Low-cost shell waterproof structure

By employing a combination of cover and fasteners in the waterproof shell structure, the use of nut materials is reduced, production efficiency is improved, costs are lowered, and sealing performance is enhanced, thus solving the problems of high cost and low efficiency in existing waterproof sealing technologies.

CN223977990UActive Publication Date: 2026-03-06GUANGDONG YIWEI NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In the existing technology, the cost of sealing and waterproofing structures is relatively high when mass-produced, mainly due to the use of nut materials and the need to consider the compression amount during the locking process of the sealing strip, which affects production efficiency.

Method used

The device employs a combination structure of a cover and fasteners. The cover includes a first housing, a second housing, and a sealing strip. The inner wall of the mounting hole is provided with internal threads, and the outer surface of the fastener is provided with external threads. The screw is screwed into the mounting hole, and the nut is held against the edge of the housing, reducing the use of nut material and enhancing the sealing performance through gaskets and waterproof adhesive layers.

Benefits of technology

It reduced production costs, improved production efficiency, reduced connection problems caused by sealing strip compression, and enhanced sealing performance and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223977990U_ABST
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Abstract

The utility model discloses a low-cost shell waterproof structure. The low-cost shell waterproof structure comprises a cover body and a fastener, the cover body comprises a first shell, a second shell and a sealing strip, the sealing strip is arranged in a gap between the first shell and the second shell, the first shell and the second shell are respectively provided with matched and through mounting holes, and the inner wall of each mounting hole is provided with an internal thread structure; the fastening piece comprises a nut and a screw rod, an external thread structure is arranged on the outer side face of the screw rod, and the external thread structure of the screw rod is in threaded connection with the internal thread structure of the mounting hole, so that use of nut materials is reduced, production cost is reduced, and production expenditure is greatly reduced in mass production. According to the utility model, the fastener does not penetrate through the sealing strip and does not extrude the sealing strip, so that when a worker locks and fixes the first shell and the second shell, the compression amount of the sealing strip does not need to be considered, and the first shell and the second shell only need to be reliably locked by the fastener, so that the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of battery packs, and in particular to a low-cost waterproof casing structure. Background Technology

[0002] In daily life, many products need to be waterproof to extend their lifespan in complex environments. This includes electronic devices such as smartwatches, mobile phones, fitness trackers, earphones, and batteries. Therefore, waterproofing is extremely important.

[0003] In existing technologies, the sealing and waterproofing process involves stacking a first housing, a sealing strip, and a second housing in sequence. Matching and through mounting holes are formed on each of the first, sealing, and second housings. One end of a screw passes from the top of the first housing into the bottom of the second housing, and then through the first, sealing strip, and second housings in sequence. A nut is screwed into the bottom of the second housing to tighten the screw, thus locking the first, sealing strip, and second housings together to achieve a waterproof seal. However, in mass production, even a small component can increase costs, and the nut itself can represent a significant expense. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a low-cost waterproof shell structure.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] A low-cost waterproof structure comprising:

[0007] A cover body, comprising a first housing, a second housing, and a sealing strip, wherein the sealing strip is disposed in the gap between the first housing and the second housing, and the first housing and the second housing are respectively provided with matching and through mounting holes, the inner walls of which are provided with internal threads; and

[0008] The fastener includes a nut and a screw rod. The nut is disposed at one end of the screw rod, and the outer side of the screw rod is provided with an external thread structure. The external thread structure of the screw rod is screwed into the internal thread structure of the mounting hole, and the nut abuts against the edge of the mounting hole of the first housing.

[0009] In one embodiment, the low-cost waterproof housing structure further includes a gasket in the form of an annular ring, which is fitted onto the screw, with one side of the gasket abutting against the first housing and the opposite side abutting against the nut.

[0010] In one embodiment, the second housing includes a mounting plate, a connecting plate, and an isolation plate. The mounting plate and the isolation plate are arranged parallel to each other. The connecting plate is disposed above the mounting plate and the isolation plate. The mounting plate is connected to the isolation plate through the connecting plate. The mounting plate has the mounting hole.

[0011] In one embodiment, the nut has a rotating part at the end away from the screw, the rotating part being used for tool fixation.

[0012] In one embodiment, the front shape of the rotating part is one of a "I" shaped groove, a "+" shaped groove, a four-corner groove, or a hexagonal groove.

[0013] In one embodiment, the sealing strip is disposed above the connecting plate, with one side of the sealing strip tightly connected to the connecting plate and the opposite side tightly connected to the inner wall of the first housing.

[0014] In one embodiment, a waterproof adhesive layer is provided between the sealing strip and the first housing, and a waterproof adhesive layer is provided between the sealing strip and the second housing.

[0015] In one embodiment, the gasket is a rubber washer or a metal sheet.

[0016] In one embodiment, the nut has a regular hexagonal cross-section along its length.

[0017] In one embodiment, the fastener is a stainless steel screw.

[0018] Compared with the prior art, the present invention has at least the following advantages:

[0019] 1. This utility model provides a low-cost waterproof shell structure by using a cover and fasteners. The cover includes a first shell, a second shell, and a sealing strip. The sealing strip is positioned in the gap between the first and second shells. Matching and through mounting holes are respectively provided on the first and second shells, and the inner walls of the mounting holes have internal threads. The outer surface of the fasteners has external threads, and the external threads of the screw are screwed into the internal threads of the mounting holes. This reduces the use of nut materials, lowers production costs, and significantly reduces production expenses in mass production.

[0020] 2. The fastener of this utility model does not pass through the sealing strip, nor does it compress the sealing strip. Therefore, when the workers are fastening and fixing the first and second housings, there is no need to consider the compression of the sealing strip. They only need to reliably lock the first and second housings with the fasteners to improve production efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly described below.

[0022] Figure 1 This is a schematic diagram of a waterproof shell structure in the prior art;

[0023] Figure label:

[0024] First housing 100', second housing 101', screw 200', sealing strip 300', nut 400'.

[0025] Figure 2 This is a front view of a low-cost waterproof shell structure according to an embodiment of the present invention.

[0026] Figure 3 This is a schematic diagram of the structure of the second shell in one embodiment of the present invention.

[0027] Figure label:

[0028] Cover 100, first housing 101, second housing 102, mounting plate 103, connecting plate 104, isolation plate 105, fastener 200, nut 201, screw 202, sealing strip 300, gasket 400. Detailed Implementation

[0029] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be given below with reference to the accompanying drawings.

[0030] This application proposes a low-cost waterproof shell structure; please refer to [link / reference]. Figure 2 The device includes a cover 100 and fasteners 200. The cover 100 includes a first housing 101, a second housing 102, and a sealing strip 300. The fasteners 200 are used to lock the first housing 101 and the second housing 102 together. The sealing strip 300 is disposed in the gap between the first housing 101 and the second housing 102, and serves to seal, waterproof, and dustproof the first housing 101 and the second housing 102. The first housing 101 and the second housing 102 are respectively provided with matching and aligned through mounting holes, and the inner walls of the mounting holes are provided with internal threads. The fasteners 200 include a nut 201 and a screw 202. The nut 201 is disposed at one end of the screw 202, and the outer surface of the screw 202 is provided with external threads. The external thread structure of the screw 202 is screwed into the internal thread structure of the mounting hole, and the nut 201 abuts against the edge of the mounting hole of the first housing 101, thereby completing the fixation of the first housing 101 and the second housing 102. Moreover, the sealing strip 300 is disposed between the first housing 101 and the second housing 102 to enhance the sealing between them.

[0031] Please see Figure 1 In existing technologies, the sealing and waterproofing process involves stacking a first housing 100', a sealing strip 300', and a second housing 101' sequentially. Matching and through mounting holes are formed on each of the first housing 100', sealing strip 300', and second housing 101'. One end of a screw 200' passes from above the first housing 101' into the lower part of the second housing 102', and then passes sequentially through the first housing 101', sealing strip 300', and second housing 102'. A nut 400' screws the screw 200' screw into the lower part of the second housing 102', thus locking the first housing 101', sealing strip 300', and second housing 102' together to achieve a sealing and waterproofing function. Compared to existing technologies, the structure of this application reduces the amount of material used for the nut 400', lowers production costs, and significantly reduces production expenses in mass production. Furthermore, the fastener of this invention does not pass through the sealing strip, nor does it compress the sealing strip. Therefore, when workers are fastening and fixing the first and second housings, there is no need to consider the compression of the sealing strip. They only need to reliably lock the first and second housings with the fasteners to improve production efficiency.

[0032] Please refer to it again. Figure 2 The low-cost waterproof housing structure also includes a gasket 400, which is annular and fitted onto the screw 202. One side of the gasket 400 abuts against the first housing 101, and the opposite side abuts against the nut 201. Due to inaccuracies in the connecting parts or other reasons, it is necessary to adjust the gap between the nut 201 and the parts. Adjusting the dimensions using screws and gaskets 400 of different thicknesses and materials ensures the normal operation of the machine or equipment and reduces malfunctions and safety accidents caused by poor connections. The gasket 400 is either a rubber washer or a metal sheet. Rubber washers and metal sheets reduce vibrations generated by equipment operation, reducing noise and vibration, thereby extending the equipment's service life. The screw and the rubber gasket 400 form a seal between the bolt and the surface of the parts, preventing moisture and other liquids from seeping between the first housing 101 and the second housing 102, thus preventing corrosion or damage to the first housing 101 and the second housing 102 due to moisture.

[0033] Furthermore, the fastener 200 is a stainless steel screw. Stainless steel screws are made of stainless steel, which has high strength, strong locking reliability, and avoids rusting that would reduce sealing performance. Preferably, the nut 201 has a regular hexagonal cross-section along its length, allowing the fastener 200 to be tightened or loosened using a hexagonal tool.

[0034] Please see Figure 2 and 3The second housing 102 includes a mounting plate 103, a connecting plate 104, and an isolation plate 105, with the mounting plate 103 and isolation plate 105 arranged parallel to each other. The connecting plate 104 is positioned above the mounting plate 103 and isolation plate 105, and the mounting plate 103 is connected to the isolation plate 105 via the connecting plate 104. The mounting plate 103 has mounting holes with external threads for screwing into fasteners 200. The fasteners 200 are relatively shorter than those in the prior art, do not penetrate the isolation plate 105, and do not encroach on the space within the isolation plate 105. Under the same external dimensions, the internal space of the product is increased, thus accommodating more product structures. More specifically, a sealing strip 300 is positioned above the connecting plate 104. One side of the sealing strip 300 is tightly connected to the connecting plate 104, and the opposite side is tightly connected to the inner wall of the first housing 101.

[0035] Furthermore, a waterproof adhesive layer is provided between the sealing strip 300 and the first housing 101, ensuring a tight connection between them. Similarly, a waterproof adhesive layer is provided between the sealing strip 300 and the second housing 102. This layer has strong adhesion, firmly fixing the sealing strip 300 to both the first and second housings 101, thus enhancing their sealing performance. Furthermore, the nut 201 has a rotating part at the end furthest from the screw 202. This rotating part facilitates tightening or loosening of the fastener 200 using tools, improving work efficiency.

[0036] Furthermore, the front shape of the rotating part is one of a straight groove, a cross groove, a four-corner groove, or a hexagonal groove. This application proposes four common designs that allow for disassembly or locking with four different tools, enhancing versatility.

[0037] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A low-cost housing waterproof structure characterized by, The low-cost shell waterproof structure comprises a cover body and a fastener. The cover body comprises a first shell, a second shell and a sealing strip. The first shell and the second shell are provided with matching and penetrating mounting holes.

2. The low-cost housing waterproof structure according to claim 1, wherein The inner wall of the mounting hole is provided with an internal thread structure.

3. The low-cost housing waterproof structure according to claim 1, wherein The fastener comprises a screw cap and a screw rod.

4. The low-cost housing waterproof structure according to claim 1, wherein The screw cap is arranged at one end of the screw rod.

5. The low-cost housing waterproof structure according to claim 4, wherein The outer side of the screw rod is provided with an external thread structure.

6. The low-cost housing waterproof structure according to claim 3, wherein The external thread structure of the screw rod is screwed with the internal thread structure of the mounting hole.

7. The low-cost housing waterproofing structure of claim 1, wherein The screw cap is abutted against the mounting hole edge of the first shell.

8. The low-cost housing waterproof structure according to claim 2, wherein The low-cost shell waterproof structure further comprises a gasket.

9. The low cost housing waterproofing structure of claim 1, wherein The gasket is annular.

10. The low cost housing waterproofing structure of claim 1, wherein The gasket is sleeved on the screw rod. One side of the gasket is abutted against the first shell, and the opposite side is abutted against the screw cap. The second shell comprises a mounting plate body, a connecting plate body and an isolation plate body. The mounting plate body and the isolation plate body are arranged in parallel. The connecting plate body is arranged above the mounting plate body and the isolation plate body. The mounting plate body is connected with the isolation plate body through the connecting plate body. The mounting plate body is provided with the mounting hole. The screw cap is provided with a rotating part at the end away from the screw rod. The rotating part is used for tool fixing. The front surface shape of the rotating part is one of a "one" type groove, a "ten" type groove, a four-corner groove or a six-corner groove. The sealing strip is arranged above the connecting plate body. One side of the sealing strip is tightly connected with the connecting plate body, and the opposite side is tightly connected with the inner wall of the first shell. The sealing strip and the first shell are provided with a waterproof adhesive layer. The sealing strip and the second shell are provided with a waterproof adhesive layer. The gasket is a rubber gasket or a metal sheet. The screw cap is a regular hexagon in the length direction. The fastener is a stainless steel screw.