profiled carcass forming negative mould (31) and a profiled carcass forming positive mould (33), characterised in that, ​ ​ ​ ​ ​ ​ ​ ​ The protective cover vulcanization upper and lower mold (51, 52, 53) is characterized in that, ​ ​