Dustproof mechanism for discharge port of optical film cutting machine
By designing a dustproof mechanism at the outlet of the optical film cutting machine, using a shield and telescopic plate to block waste debris, and combining it with an ion fan to remove static electricity, the problem of waste dust affecting the yield of finished products after cutting was solved, and the quality of optical films was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-10
AI Technical Summary
During the cutting process of optical films, waste materials and dust can easily fall onto the optical films, affecting the yield.
A dustproof mechanism for the outlet of an optical film cutting machine was designed, including a conveyor table, an output conveyor belt, a waste material drive roller, a waste material reversing roller, a winding mechanism, a telescopic plate, and an ion fan. The mechanism uses the cooperation of the shielding plate and the telescopic plate to block dust and debris during waste material winding and uses the ion fan to remove static electricity.
This effectively reduces the amount of waste debris and dust falling onto the cut optical films, improving the yield of optical films, and removes static electricity through an ion fan to ensure film quality.
Smart Images

Figure CN223981904U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of optical film cutting machine discharge port dustproof mechanism. BACKGROUND
[0002] When producing optical film, optical roll material needs to be cut according to the required size to form optical film. After cutting, the waste needs to be wound, and when winding, some debris or dust may fall on the cut optical film, affecting the quality of the optical film and reducing the yield of the optical film. Therefore, a dustproof mechanism for the discharge port of the optical film cutting machine is needed. SUMMARY
[0003] The utility model aims to provide a kind of optical film cutting machine discharge port dustproof mechanism, which helps to reduce the debris on the waste falling on the cut optical film when winding the waste.
[0004] The technical scheme of the utility model is as follows: a kind of optical film cutting machine discharge port dustproof mechanism, including the conveying table surface set in the rear side of the discharge port of cutting machine, output conveyor belt, the conveying table surface is sequentially provided with waste drive pressure roller, waste reversing roller and the waste winding mechanism located on the upper side of waste reversing roller from front to back, the clamping roller assembly is arranged between the conveying table surface and the output conveyor belt, the front upper portion of the output conveyor belt is provided with a shutter, and the shutter is provided with a telescopic plate that can slide forward to the upper side of the waste reversing roller.
[0005] Further, the waste drive pressure roller includes a roller shaft longitudinally arranged above the conveying table surface, the two ends of the roller shaft are rotatably connected with the conveying table surface through a support, a pair of rubber rollers for pressing the side edge of the waste are installed on the roller shaft, and a first motor driven by a speed reducer to rotate the roller shaft is installed on the support.
[0006] Further, the waste winding mechanism includes a mounting bracket, a winding roller driven by a second motor and detachable is longitudinally installed on the upper end of the mounting bracket, a swing bracket is hinged to the side wall on the side of the discharge port of the cutting machine, and a tensioning roller is rotatably connected to the swing bracket.
[0007] Further, the mounting bracket is composed of a first bracket body and a second bracket body, the second motor is installed on the upper part of the first bracket body and has a connecting shaft sleeve installed on the output end, one end of the winding roller is inserted into the connecting shaft sleeve, and the other end of the winding roller has a rotating part for supporting on the upper end of the second bracket body.
[0008] Further, the two sides of the shutter are connected with the rack of the output conveyor belt through a fixing bracket, the two sides of the upper surface of the shutter are each provided with a transverse guide rail, and the rear part of the telescopic plate is provided with a pair of sliding blocks matched with the corresponding transverse guide rails.
[0009] Furthermore, a transverse lead screw driven by a third motor is rotatably connected to the upper end face of the cover plate, and a nut seat that cooperates with the transverse lead screw is fixed to the lower rear side of the telescopic plate.
[0010] Furthermore, the output conveyor belt consists of several spaced-apart strip-shaped transmission belts.
[0011] Furthermore, an ion fan and an ion bar are sequentially mounted above the rear of the output conveyor belt along the conveying direction.
[0012] Compared with the prior art, the present invention has the following advantages:
[0013] 1. The dustproof mechanism uses a telescopic plate that can move back and forth in conjunction with a shield to block the waste material winding mechanism above the optical film, which helps to reduce the amount of debris on the waste material falling onto the cut optical film during waste material winding.
[0014] 2. The telescopic plate can move back and forth, making it convenient to move during the assembly and disassembly of the take-up roller and avoiding obstruction of the assembly and disassembly of the take-up roller.
[0015] 3. The presence of an ion fan and ion bar helps to remove static electricity from the optical film. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the waste material driven pressure roller of this utility model;
[0018] Figure 3 This is a top view of the telescopic plate and the cover plate of this utility model in combination;
[0019] Figure 4 This is a schematic diagram showing the cooperation between the mounting frame and the winding roller of this utility model;
[0020] Figure 5 This is a top view of the output conveyor belt and ion fan of this utility model in combination;
[0021] In the diagram: 1-Cut machine; 2-Conveying table; 21-Drive roller; 22-Transparent conveyor belt; 3-Output conveyor belt; 31-Strip transmission belt; 4-Waste drive pressure roller; 41-Roller shaft; 42-Bracket; 43-Rubber roller; 44-Reducer; 45-First motor; 5-Waste reversing roller; 6-Waste winding mechanism; 61-Mounting frame; 611-First frame; 612-Second frame; 62-Second motor; 63-Wrap-up roller; 631-Rotating part; 64-Swing frame; 65-Tension roller; 66-Connecting bushing; 7-Pinch roller assembly; 8-Blinding plate; 81-Fixing frame; 82-Transverse guide rail; 83-Third motor; 84-Transverse lead screw; 9-Telescopic plate; 91-Slider; 92-Nut seat; 10-Ion fan; 11-Ion rod. Detailed Implementation
[0022] To make the above-mentioned features and advantages of this utility model more easily understood, specific embodiments are described below in conjunction with the accompanying drawings, but this utility model is not limited thereto.
[0023] refer to Figures 1 to 5
[0024] A dustproof mechanism for the outlet of an optical film cutting machine includes a conveyor table 2 and an output conveyor belt 3 located behind the outlet of the cutting machine 1. From front to back, the conveyor table is equipped with a waste material drive roller 4, a waste material reversing roller 5, and a waste material winding mechanism 6 located above the reversing roller. This allows the cut waste material to be driven by the waste material drive roller and guided into the waste material winding mechanism for collection via the reversing roller. A clamping roller assembly 7 is located between the conveyor table and the output conveyor belt to clamp the optical film backward. A baffle 8 is located above the front of the output conveyor belt. The baffle has a telescopic plate 9 that can slide forward to above the waste material reversing roller. The telescopic plate moves backward between the waste material reversing roller and the waste material winding mechanism, thereby collecting dust and debris falling during normal waste material winding by blocking the flow. The telescopic plate can also move forward when a certain amount of waste material needs to be unloaded or when the winding roller needs to be installed.
[0025] In this embodiment, the waste material driving roller includes a roller shaft 41 longitudinally arranged above the conveyor table. Both ends of the roller shaft are rotatably connected to the conveyor table via brackets 42. A pair of rubber rollers 43 are mounted on the roller shaft to press down on the sides of the waste material. A first motor 45, which drives the roller shaft to rotate via a reducer 44, is mounted on the bracket. The reducer is an angle reducer. Thus, the pair of rubber rollers press down on both sides of the waste material, driving the waste material out.
[0026] In this embodiment, to better drive the cut optical film forward, drive rollers 21 are rotatably connected to the front and rear ends of the conveyor table, and a transparent conveyor belt 22 with its work station section located on the conveyor table is placed between the pair of drive rollers. Thus, while the waste material driving pressure roller and the reversing roller waste material winding mechanism drive the waste material to wind up, the cut optical film is conveyed backward by the transparent conveyor belt.
[0027] In this embodiment, the waste material winding mechanism includes a mounting frame 61. A detachable winding roller 63, driven by a second motor 62, is longitudinally mounted on the upper end of the mounting frame. A swing frame 64 is hinged to the side wall on the discharge side of the cutting machine, and a tension roller 65 is rotatably connected to the swing frame. After the waste material passes over the reversing roller, it passes over the tension roller and is then fed into the winding roller for winding. The tension of the waste material during winding is achieved by the gravity of the tension roller.
[0028] In this embodiment, the mounting frame consists of a first frame 611 and a second frame 612. The second motor is mounted on the upper part of the first frame and connected to a reducer. A connecting bushing 66 is mounted on the output end of the reducer. The inner ring of the connecting bushing is polygonal. One end of the take-up roller is polygonal and is inserted into the connecting bushing. The other end of the take-up roller has a rotating part 631 for supporting the upper end of the second frame. After the take-up roller is inserted into the connecting bushing, it is supported on the upper end of the second bracket. The upper end of the second bracket has a recess for the rotating part to be inserted into, so as to position the rotating part. The insertion and engagement of the take-up roller and the connecting bushing facilitates the assembly and disassembly of the take-up roller.
[0029] In this embodiment, the two sides of the shield are connected to the frame of the output conveyor belt via fixing brackets 81. Transverse guide rails 82 are installed on both sides of the upper surface of the shield. A pair of sliders 91 are provided on both sides of the rear of the telescopic plate, cooperating with the corresponding transverse guide rails, to allow the telescopic plate to slide laterally. The telescopic plate can be made of lightweight materials such as plastic sheets or thin metal sheets, so its suspension at the front end is not affected.
[0030] In this embodiment, in order to automatically drive the telescopic plate to move, a transverse lead screw 84 driven by a third motor 83 is rotatably connected to the upper surface of the cover plate, and a nut seat 92 that cooperates with the transverse lead screw is fixed to the lower rear side of the telescopic plate.
[0031] In this embodiment, the pinch roller assembly may consist of a pair of longitudinally arranged and vertically positioned rubber rollers, with one end of the two rubber rollers meshing through a gear pair, and one of the rubber rollers being driven by a motor. The surface of each rubber roller is provided with a replaceable adhesive layer to adhere dust or other particles from the optical film. The pinch roller assembly may also be a conventional pinch roller.
[0032] In this embodiment, in order to better transport the optical film backward, the output conveyor belt is composed of several spaced strip-shaped transmission belts 31.
[0033] In this embodiment, an ion fan 10 and an ion bar 11 are sequentially mounted above the rear of the output conveyor belt along the conveying direction to remove static electricity from the optical film. The ion fan has multiple blades arranged longitudinally. The ion fan can be a suspended ion fan, such as the KRB-205 model. The ion bar can also be a commercially available ion bar.
[0034] If the terms "first" and "second" are used in the above description to define the components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of distinguishing the components in the description. Unless otherwise stated, the above terms have no special meaning.
[0035] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws) or a non-detachable fixed connection (e.g., riveting or welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured using a casting process) (except where it is obviously impossible to use an integral forming process).
[0036] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.
[0037] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.
[0038] The above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall be covered by the present utility model.
Claims
1. An optical film cutting machine discharge port dust prevention mechanism, comprising a conveying table surface arranged at the rear side of the cutting machine discharge port, and an output conveyor belt, characterized in that, The conveying table top is sequentially provided with a waste driving compression roller, a waste reversing roller and a waste winding mechanism above the waste reversing roller from front to back.
2. The dustproof mechanism of the optical film cutting machine discharge port according to claim 1, characterized in that, The waste driving compression roller comprises a roller shaft longitudinally arranged above the conveying table top, both ends of the roller shaft are rotationally connected with the conveying table top via a support, a pair of rubber rollers for pressing the side edges of the waste are mounted on the roller shaft, a first motor for driving the rotation of the roller shaft via a speed reducer is mounted on the support.
3. The dustproof mechanism of the optical film cutting machine discharge port according to claim 1 or 2, characterized in that, The waste winding mechanism comprises a mounting frame, a winding roller driven by a second motor and detachable is longitudinally mounted on the upper end of the mounting frame, a swing frame is hingedly connected to the side wall on the discharge port side of the cutting machine, and a tension roller is rotationally connected to the swing frame.
4. The dustproof mechanism of the optical film cutting machine discharge port according to claim 3, characterized in that, The mounting frame is composed of a first frame body and a second frame body, the second motor is mounted on the upper part of the first frame body and has a connecting shaft sleeve mounted on the output end, one end of the winding roller is inserted into the connecting shaft sleeve, and the other end of the winding roller has a rotating part for supporting on the upper end of the second frame body.
5. The dust-proof mechanism of the optical film cutting machine discharge port according to claim 1, 2 or 4, characterized in that, Both sides of the shutter are connected with the rack of the output conveying belt via a fixing frame, both sides of the upper end surface of the shutter are provided with transverse guide rails, and both sides of the rear part of the telescopic plate are provided with a pair of sliding blocks matched with the corresponding transverse guide rails.
6. The dustproof mechanism of the optical film cutting machine discharge port according to claim 5, characterized in that, The upper end surface of the shutter is rotationally connected with a transverse screw rod driven by a third motor, and the rear part of the telescopic plate is fixed with a nut seat matched with the transverse screw rod.
7. The dust-proof mechanism of the optical film cutting machine discharge port according to claim 1, characterized in that, The output conveying belt is composed of a plurality of strip-shaped transmission belts arranged at intervals.
8. The dust-proof mechanism of the optical film cutting machine discharge port according to claim 1, characterized in that, An ion fan and an ion rod are sequentially arranged above the rear part of the output conveying belt along the conveying direction.