Color master batch granulator

By introducing a pelletizing and screening mechanism into the masterbatch pelletizer, the motor drives the crankshaft to drive the transmission plate and cutter to pelletize, and the elliptical wheel and U-shaped guide plate of the screening mechanism vibrate to separate the cut powder, the problem of collecting the cut powder and pellets together is solved, and the production efficiency is improved.

CN223981986UActive Publication Date: 2026-03-10WUDI WANCAI PLASTIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing masterbatch pelletizers collect the pellet powder along with the pellets during pelletizing, requiring separate screening, which increases the production process and reduces production efficiency.

Method used

A masterbatch pelletizer including a pelletizing mechanism and a sieving mechanism was designed. The pelletizing mechanism cuts the pellets and the sieving mechanism separates the pellets from the powder. The motor drives the crankshaft to drive the transmission plate and the cutter to cut the pellets. The sieving mechanism uses the cooperation of an elliptical wheel and a U-shaped guide plate to drive the feeding plate to vibrate and achieve the separation of powder.

Benefits of technology

It achieves efficient separation of pellets and powders, saving the separate screening and powdering process and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of color master batch production, and particularly relates to a color master batch granulator which comprises a processing box, and a feeding port is formed in the left side of the processing box; the material guide plate is fixedly installed at the bottom of an inner cavity of the feeding port, and a material guide groove is formed in the right side of the top of the material guide plate; the pelletizing mechanism is located at the top of the material guide plate, and the pelletizing mechanism is used for pelletizing; the screening mechanism is located in an inner cavity of the processing box and located at the bottom of the material guide plate, the screening mechanism is used for screening cut noodles, the pelletizing mechanism comprises a positioning plate, a motor, a crankshaft, a first rotating wheel, a transmission plate, a cutter, a belt and a second rotating wheel, and the portions, located on the front side and the rear side of the feeding port, of the inner cavity of the processing box are fixedly connected with the positioning plate. According to the utility model, the grain cutting mechanism and the screening mechanism are matched for use, so that cut grains and cut powder can be separated, the process of independently screening the cut powder by workers is saved, and the processing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of color masterbatch production technology, and in particular to a color masterbatch pelletizer. Background Technology

[0002] The full name of color masterbatch is color masterbatch material, also known as colorant. It is a new type of special colorant for polymer materials, also known as pigment preparation. Color masterbatch is mainly used in plastics. Color masterbatch is composed of three basic elements: pigment or dye, carrier and additives.

[0003] Chinese patent document CN221792843U discloses a masterbatch pelletizer, belonging to the field of masterbatch pelletizing technology. This masterbatch pelletizer includes a worktable with a masterbatch strip conveyor belt. A pressing mechanism is located at the upper end of the worktable, and a cutting assembly is mounted thereon. The cutting assembly includes a mounting frame, a cylinder, a mounting plate, and a mounting / disassembly component. The mounting frame is mounted on the upper end of the worktable, the cylinder is mounted on the upper end of the mounting frame, the mounting plate is mounted on the output end of the cylinder, and the mounting / disassembly component is mounted on the bottom end of the mounting plate. A drive mechanism is mounted on one side of the mounting / disassembly component.

[0004] Through research, it was found that although the cutting blade is easy to replace, the cutting process generates cutting powder, which is collected together with the cutting powder. The cutting powder needs to be screened separately, which increases the production process and reduces the production efficiency. Therefore, this utility model proposes a color masterbatch pelletizer to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the problem that, as discovered through research, while the existing equipment is convenient for replacing the cutting blade, it generates cutting powder during pelletizing. This equipment collects the pellets and powder together, and the powder needs to be screened separately afterward, which increases the production process and reduces production efficiency. Therefore, this invention proposes a color masterbatch pelletizer.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A masterbatch pelletizer, comprising:

[0008] The processing box has a feed inlet on its left side;

[0009] A guide plate is fixedly installed at the bottom of the inner cavity of the feed inlet, and a guide groove is provided on the right side of the top of the guide plate;

[0010] A pelletizing mechanism, located on top of the guide plate, is used for pelletizing;

[0011] The sieving mechanism is located inside the processing box and at the bottom of the guide plate. The sieving mechanism is used to sieve the chopped powder.

[0012] As a preferred embodiment of this utility model, the pelletizing mechanism includes: a positioning plate, a motor, a crankshaft, a first rotating wheel, a transmission plate, a cutter, a belt, and a second rotating wheel;

[0013] The inner cavity of the processing box is fixedly connected to the positioning plate on both the front and rear sides of the feed inlet. The motor is fixedly installed on the front side of one of the positioning plates. The output end of the motor is fixedly connected to the crankshaft. The rear side of the crankshaft passes through the positioning plate and is fixedly connected to the first rotating wheel. The front and rear sides of the crankshaft surface are fixedly fitted with transmission plates. The top of the cutter is fixedly connected to the bottom of the transmission plate. The front and rear sides of the cutter are slidably connected to the positioning plate. The belt is movably fitted on the surface of the first rotating wheel. The bottom of the inner cavity of the belt is movably connected to the second rotating wheel.

[0014] As a preferred embodiment of this utility model, the screening mechanism includes: a horizontal plate, a limiting rod, a feeding plate, a U-shaped guide plate, a spring, a transmission shaft, and an elliptical wheel;

[0015] The front and rear sides of the inner cavity of the processing box are fixedly connected to the horizontal plate. Sliding holes are opened on both sides of the top of the horizontal plate. There are four limiting rods, which are slidably set in the inner cavity of the sliding holes. The top of the limiting rods passes through the horizontal plate. The four corners of the bottom of the feeding plate are fixedly connected to the limiting rods. The top of the feeding plate is opened with a drain hole. The bottom of the feeding plate is fixedly connected to the U-shaped guide plate. The springs are movably sleeved on the surface of the limiting rods and located between the horizontal plate and the feeding plate. There are four springs. The front side of the second rotating wheel is fixedly connected to the drive shaft. The front side of the drive shaft passes through one of the horizontal plates and is rotatably connected to the rear side of the other horizontal plate through the rotating shaft. The elliptical wheel is fixedly sleeved on the surface of the drive shaft and is in the inner cavity of the U-shaped guide plate.

[0016] As a preferred embodiment of this utility model, a collection box is slidably connected to both sides of the bottom of the processing box, and a handle is fixedly connected to the front side of the collection box, with two handles in total.

[0017] As a preferred embodiment of this utility model, a limiting hole is provided on the front side of one of the positioning plates, and the inner cavity of the limiting hole is rotatably connected to the surface of the crankshaft through a rotating shaft.

[0018] As a preferred embodiment of this utility model, a positioning hole is provided on the rear side of one of the horizontal plates, and the positioning hole is rotatably connected to the surface of the transmission shaft.

[0019] Beneficial effects:

[0020] 1. By turning on the first motor, the crankshaft is driven to rotate. Then the crankshaft drives the transmission plate and the cutter to move. When the cutter moves, it can perform pelletizing work. When the crankshaft rotates, it also drives the first wheel, the belt and the second wheel to rotate.

[0021] 2. When the second rotating wheel rotates, it also drives the drive shaft and the elliptical wheel to rotate. When the elliptical wheel rotates, it cooperates with the U-shaped guide plate and drives the feeding plate to move. The feeding plate, in cooperation with the limit rod and the spring, generates vibration, which can separate the granules and powders, saving workers the process of separately screening the powders and improving processing efficiency.

[0022] In this invention, the pelletizing mechanism and the sieving mechanism work together to separate pellets and powder, saving workers the trouble of sieving the powder separately and improving processing efficiency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a rear sectional view of the processing box of this utility model;

[0025] Figure 3 This is a schematic diagram of the horizontal plate and elliptical wheel structure of this utility model;

[0026] Figure 4 This is a rear view of the positioning plate and belt of this utility model.

[0027] In the diagram: 1. Processing box; 2. Guide plate; 3. Positioning plate; 4. Motor; 5. Crankshaft; 6. First rotating wheel; 7. Transmission plate; 8. Cutter; 9. Belt; 10. Second rotating wheel; 11. Horizontal plate; 12. Limiting rod; 13. Feeding plate; 14. U-shaped guide plate; 15. Spring; 16. Transmission shaft; 17. Elliptical wheel; 18. Collection box; 19. Handle. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Example

[0030] Reference Figures 1-4 A masterbatch pelletizer, comprising:

[0031] Processing box 1, with a feed inlet on the left side;

[0032] The guide plate 2 is fixedly installed at the bottom of the inner cavity of the feed inlet, and a guide groove is provided on the right side of the top of the guide plate 2.

[0033] The pelletizing mechanism is located on top of the guide plate 2 and is used for pelletizing.

[0034] The screening mechanism is located inside the processing box 1 and at the bottom of the guide plate 2. The screening mechanism is used to screen the powder.

[0035] As a preferred embodiment of this utility model, the components include: positioning plate 3, motor 4, crankshaft 5, first rotating wheel 6, transmission plate 7, cutter 8, belt 9, and second rotating wheel 10.

[0036] The inner cavity of the processing box 1 is fixedly connected to the positioning plate 3 on both the front and rear sides of the feed inlet. The motor 4 is fixedly installed on the front side of one of the positioning plates 3. The output end of the motor 4 is fixedly connected to the crankshaft 5. The rear side of the crankshaft 5 passes through the positioning plate 3 and is fixedly connected to the first rotating wheel 6. The front and rear sides of the surface of the crankshaft 5 are fixedly fitted with the transmission plate 7. The top of the cutter 8 is fixedly connected to the bottom of the transmission plate 7. The front and rear sides of the cutter 8 are slidably connected to the positioning plate 3. The belt 9 is movably fitted on the surface of the first rotating wheel 6. The bottom of the inner cavity of the belt 9 is movably connected to the second rotating wheel 10. By turning on the first motor 4, the crankshaft 5 is driven to rotate. Then the crankshaft 5 drives the transmission plate 7 and the cutter 8 to move. When the cutter 8 moves, it can perform pelletizing work. When the crankshaft 5 rotates, it also drives the first rotating wheel 6, the belt 9 and the second rotating wheel 10 to rotate.

[0037] As a preferred embodiment of this utility model, the screening mechanism includes: a horizontal plate 11, a limiting rod 12, a feeding plate 13, a U-shaped guide plate 14, a spring 15, a transmission shaft 16, and an elliptical wheel 17.

[0038] The front and rear sides of the inner cavity of the processing box 1 are fixedly connected to the horizontal plate 11. Sliding holes are provided on both sides of the top of the horizontal plate 11. There are four limiting rods 12, which are slidably disposed within the inner cavity of the sliding holes. The top of the limiting rods 12 penetrates through the horizontal plate 11. The four corners of the bottom of the feeding plate 13 are fixedly connected to the limiting rods 12. A drain hole is provided at the top of the feeding plate 13. The bottom of the feeding plate 13 is fixedly connected to the U-shaped guide plate 14. Four springs 15 are movably sleeved on the surface of the limiting rods 12 and located between the horizontal plate 11 and the feeding plate 13. The front side of the second rotating wheel 10 is connected to the drive shaft. The transmission shaft 16 is fixedly connected to one of the horizontal plates 11 through the front side and rotatably connected to the rear side of the other horizontal plate 11 via a rotating shaft. The elliptical wheel 17 is fixedly sleeved on the surface of the transmission shaft 16 and is in the inner cavity of the U-shaped guide plate 14. When the second rotating wheel 10 rotates, it also drives the transmission shaft 16 and the elliptical wheel 17 to rotate. When the elliptical wheel 17 rotates, it cooperates with the U-shaped guide plate 14 and drives the feeding plate 13 to move. The feeding plate 13 vibrates in cooperation with the limiting rod 12 and the spring 15, thereby separating the granules and powders, saving workers the process of separately screening the powders and improving processing efficiency.

[0039] As a preferred embodiment of this utility model, a collection box 18 is slidably connected to both sides of the bottom of the processing box 1, and a handle 19 is fixedly connected to the front side of the collection box 18. There are two handles 19. By setting the collection box 18 and the handle 19, it is convenient for workers to collect the granules and powders.

[0040] In a preferred embodiment of this invention, a limiting hole is provided on the front side of one of the positioning plates 3, and the inner cavity of the limiting hole is rotatably connected to the surface of the crankshaft 5 via a rotating shaft. Figure 4 As shown, by opening a limiting hole on the front side of the positioning plate 3 located at the front and rotating it to connect with the surface of the crankshaft 5, the stability of the crankshaft 5 during rotation can be improved.

[0041] In a preferred embodiment of this utility model, a positioning hole is provided on the rear side of one of the horizontal plates 11, and the positioning hole is rotatably connected to the surface of the transmission shaft 16, such as... Figure 3 As shown, the horizontal plate 11 located at the rear has a positioning hole on its front side and is rotatably connected to the surface of the drive shaft 16, which can improve the stability of the drive shaft 16 when it rotates.

[0042] With the above structure, the pelletizing mechanism and the screening mechanism can be used in combination to separate pellets and powder, saving workers the process of screening powder separately and improving processing efficiency.

[0043] It should be noted that all electrical equipment used in this application is powered by an external power source. The specific model of motor 4 used can be selected by those skilled in the art. Furthermore, the motor 4 and the like are all existing technologies and will not be described in detail in this solution.

[0044] The working principle of this utility model is as follows: In use, the raw materials are fed into the processing box 1 through the feed inlet. Then, the first motor 4 is turned on to drive the crankshaft 5 to rotate. Subsequently, the crankshaft 5 drives the transmission plate 7 and the cutter 8 to move. When the cutter 8 moves, it can perform granulation. The granules and powder fall onto the feeding plate 13 at the same time. Then, when the crankshaft 5 rotates, it also drives the first rotating wheel 6, the belt 9 and the second rotating wheel 10 to rotate. When the second rotating wheel 10 rotates, it also drives the transmission shaft 16 and the elliptical wheel 17 to rotate. When the elliptical wheel 17 rotates, it cooperates with the U-shaped guide plate 14 and drives the feeding plate 13 to move. The feeding plate 13, in cooperation with the limit rod 12 and the spring 15, generates vibration, thereby separating the granules and powder, saving the workers from the process of separately screening the powder and improving the processing efficiency.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A color master pelletizer characterized by, Include: Processing box (1), the left side of the processing box (1) is provided with a feeding port; The guide plate (2) is fixedly installed at the bottom of the inner cavity of the feeding port, and the right side of the top of the guide plate (2) is provided with a guide slot; The cutting mechanism is located at the top of the guide plate (2), and the cutting mechanism is used for cutting; The screening mechanism is located in the inner cavity of the processing box (1) and at the bottom of the guide plate (2), and the screening mechanism is used for screening the cut powder.

2. The color master batch pelletizer according to claim 1, wherein, The cutting mechanism includes: a positioning plate (3), a motor (4), a crankshaft (5), a first rotating wheel (6), a transmission plate (7), a cutter (8), a belt (9) and a second rotating wheel (10); The inner cavity of the processing box (1) and the front and rear sides of the feeding port are fixedly connected with the positioning plate (3), the motor (4) is fixedly installed on the front side of one of the positioning plates (3), the output end of the motor (4) is fixedly connected with the crankshaft (5), the rear side of the crankshaft (5) penetrates through the positioning plate (3) and is fixedly connected with the first rotating wheel (6), the front and rear sides of the surface of the crankshaft (5) are fixedly sleeved with the transmission plate (7), the top of the cutter (8) is fixedly connected with the bottom of the transmission plate (7), the front and rear sides of the cutter (8) are slidingly connected with the positioning plate (3), the belt (9) is movably sleeved on the surface of the first rotating wheel (6), and the inner cavity of the belt (9) is movably connected with the second rotating wheel (10).

3. The color master batch pelletizer of claim 1, wherein, The screening mechanism includes: a horizontal plate (11), a limiting rod (12), a discharging plate (13), a U-shaped guide plate (14), a spring (15), a transmission shaft (16) and an oval wheel (17); The front and rear sides of the inner cavity of the processing box (1) are fixedly connected with the horizontal plate (11), both sides of the top of the horizontal plate (11) are provided with sliding holes, the number of the limiting rods (12) is four, the limiting rods (12) are slidingly arranged in the inner cavities of the sliding holes, the top of the limiting rod (12) penetrates through the horizontal plate (11), the four corners of the bottom of the discharging plate (13) are fixedly connected with the limiting rods (12), the top of the discharging plate (13) is provided with a leakage hole, the bottom of the discharging plate (13) is fixedly connected with the U-shaped guide plate (14), the springs (15) are movably sleeved on the surfaces of the limiting rods (12) and located between the horizontal plate (11) and the discharging plate (13), the number of the springs (15) is four, the front side of the second rotating wheel (10) is fixedly connected with the transmission shaft (16), the front side of the transmission shaft (16) penetrates through one of the horizontal plates (11) and is rotatably connected with the rear side of the other horizontal plate (11) through a rotating shaft, and the oval wheel (17) is fixedly sleeved on the surface of the transmission shaft (16) and in the inner cavity of the U-shaped guide plate (14).

4. The color master batch pelletizer of claim 1, wherein, Both sides of the bottom of the processing box (1) are slidingly connected with the collecting box (18), the front side of the collecting box (18) is fixedly connected with the handle (19), and the number of the handle (19) is two.

5. The color master batch pelletizer of claim 2, wherein, The front side of one of the positioning plates (3) is provided with a limiting hole, and the inner cavity of the limiting hole is rotatably connected with the surface of the crankshaft (5) through a rotating shaft.

6. The color master batch pelletizer of claim 3, wherein The rear side of one of the horizontal plates (11) is provided with a positioning hole, and the positioning hole is rotatably connected with the surface of the transmission shaft (16).

Citation Information

Patent Citations

  • Color master batch granulator

    CN221792843U