Positioning structure for electronic coil arrangement

Abstract

The utility model discloses a positioning structure for electronic coil arrangement, which relates to the technical field of coil production and comprises a base, a machine body is arranged at the upper end of the base, a telescopic controller and a telescopic rod are mounted at the front end of the machine body, and two groups of cutting mechanical arms are mounted in the machine body. Multiple sets of fixing grooves are formed in the upper wall and the right wall of the rack at equal intervals, magnets are arranged in the multiple sets of fixing grooves correspondingly, two sets of fixing bases are fixedly connected to the upper wall of the rack, second rotating shafts are arranged in the fixing bases, and the second rotating shafts are sleeved with movable rings. By means of the simple structural design, the positioning process of the electronic coil in the cutting process is optimized, the tedious pin placing and taking-down steps are omitted, manual operation is reduced, the cutting efficiency of the machine is improved, the stability of the coil placed on a fixed grinding tool can be effectively improved, the risk that the coil moves or falls off is avoided, and the working efficiency of the machine is improved. And the operation safety is improved.

Description

Technical Field

[0001] This utility model relates to the field of coil manufacturing technology, specifically a positioning structure for managing wires in electronic coils. Background Technology

[0002] A coil typically refers to a loop of wire winding. The most common applications of coils include motors, inductors, transformers, and loop antennas. In a circuit, a coil refers to an inductor. An inductor is a coil of wires wound together, with the wires insulated from each other. The insulating tube can be hollow or contain an iron core or magnetic powder core. Inductors can be further divided into fixed inductors and variable inductors. Fixed inductor coils are simply called inductors or coils.

[0003] Electronic coils, as an indispensable component in many electronic devices, play an important role in fields such as electromagnetic induction and signal transmission. The traditional method of manually winding wires is relatively inefficient. Existing large-scale factory equipment uses semi-automatic winding methods. However, after automated winding by machine, excess wire usually needs to be trimmed. Existing semi-automatic trimming equipment requires inserting placement molds with pins into fixed molds before cutting, and then removing them one by one after cutting. This process is cumbersome, time-consuming, and labor-intensive when assisted by humans, and it also affects the efficiency of machine cutting. In addition, existing devices also pose a risk that the coil may move or fall off during machine cutting. To address these issues, we propose a new positioning structure for electronic coil wire management. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a positioning structure for managing electronic coil wires.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a positioning structure for electronic coil wire management, comprising a base, an upper body disposed on the upper end of the base, a telescopic controller and a telescopic rod installed at the front end of the body, a pressure block connected to the lower end of the telescopic rod, two sets of cutting robotic arms installed inside the body, two sets of fixing blocks fixedly disposed on the upper wall of the base, slide rods slidably disposed inside the two sets of fixing blocks, a set of connecting seats disposed at both ends of the two sets of slide rods, racks fixedly connected to the outer walls of the two sets of connecting seats, a gear disposed on one side of the rack, the gear being engaged inside the body via a first rotating shaft, and a servo motor disposed at the lower end of the first rotating shaft;

[0006] The rack has multiple sets of fixing slots equidistantly provided on its upper and right walls. A placement seat is provided at the upper end of the rack. Multiple sets of placement slots are equidistantly provided on the upper wall of the placement seat. Magnets are respectively provided inside the multiple sets of placement slots.

[0007] Two sets of fixed seats are fixedly connected to the upper wall of the rack. A second rotating shaft is provided inside the fixed seat. A movable ring is sleeved on the outside of the second rotating shaft. A connecting rod is provided at the upper end of the movable ring. The inner diameter of the upper end of the movable ring is 1.5 times the outer diameter of the connecting rod.

[0008] As described above, the lower wall of the placement seat is fixedly connected to multiple sets of connecting blocks. The outer walls of the multiple sets of connecting blocks are provided with slots that are adapted to the outer diameter of the pins. The placement seat and the rack can be fixedly connected by inserting pins into the slots opened in the fixing groove and the outer walls of the connecting blocks.

[0009] As mentioned above, a set of locking slots are respectively opened at both ends of the placement groove, and the spacing of the locking slots is adapted to the outer diameter of the wire.

[0010] As mentioned above, a set of fixing sleeves is provided at each end of the second rotating shaft, and the fixing sleeves are located on the outside of the fixing seat.

[0011] As described above, the upper wall of the movable ring is provided with a threaded groove, and the outer walls at both ends of the connecting rod are respectively provided with threaded grooves of the same size as their outer diameter. A fixing screw is provided at the upper end of the movable ring.

[0012] As mentioned above, the lower end of the base 1 is provided with four sets of supports, which are made of rubber.

[0013] Compared with existing technologies, this positioning structure for managing electronic coil wires has the following advantages:

[0014] I. This utility model, through a simple structural design, optimizes the process of positioning the electronic coil during cutting, eliminates the tedious steps of placing and removing the foot pins, reduces manual operation, and improves the efficiency of machine cutting.

[0015] Second, by adopting a new positioning structure, this utility model can effectively improve the stability of the coil placed on the fixed mold, avoid the risk of the coil moving or falling, and improve operational safety.

[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the internal separation structure of this utility model;

[0020] Figure 4 This is a top view of the structure of this utility model;

[0021] Figure 5 This is a side view of the structure of this utility model;

[0022] Figure 6 This is a cross-sectional structural diagram of the present invention;

[0023] Figure 7 This utility model Figure 5 Enlarged schematic diagram of the structure at point A.

[0024] In the diagram: 1. Base; 101. Body; 102. Telescopic controller; 103. Telescopic rod; 104. Pressure block; 105. Cutting robotic arm; 106. Connecting seat; 107. Rack; 108. Gear; 109. Servo motor; 110. First rotating shaft; 2. Fixing block; 201. Slide rod; 202. Placement seat; 203. Fixing groove; 204. Connecting block; 205. Pin; 206. Placement groove; 207. Magnet; 208. Seam; 3. Connecting rod; 301. Fixing seat; 302. Movable ring; 303. Fixing screw; 304. Second rotating shaft. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1-7 As shown, this utility model provides a technical solution: a positioning structure for electronic coil wire management, including a base 1, an upper body 101 is provided on the upper end of the base 1, a telescopic controller 102 and a telescopic rod 103 are installed at the front end of the body 101, a pressure block 104 is connected to the lower end of the telescopic rod 103, two sets of cutting robotic arms 105 are installed inside the body 101, two sets of fixing blocks 2 are fixedly provided on the upper wall of the base 1, slide rods 201 are slidably provided inside the two sets of fixing blocks 2, a set of connecting seats 106 are provided at both ends of the two sets of slide rods 201, racks 107 are fixedly connected to the outer walls of the two sets of connecting seats 106, a gear 108 is provided on one side of the rack 107, the gear 108 is locked inside the body 101 through a first rotating shaft 110, and a servo motor 109 is provided at the lower end of the first rotating shaft 110;

[0027] The upper and right walls of the rack 107 are provided with multiple sets of fixing grooves 203 at equal intervals. The upper end of the rack 107 is provided with a placement seat 202. The upper wall of the placement seat 202 is provided with multiple sets of placement grooves 206 at equal intervals. Magnets 207 are respectively provided inside the multiple sets of placement grooves 206.

[0028] Two sets of fixed seats 301 are fixedly connected to the upper wall of the rack 107. A second rotating shaft 304 is provided inside the fixed seat 301. A movable ring 302 is sleeved on the outside of the second rotating shaft 304. A connecting rod 3 is provided at the upper end of the movable ring 302. The inner diameter of the upper end of the movable ring 302 is 1.5 times the outer diameter of the connecting rod 3.

[0029] Based on the overall structure of the device, the process of positioning the electronic coil during cutting has been optimized, eliminating the tedious steps of placing and removing the pins, thus improving the machine's cutting efficiency. Furthermore, by adopting a new positioning structure, the risk of the coil moving or falling off has been avoided, thereby improving operational safety.

[0030] like Figure 3 As shown, the lower wall of the placement seat 202 is fixedly connected to multiple sets of connecting blocks 204. The outer wall of the multiple sets of connecting blocks 204 is provided with slots that are adapted to the outer diameter of the pins 205. The placement seat 202 and the rack 107 can be fixedly connected by inserting the pins 205 into the slots opened in the fixing groove 203 and the outer wall of the connecting blocks 204.

[0031] By inserting the connecting block 204 into the fixed groove 203, the placement seat 202 and the rack 107 can be connected and fixed by the pin 205, which is convenient and quick.

[0032] like Figure 4 As shown, a set of slots 208 are provided at both ends of the placement groove 206, and the spacing of the slots 208 is adapted to the outer diameter of the wire.

[0033] By providing a set of slots 208 at both ends of the placement groove 206, the wire can be easily inserted into the slot 208, preventing the wire from shifting and facilitating automated cutting by the machine.

[0034] like Figure 6 As shown, a set of fixing sleeves is provided at both ends of the second rotating shaft 304, and the fixing sleeves are located on the outside of the fixing seat 301.

[0035] By providing fixing sleeves at both ends of the second rotating shaft 304, it is possible to prevent the second rotating shaft 304 from falling off when it rotates inside the fixing seat 301.

[0036] like Figure 7As shown, the upper wall of the movable ring 302 is provided with a threaded groove, and the outer walls at both ends of the connecting rod 3 are respectively provided with threaded grooves that are consistent with their outer diameter. The upper end of the movable ring 302 is provided with a fixing screw 303.

[0037] By creating a threaded groove on the upper wall of the movable ring 302, the fixing screw 303 can be easily inserted into the interior of the movable ring 302 to fix the connecting rod 3, thus preventing the connecting rod 3 from moving after fixing the electronic coil.

[0038] like Figure 1 As shown, the lower end of the base 1 is provided with four sets of supports, which are made of rubber.

[0039] By setting four sets of rubber supports at the lower end of the base 1, a shock absorption effect can be achieved, preventing the machine from moving when it is in operation.

[0040] Working principle: After the electronic coil is wound, the excess wire needs to be trimmed. This device has a semi-automatic trimming function. When trimming, the coils are first placed one by one into the placement slot 206. When the coils are placed into the placement slot 206, they are attracted by the magnet 207 and locked inside the placement slot 206. This is faster and simpler than using pins to insert them one by one. Then, the excess wire at both ends of the coil is bent to the slot 208. Finally, the placement seat 202 is placed onto the rack. When placing the upper end of 107, the connecting block 204 needs to be aligned with the fixing groove 203, and then the pin 205 is used for insertion and fixation. Next, the connecting rod 3 is passed through the inside of the coil, and the movable ring 302 is rotated to make the ring opening flush with the connecting rod 3. Finally, the movable ring 302 and the connecting rod 3 are fixed with the fixing screw 303. Then, the subsequent cutting is carried out. During the cutting, the telescopic controller 102 will control the telescopic rod 103 and the lower pressure block 104 to squeeze the upper end of the coil, and then the cutting robot arm 105 will cut it.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A positioning structure for electronic coil wire arrangement, comprising a base (1), the upper end of the base (1) is provided with a body (101), the front end of the body (101) is provided with a telescopic controller (102) and a telescopic rod (103), the lower end of the telescopic rod (103) is connected with a pressing block (104), the inside of the body (101) is provided with two groups of cutting mechanical arms (105), the upper wall of the base (1) is fixedly provided with two groups of fixed blocks (2), the inside of the two groups of fixed blocks (2) is respectively slidably provided with a slide rod (201), the two ends of the two groups of slide rods (201) are respectively provided with a group of connecting seats (106), the outer wall of the two groups of connecting seats (106) is fixedly connected with a rack (107), one side of the rack (107) is provided with a gear (108), the gear (108) is clamped in the inside of the body (101) through a first rotating shaft (110), the lower end of the first rotating shaft (110) is provided with a servo motor (109); characterized in that a plurality of fixed grooves (203) are equidistantly formed in the upper wall and the right wall of the rack (107), the upper end of the rack (107) is provided with a placing seat (202), a plurality of placing grooves (206) are equidistantly formed in the upper wall of the placing seat (202), and the inside of the plurality of placing grooves (206) is respectively provided with a magnet (207); the upper wall of the rack (107) is fixedly connected with two groups of fixed seats (301), the inside of the fixed seat (301) is provided with a second rotating shaft (304), the outside of the second rotating shaft (304) is sleeved with a movable ring (302), the connecting rod (3) is arranged at the upper end ring opening of the movable ring (302), and the inner diameter of the upper end ring opening of the movable ring (302) is one and a half times the size of the outer diameter of the connecting rod (3).

2. The positioning structure for electronic coil wire arranging according to claim 1, characterized in that: the lower wall of the placing seat (202) is fixedly connected with a plurality of connecting blocks (204), a plurality of slot holes with the same size as the outer diameter of the bolt (205) are formed in the outer wall of the plurality of connecting blocks (204), and the placing seat (202) and the rack (107) can be fixedly connected by inserting the bolt (205) into the slot hole formed in the outer wall of the connecting block (204) and the fixed groove (203).

3. The positioning structure for electronic coil wire arranging according to claim 1, characterized in that: a group of clamping joints (208) are formed at the two ends of the placing groove (206), and the distance between the clamping joints (208) is adapted to the outer diameter of the wire.

4. The positioning structure for electronic coil wire arranging according to claim 1, characterized in that: one group of fixed sleeves is arranged at the two ends of the second rotating shaft (304) and outside the fixed seat (301).

5. The positioning structure for electronic coil wire arranging according to claim 1, characterized in that: a threaded groove is formed in the upper wall of the movable ring (302), threaded grooves with the same size as the outer diameter of the connecting rod (3) are formed in the outer wall of the two ends of the connecting rod (3), and a fixed screw (303) is arranged at the upper end of the movable ring (302).

6. A positioning structure for electronic coil wire according to claim 1, characterized in that: four groups of supports are arranged at the lower end of the base (1), and the supports are made of rubber.

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