Chemical raw material feeding device for reaction kettle

Abstract

The utility model discloses a chemical raw material feeding device for a reaction kettle, and belongs to the field of chemical raw materials, the chemical raw material feeding device comprises a storage bin, a discharging pipe is fixedly connected to the bottom of the storage bin, a quantitative feeder is fixedly connected to the bottom of the discharging pipe, and a conveying pipeline is fixedly connected to the bottom of the quantitative feeder; the bottom of the conveying pipeline is fixedly connected with a reaction kettle, a cover plate is installed on the top of the storage bin in a threaded mode, a support is fixedly installed on the top of the cover plate, a motor is fixedly installed on the top of the support, and a power output shaft of the motor is fixedly connected with a lead screw. By arranging the quantitative feeder, the flow meter and the pressure sensor, the automation degree and precision of the feeding system are improved, manual intervention is reduced, the labor cost is reduced, the adaptability to different types of chemical raw materials is enhanced, the application range is widened, the production efficiency is improved, pipeline blockage and other faults are effectively prevented, and the product quality is improved. And the safety and stability of the production process are ensured.

Description

Technical Field

[0001] This application relates to the field of chemical raw material technology, and in particular to a chemical raw material feeding device for a reaction vessel. Background Technology

[0002] In modern chemical production, reaction vessels are one of the commonly used production equipment for chemical reactions and material mixing. However, in actual production processes, the feeding of chemical raw materials often presents numerous problems, such as low precision, easy clogging, and complex operation. These problems directly affect production efficiency and product quality.

[0003] Specific solutions based on existing technologies:

[0004] Manual feeding system: This system weighs and adds raw materials manually. Its advantages are low cost and high flexibility. Its disadvantages are high labor intensity, susceptibility to human error, and unsuitability for large-scale production and continuous operation.

[0005] Pneumatic feeding system: This system uses compressed air as a power source to transport raw materials into the reactor through pipelines. Its advantages are simple operation and wide applicability. Its disadvantages are that it can easily cause pipeline blockage for some high-viscosity raw materials and has a large energy consumption.

[0006] Screw conveyor feeding system: This system propels the raw material forward by rotating screw blades. It has good sealing and stability, but it is large in size, occupies a lot of space, and has certain requirements on the physical properties of the raw material. It is not suitable for all types of raw materials.

[0007] Existing feeding systems generally suffer from the following problems: First, they have a low degree of automation and rely heavily on manual operation, resulting in low work efficiency; second, they have poor adaptability and cannot meet the needs of different types and characteristics of chemical raw materials; and third, they lack reliability, especially when handling viscous or granular raw materials, they are prone to failure, affecting production stability and product quality. Utility Model Content

[0008] In view of the shortcomings of the prior art, this utility model provides a chemical raw material feeding device for a reaction vessel, which overcomes the shortcomings of the prior art and aims to solve the problems in the background art.

[0009] To achieve the above objectives, this application adopts the following technical solution: a chemical raw material feeding device for a reactor, comprising a storage silo, a discharge pipe fixedly connected to the bottom of the storage silo, a metering feeder fixedly connected to the bottom of the discharge pipe, a conveying pipeline fixedly connected to the bottom of the metering feeder, a reactor fixedly connected to the bottom of the conveying pipeline, a cover plate threadedly installed on the top of the storage silo, a bracket fixedly installed on the top of the cover plate, a motor fixedly installed on the top of the bracket, a lead screw fixedly connected to the power output shaft of the motor, a slider threadedly connected to the outer edge of the lead screw, side plates symmetrically installed on both sides of the slider, and sliding rods fixedly connected to the bottom of both side plates, with push rings fixedly connected to the bottom of both sliding rods.

[0010] In a preferred embodiment, an observation window is fixedly installed on the inner wall of the cover plate.

[0011] By adopting the above technical solution, users can easily view the condition inside the storage bin without opening the cover.

[0012] In a preferred embodiment, an electric butterfly valve is installed on the inner wall of the feed pipe.

[0013] By adopting the above technical solution, it can be used to control the opening and closing of the inner wall of the feed tube.

[0014] In a preferred embodiment, a filter screen is fixedly installed on the inner wall of the conveying pipeline, and a flow meter and a pressure sensor are installed on the inner wall of the conveying pipeline.

[0015] By adopting the above technical solution, a filter screen can be used to prevent foreign objects from entering the reactor and protect the production equipment. Flow meters and pressure sensors can be used to detect the state of the materials, and then dynamically adjust the working state of the quantitative feeder based on real-time data to ensure the uniformity and stability of the feeding process.

[0016] In a preferred embodiment, a feeding pipe is fixedly connected to the top of the cover plate.

[0017] By adopting the above technical solution, it becomes possible to use it to guide and discharge materials into the inner cavity of the storage silo.

[0018] In a preferred embodiment, the two slide rods are slidably connected to the inner wall of the cover plate, the push ring is slidably connected to the inner wall of the storage bin, and the outer edge of the push ring is in contact with the inner wall of the storage bin.

[0019] By adopting the above technical solution, the movement of the slider can drive the two sliding rods to move up and down on the inner wall of the cover plate, which in turn can drive the push ring to move downward against the inner wall of the storage bin, thereby pushing the material adhering to the inner wall of the storage bin downward, ensuring the thoroughness of material discharge.

[0020] In a preferred embodiment, a ring is fixedly installed at the inner bottom of the bracket, the bottom end of the lead screw is rotatably connected to the inner wall of the ring, and the slider is adapted to slide and connect to the inner wall of the bracket.

[0021] By adopting the above technical solution, it is possible to position the lead screw during the rotation process, ensure the stability of the lead screw during rotation, ensure that it will not easily shift or swing in position during rotation, and ensure that the slider moves stably up and down on the inner wall of the support.

[0022] The beneficial effects of this application are:

[0023] This chemical raw material feeding device for a reactor improves the automation and accuracy of the feeding system by setting up a quantitative feeder, flow meter and pressure sensor, reduces manual intervention, lowers labor costs, enhances adaptability to different types of chemical raw materials, expands the application range, improves production efficiency, and effectively prevents pipeline blockage and other failures, ensuring the safety and stability of the production process.

[0024] This chemical raw material feeding device for a reaction vessel uses a drive motor to rotate a lead screw, which in turn drives a slider to move up and down. This slider, along with two side plates and two sliding rods, pushes a push ring against the inner wall of the storage silo to move downwards, thereby pushing the material adhering to the inner wall of the storage silo downwards, ensuring thorough feeding and avoiding material residue. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this application;

[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the pipeline in this application;

[0027] Figure 3 This is a schematic cross-sectional view of the storage silo structure in this application;

[0028] Figure 4 This is a schematic diagram of the cross-sectional structure of the support structure in this application.

[0029] Labels in the diagram: 1. Storage silo; 2. Feed pipe; 3. Quantitative feeder; 4. Conveying pipeline; 5. Reactor; 6. Electric butterfly valve; 7. Filter screen; 8. Flow meter; 9. Pressure sensor; 10. Cover plate; 11. Observation window; 12. Support; 13. Motor; 14. Lead screw; 15. Sliding block; 16. Side plate; 17. Slide rod; 18. Push ring; 19. Feed pipe. Detailed Implementation

[0030] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0031] Reference Figures 1-4 A chemical raw material feeding device for a reaction vessel includes a storage bin 1, a discharge pipe 2 fixedly connected to the bottom of the storage bin 1, a metering feeder 3 fixedly connected to the bottom of the discharge pipe 2, a conveying pipe 4 fixedly connected to the bottom of the metering feeder 3, a reaction vessel 5 fixedly connected to the bottom of the conveying pipe 4, a cover plate 10 threadedly installed on the top of the storage bin 1, a bracket 12 fixedly installed on the top of the cover plate 10, a motor 13 fixedly installed on the top of the bracket 12, a lead screw 14 fixedly connected to the power output shaft of the motor 13, a slider 15 threadedly connected to the outer edge of the lead screw 14, side plates 16 symmetrically installed on both sides of the slider 15, and sliding rods 17 fixedly connected to the bottom of both side plates 16, and push rings 18 fixedly connected to the bottom of both sliding rods 17.

[0032] See Figure 1 and Figure 3 An observation window 11 is fixedly installed on the inner wall of the cover plate 10, so that users can see the condition inside the storage bin 1 without opening the cover plate 10.

[0033] See Figure 2 and Figure 3 An electric butterfly valve 6 is installed on the inner wall of the feed pipe 2, which can be used to control the opening and closing of the inner wall of the feed pipe 2.

[0034] See Figure 2 A filter screen 7 is fixedly installed on the inner wall of the conveying pipeline 4. A flow meter 8 and a pressure sensor 9 are also installed on the inner wall of the conveying pipeline 4. The filter screen 7 can be used to prevent foreign objects from entering the reactor 5 and protect the production equipment. The flow meter 8 and the pressure sensor 9 can be used to detect the state of the material and then dynamically adjust the working state of the quantitative feeder 3 according to the real-time data to ensure the uniformity and stability of the feeding process.

[0035] See Figure 1 The top of the cover plate 10 is fixedly connected to a feeding pipe 19, which can be used to guide and discharge materials into the inner cavity of the storage bin 1.

[0036] See Figure 3 and Figure 4Two sliding rods 17 are slidably connected to the inner wall of the cover plate 10, and the push ring 18 is slidably connected to the inner wall of the storage bin 1. The outer edge of the push ring 18 is in contact with the inner wall of the storage bin 1, so that the movement of the slider 15 can drive the two sliding rods 17 to move up and down on the inner wall of the cover plate 10, and then drive the push ring 18 to move down against the inner wall of the storage bin 1, thereby pushing the material adhering to the inner wall of the storage bin 1 to move down, ensuring the thoroughness of material discharge.

[0037] See Figure 3 and Figure 4 A ring is fixedly installed on the inner bottom of the bracket 12. The bottom end of the lead screw 14 is rotatably connected to the inner wall of the ring. The slider 15 is adapted to slide and connect to the inner wall of the bracket 12, so that it can be used to position the lead screw 14 during the rotation process, ensuring the stability of the lead screw 14 during rotation, ensuring that it will not easily shift or swing in position during rotation, and ensuring that the slider 15 can move stably up and down on the inner wall of the bracket 12.

[0038] Working Principle: First, open the electric butterfly valve 6 at the bottom of the storage silo 1, allowing the raw material to flow into the quantitative feeder 3 through the discharge pipe 2. The motor of the quantitative feeder 3 starts running, and the flow rate of the raw material is controlled by adjusting the speed. After the raw material enters the conveying pipeline 4, it is detected by the flow meter 8 and the pressure sensor 9. Based on the real-time data, the working state of the quantitative feeder 3 is dynamically adjusted to ensure uniform and stable feeding. Finally, the raw material is successfully conveyed into the reaction vessel 5. After reaching the predetermined weight, the system automatically stops running. During the feeding process, the drive motor 13 drives the lead screw 14 to rotate, which in turn drives the slider 15 to move up and down. This, in turn, pushes the push ring 18 against the inner wall of the storage silo 1 downward through the two side plates 16 and the two sliding rods 17, thus pushing the material adhering to the inner wall of the storage silo 1 downward, ensuring thorough feeding and avoiding material residue.

[0039] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.

Claims

1. A chemical raw material feeding device for a reaction kettle, comprising a storage bin (1), characterized in that, The bottom of the storage bin (1) is fixedly connected with a discharging pipe (2), the bottom of the discharging pipe (2) is fixedly connected with a quantitative feeder (3), the bottom of the quantitative feeder (3) is fixedly connected with a conveying pipeline (4), the bottom of the conveying pipeline (4) is fixedly connected with a reaction kettle (5), the top of the storage bin (1) is threadedly installed with a cover plate (10), the top of the cover plate (10) is fixedly installed with a support (12), the top of the support (12) is fixedly installed with a motor (13), the power output shaft of the motor (13) is fixedly connected with a lead screw (14), the outer edge of the lead screw (14) is threadedly connected with a sliding block (15), the two sides of the sliding block (15) are symmetrically installed with side plates (16), and the bottoms of the two side plates (16) are fixedly connected with sliding rods (17), and the bottoms of the two sliding rods (17) are fixedly connected with a push ring (18).

2. The chemical raw material feeding device for a reaction kettle according to claim 1, characterized in that, The inner wall of the cover plate (10) is fixedly installed with an observation window (11).

3. The chemical raw material feeding device for a reaction kettle according to claim 1, characterized in that, The inner wall of the discharging pipe (2) is installed with an electric butterfly valve (6).

4. The chemical raw material feeding device for a reaction kettle according to claim 1, characterized in that, The inner wall of the conveying pipeline (4) is fixedly installed with a filter screen (7), the inner wall of the conveying pipeline (4) is installed with a flow meter (8) and a pressure sensor (9).

5. The chemical raw material feeding device for a reaction kettle according to claim 1, characterized in that, The top of the cover plate (10) is fixedly connected with a feeding pipe (19).

6. The chemical raw material feeding device for a reaction kettle according to claim 1, characterized in that, The two sliding rods (17) are slidingly connected to the inner wall of the cover plate (10), the push ring (18) is slidingly connected to the inner wall of the storage bin (1), and the outer edge of the push ring (18) is attached to the inner wall of the storage bin (1).

7. The chemical raw material feeding device for a reaction kettle according to claim 1, characterized in that, The inner bottom of the support (12) is fixedly installed with a circular ring, the bottom end of the lead screw (14) is rotatably connected to the inner wall of the circular ring, and the sliding block (15) is slidingly connected to the inner wall of the support (12).

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