Dust and static electricity removing equipment

By employing an alternating design of static elimination modules and guide rollers in the dust removal and static electricity removal equipment, combined with ultrasonic and vacuum adsorption technologies, the positioning and dust removal problems of sheet products are solved, achieving efficient dust removal and automated conveying.

CN223980884UActive Publication Date: 2026-03-10SUZHOUSCON AUTOMATION TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Traditional non-contact dust removal and static electricity removal equipment is not suitable for positioning and dust removal of sheet products, especially film products, which cannot be effectively positioned and dust removed by tension rollers.

Method used

The system employs staggered static electricity removal and dust removal modules and a negative pressure conveyor line, combined with guide rollers, to achieve non-contact dust removal and positioning of the product. It utilizes ultrasonic and vacuum adsorption technologies to remove dust and static electricity.

Benefits of technology

It achieves effective positioning and dust removal of sheet products, improves dust removal efficiency, can remove pollutant particles larger than 10 micrometers, and has automatic positioning and conveying functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dust and static electricity removing equipment which comprises a feeding conveying line used for feeding conveying of products and a static electricity and dust removing mechanism which comprises a cover shell, an upper negative pressure conveying line, a lower static electricity and dust removing module and an upper static electricity and dust removing module, and the upper negative pressure conveying line extends into the cover shell from a feeding port of the cover shell and is in lap joint with the first end of the upper negative pressure conveying line in an up-down corresponding mode. The lower static electricity and dust removal module is arranged below the upper negative pressure conveying line and is flush with the feeding conveying line; the discharging conveying line is used for discharging and conveying the products, one end of the discharging conveying line stretches into the housing from the discharging port of the housing and is in lap joint with the second end of the upper negative pressure conveying line in an up-down corresponding mode, and the upper static electricity removing and dust removing module is located above the discharging conveying line and flush with the upper negative pressure conveying line; the non-contact dust and static electricity removing technology is adopted, the upper static electricity and dust removing module and the lower static electricity and dust removing module are arranged in the sealed cover cavity and used in cooperation, and the upper surface and the lower surface of a product are sequentially cleaned.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to a dust and static electricity removing device. BACKGROUND

[0002] The non-contact dust removing device is mainly applied in the fields of semiconductors, display devices, cameras, new energy, cosmetic container packaging, functional films, special paper printing, etc. The traditional non-contact dust and static electricity removing device is mainly in the form of roll feeding, and is not suitable for sheet feeding (film). The sheet product cannot be positioned by the tensioning roller. SUMMARY

[0003] In order to overcome the above-mentioned defects, the purpose of the present application is to provide a dust and static electricity removing device, thereby effectively solving the above-mentioned technical problems.

[0004] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0005] The dust and static electricity removing device provided by the present application comprises:

[0006] The feeding conveying line is used for feeding and conveying the product,

[0007] The static electricity and dust removing mechanism comprises a housing, an upper negative pressure conveying line, a lower static electricity and dust removing module, and an upper static electricity and dust removing module. The upper negative pressure conveying line, the lower static electricity and dust removing module, and the upper static electricity and dust removing module are accommodated in the housing. The upper negative pressure conveying line extends into the housing from the feeding port of the housing and is arranged staggered above and below the first end of the upper negative pressure conveying line. The lower static electricity and dust removing module is arranged below the upper negative pressure conveying line.

[0008] The discharging conveying line is used for discharging and conveying the product. One end of the discharging conveying line extends into the housing from the discharging port of the housing and is arranged staggered above and below the second end of the upper negative pressure conveying line. The upper static electricity and dust removing module is located above the discharging conveying line.

[0009] Further, a lower guide roller is arranged between the end of the feeding conveying line extending into the housing and the lower static electricity and dust removing module. The product moves from the feeding conveying line to above the lower static electricity and dust removing module through the lower guide roller and does not contact the lower static electricity and dust removing module.

[0010] Further, the end of the discharging conveying line extending into the housing is connected to the end of the lower static electricity and dust removing module away from the lower guide roller.

[0011] Furthermore, an upper guide roller is provided between the end of the upper negative pressure conveyor line near the upper static electricity removal and dust removal module and the upper static electricity removal and dust removal module. After being guided by the upper guide roller, the product moves to the bottom of the upper static electricity removal and dust removal module without contacting the upper static electricity removal and dust removal module.

[0012] Furthermore, the side of the cover is provided with several positive pressure air inlets and several negative pressure air inlets.

[0013] Furthermore, it also includes an electrostatic measuring device located near the discharge port of the casing. Beneficial effects

[0014] This application provides a dust removal and static electricity removal device that uses non-contact dust removal and static electricity removal technology. It is equipped with two static electricity removal and dust removal modules inside a sealed cavity. When used together, the upper and lower surfaces of the product are cleaned sequentially. At the same time, the device has functions such as automatic product positioning and conveying, which can effectively improve work efficiency. Attached Figure Description

[0015] The accompanying drawings are provided to illustrate the technical solutions of this disclosure and form part of the specification. They are used together with the embodiments of this disclosure to explain the technical solutions of this disclosure and do not constitute a limitation on the technical solutions of this disclosure. The shapes and sizes of the components in the drawings do not reflect actual proportions and are only intended to illustrate the content of this application.

[0016] Figure 1 This is a schematic diagram of the overall structure of the device provided in an embodiment of this application.

[0017] Figure 2 This is a schematic diagram of the internal structure of the housing provided in an embodiment of this application.

[0018] In the above attached figures,

[0019] 1. Feeding conveyor line; 2. Static electricity removal and dust removal mechanism; 21. Cover; 22. Upper negative pressure conveyor line; 23. Lower static electricity removal and dust removal module; 24. Upper static electricity removal and dust removal module; 3. Discharge conveyor line; 4. Lower guide roller; 5. Upper guide roller; 6. Positive pressure air inlet; 7. Negative pressure air inlet; 8. Product; 9. Static electricity measuring device. Detailed Implementation

[0020] The above-described solution will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of this application. The implementation conditions used in the embodiments may be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not specified are generally those in routine experiments.

[0021] Unless otherwise defined, the technical or scientific terms used in the embodiments of this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," and similar terms used in the embodiments of this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. In this document, "electrical connection" includes the situation where constituent elements are connected together by an element having some electrical function. There is no particular limitation on the "electrically functioning element," as long as it enables the transmission and reception of electrical signals between the connected constituent elements. An "electrically functioning element" can be, for example, an electrode or wiring, a switching element such as a transistor, or other functional elements such as a resistor, inductor, or capacitor. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0022] In this application, the terms "upper," "lower," "inner," "middle," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation. Example

[0023] like Figure 1 and 2 As shown, one embodiment of this application provides a dust removal and static electricity removal device, including:

[0024] The feeding conveyor line 1 is used for feeding and conveying product 8, and also includes an antistatic dust removal mechanism 2, which includes a housing 21, an upper negative pressure conveyor line 22, a lower antistatic dust removal module 23, and an upper antistatic dust removal module 24. The upper negative pressure conveyor line 22, the lower antistatic dust removal module 23, and the upper antistatic dust removal module 24 are housed inside the housing 21, extending into the housing 21 from the feed port and staggered vertically with the first end of the upper negative pressure conveyor line 22. The lower antistatic dust removal module 23 is located below the upper negative pressure conveyor line 22. The discharging conveyor line 3 is used for discharging and conveying product 8. One end of the discharging conveyor line 3 extends into the housing 21 from the discharge port and staggered vertically with the second end of the upper negative pressure conveyor line. The upper antistatic dust removal module 24 is located above the discharging conveyor line 3. A lower guide roller 4 is provided between the end of the feeding conveyor line 1 extending into the housing 21 and the lower static electricity removal and dust removal module 23. The product 8 moves from the feeding conveyor line 1 to above the lower static electricity removal and dust removal module 23 via the lower guide roller 4 without contacting the lower static electricity removal and dust removal module 23. The end of the discharging conveyor line 3 extending into the housing 21 is connected to the end of the lower static electricity removal and dust removal module away from the lower guide roller 4. An upper guide roller 5 is provided between the end of the upper negative pressure conveyor line 22 near the upper static electricity removal and dust removal module 24 and the upper static electricity removal and dust removal module 24. The product 8 moves below the upper static electricity removal and dust removal module 24 after being guided by the upper guide roller 5 without contacting the upper static electricity removal and dust removal module 24. Several positive pressure air inlets 6 and several negative pressure air inlets 7 are provided on the side of the housing 21. An electrostatic measuring device 9 is also provided near the discharge port of the housing 21.

[0025] The equipment provided in this application involves manually placing the film product onto the product feeding conveyor, which then transports it to the housing. A lower electrostatic precipitator and dust removal module treats the static electricity and dust on the lower surface of the product. The product is then conveyed to the discharge negative pressure conveyor line, where an upper electrostatic precipitator and dust removal system treats the static electricity and dust on the upper surface. During discharge, ion air is used again for electrostatic removal, and an electrostatic measurement device measures the static electricity on the product surface. The belt and main structure are made of anti-static materials. The product neutralizes and removes static electricity from its surface through ionization. The product is subjected to turbulent airflow generated by the internal airflow and vacuum airflow. This turbulent airflow causes high-frequency micro-motion in the product, breaking down the air interface layer on the roll surface and simultaneously drawing contaminants released from the interface layer into the vacuum airflow. The dust removal capacity is related to the degree of product contamination and the operating speed, and can remove contaminant particles larger than 10 micrometers.

[0026] The upper and lower electrostatic eliminator dust removal modules have the same structure, both employing a non-contact dust removal system commonly used in this field. The dust removal head contains one ultrasonic generating chamber and two vacuum adsorption chambers. Dust particles adhere to the glass substrate surface under the action of the adsorption layer. To remove the dust particles, their adhesive force must be overcome. A blower provides clean gas at 8-16 kPa to the ultrasonic generating chamber of the dust removal head. The gas generates ultrasonic waves through the ultrasonic generator. Utilizing the energy and vibration of the ultrasonic waves, the dust particles overcome the adhesive force on the glass substrate surface, detaching from the surface through three motion modes (single or mixed): lifting, rolling, and sliding. The vacuum chamber of the dust removal head is used to adsorb the dust particles. After the dust particles are separated from the glass substrate surface, the reflection of the ultrasonic waves carries the dust particles, which are then instantly sucked away by the vacuum adsorption chamber of the cleaning head, thus achieving the effect of cleaning the dust particles from the glass surface. Since the non-contact dust removal system is a publicly disclosed technology in this field, only a simple functional description is provided in this application, without further elaboration or additional drawings.

[0027] The above embodiments are only for illustrating the technical concept and features of this application, and are intended to enable those skilled in the art to understand the content of this application and implement it accordingly. They should not be used to limit the scope of protection of this application. All equivalent changes or modifications made in accordance with the spirit and essence of this application should be included within the scope of protection of this application.

Claims

1. A dust and static removal apparatus, characterized by: The dust and static electricity removing device comprises: a feeding conveying line for feeding conveying of products, a static electricity removing mechanism comprising a cover, an upper negative pressure conveying line, a lower static electricity removing module and an upper static electricity removing module, wherein the upper negative pressure conveying line, the lower static electricity removing module and the upper static electricity removing module are accommodated in the cover, the upper negative pressure conveying line extends into the cover from a feeding port of the cover and is staggered with the lower static electricity removing module above and below a first end of the upper negative pressure conveying line, and the lower static electricity removing module is arranged below the upper negative pressure conveying line; a discharging conveying line for discharging conveying of products, one end of the discharging conveying line extends into the cover from a discharging port of the cover and is staggered with the upper static electricity removing module above and below a second end of the upper negative pressure conveying line, and the upper static electricity removing module is arranged above the discharging conveying line.

2. The dust and static electricity removing device according to claim 1, wherein: a lower guide roller is arranged between the end of the feeding conveying line extending into the cover and the lower static electricity removing module, and products move from the feeding conveying line to above the lower static electricity removing module through the lower guide roller without contacting the lower static electricity removing module.

3. The dust and static electricity removing device according to claim 2, wherein: the end of the discharging conveying line extending into the cover is connected to the end of the lower static electricity removing module away from the lower guide roller.

4. The dust and static electricity removing device according to claim 3, wherein: an upper guide roller is arranged between the end of the upper negative pressure conveying line close to the upper static electricity removing module and the upper static electricity removing module, and products move to below the upper static electricity removing module through the upper guide roller without contacting the upper static electricity removing module.

5. The dust and static electricity removing device according to claim 1, wherein: a plurality of positive pressure air inlets and a plurality of negative pressure air inlets are arranged on the side of the cover.

6. The dust and static electricity removing device according to claim 1, further comprising: an electrostatic measuring device arranged close to the discharging port of the cover.