Plastic shell separating device for recycling electric vehicle
By designing a plastic shell separation device for electric vehicle recycling, a combination of a power unit and a clamping unit was used to achieve semi-automatic separation of plastic-coated support components, solving the problem of low efficiency in existing technologies, improving processing efficiency and reducing manpower consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-10
AI Technical Summary
In existing technologies, cleaning the plastic-coated support components of electric vehicles requires workers to manually flip, smash, and saw them apart, resulting in low efficiency and high labor costs.
A plastic shell separation device for electric vehicle recycling was designed, comprising a power unit, a clamping unit, and a separation unit. The device uses a motor to drive a steel cable to clamp the plastic shell and separate it with a cutter. It also incorporates a hammer and a hand saw for semi-automatic separation.
It achieves semi-automatic separation of plastic shells, reduces the physical labor of workers, improves processing efficiency, and provides convenient tool storage and clamping operation, thereby improving the efficiency of the operation process.
Smart Images

Figure CN223982000U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicle recycling technology, and in particular to a plastic shell separation device for electric vehicle recycling. Background Technology
[0002] Plastic recycling in electric vehicle recycling involves sorting, cleaning, processing, and converting plastic parts from discarded vehicles into renewable resources. First, different types of plastics are manually or mechanically disassembled and sorted. After removing oil or battery residue, the parts are crushed into granules. Impurities are then separated using techniques such as flotation and optical sorting. Finally, the parts are melted and granulated to create new plastic products.
[0003] Current electric vehicles generally have plastic-coated support components, which are metal strip support components covered with a plastic shell to achieve functions such as corrosion protection, cut protection, and increased strength. Cleaning these plastic-coated support components requires workers to manually flip, smash, and saw them to separate them, which is extremely inconvenient, labor-intensive, and inefficient.
[0004] Therefore, there is a need for a semi-automatic separation device for recycling and separating electric vehicle plastic shells that reduces labor costs and has high processing efficiency. Summary of the Invention
[0005] Technical problem to be solved by the utility model
[0006] Currently, cleaning plastic-coated support components requires workers to manually flip, smash, and saw them for separation, which is extremely inconvenient, labor-intensive, and inefficient.
[0007] Technical solutions for solving technical problems
[0008] Other advantageous embodiments and extensions of this invention, which are inventive in themselves, are set forth in the following description.
[0009] A plastic shell separation device for electric vehicle recycling includes a main body, on which a power unit, a clamping unit, and a separation unit are provided;
[0010] The power unit includes a motor, and a wire roller is provided at the output end of the motor. A steel cable is provided on the wire roller, and the free end of the steel cable is fixedly connected to the clamping part.
[0011] The separating part includes a cutter, and the power unit drives the clamping part to clamp the material to be processed through the cutter. The cutter is set on the main body through an adjustment component.
[0012] Preferably, the power unit further includes a protective plate disposed between the motor and the clamping part, and both the motor and the protective plate are fixed to the main body.
[0013] Preferably, the clamping part includes:
[0014] A fixing plate is provided at the end of the steel cable, and the fixing plate is configured as a "U" shaped plate;
[0015] Two clamping plates are slidably disposed within the "U"-shaped groove included in the fixing plate;
[0016] A clamping screw and a clamping nut are provided, wherein the clamping screw is slidably disposed through the clamping plate, and the clamping nut is disposed on both sides of the clamping plate.
[0017] Preferably, the inner wall of the "U"-shaped groove of the fixing plate is provided with a limiting groove, and the outer wall of the clamping plate is provided with a limiting protrusion that matches the limiting groove.
[0018] Preferably, the clamping plate is provided with a hole for accommodating the clamping screw, and one of the clamping plates is provided with a limiting hole adapted to the clamping nut.
[0019] Preferably, the adjustment component includes:
[0020] An adjustment plate is disposed on the main body, and the adjustment plate is provided with mounting holes;
[0021] An adjusting screw is mounted on the adjusting plate, with its free end passing through the cutter.
[0022] Adjusting nuts are adapted to the adjusting screw and are located on both sides of the cutter.
[0023] Preferably, the main body is provided with a hook.
[0024] Preferably, the main body is provided with a shelf.
[0025] Effects of the utility model
[0026] Equipped with a power unit, clamping unit, and separation unit, it can semi-automatically separate the outer plastic shell of the material, reducing manual labor for workers and improving production efficiency.
[0027] Hooks are provided on the main body to facilitate the storage of hand saws and hammers by workers. When the power unit, clamping unit and separation unit do not completely separate the plastic shell of the material to be processed, workers can use hand saws and hammers to clean and separate the remaining plastic shell, making it convenient to use.
[0028] The clamping part includes a clamping plate with a limiting hole in the shape of an inner hexagonal countersunk hole, which facilitates the clamping operation by the staff, reduces the operation process, and improves the processing efficiency. Attached Figure Description
[0029] The embodiments of this utility model are described in detail below with reference to the accompanying drawings. In the drawings:
[0030] Figure 1 This is a first structural view of the present invention;
[0031] Figure 2 This is a second structural view of the present invention;
[0032] Figure 3 This is a first structural view of the clamping part included in this utility model;
[0033] Figure 4 This is a second structural view of the clamping part included in this utility model;
[0034] Figure 5 This is a side view of the clamping part included in this utility model.
[0035] Explanation of reference numerals in the attached figures
[0036] 1. Main body; 101. Hook; 102. Storage platform; 103. Protective plate; 2. Motor; 201. Wire roller; 202. Steel cable; 3. Fixing plate; 3-1. Limiting groove; 301. Clamping plate; 302. Clamping screw; 303. Clamping nut; 303-1. Limiting hole; 4. Cutter; 401. Adjusting screw; 402. Adjusting nut; 403. Adjusting plate; 5. Material to be processed; 5-1. Plastic shell. Detailed Implementation
[0037] Hereinafter, with reference to the accompanying drawings, a plastic shell separation device for electric vehicle recycling, which is one embodiment of the present invention, will be described.
[0038] Please refer to Figures 1-5 As shown, a plastic shell separation device for electric vehicle recycling includes a main body 1, on which a power unit, a clamping unit and a separation unit are provided, as well as a platform 102 for supporting the material to be processed 5.
[0039] The power unit is used to drive the clamping unit to move, the clamping unit is used to clamp the material to be processed 5, thereby driving the material to be processed 5 to move under the traction of the power unit, and the separation unit is used to separate the material to be processed 5.
[0040] Specifically, the material to be processed 5 includes a strip made of metal and plastic, with the plastic shell 5-1 located on the outside of the metal.
[0041] Regarding the main body 1, the main body 1 is set as a combination of a plane and legs, and the shelf 102 is set on the upper surface of the main body 1;
[0042] Hooks 101 are provided on the legs of the main body 1;
[0043] When in use, staff can hang tools such as hammers and hand saws on hook 101 for easy access;
[0044] Regarding the power department, including:
[0045] Motor 2 is fixed to the upper end face of the main body 1, and its output end is provided with a wire roller 201;
[0046] One end of the steel cable 202 is wound around the wire roller 201, and the other end is fixedly connected to the clamping part;
[0047] The motor 2 can drive the wire roller 201 to rotate, thereby winding the steel cable 202;
[0048] A guard plate 103 is provided on the main body 1 and between the power unit and the clamping unit. The guard plate 103 has a through hole for the steel cable 202 to pass through.
[0049] Regarding the clamping part, it includes:
[0050] The fixing plate 3 is set as a "U" shaped plate, and a wire rope clamp for fixing the end of the steel cable 202 is provided at the end near the power unit.
[0051] Among them, the wire rope clamp is derived from existing technology and is fixed to the side wall of the fixing plate 3. Its purpose is to connect the fixing plate 3 and the steel cable 202.
[0052] There are two clamping plates 301, both of which are disposed between the "U"-shaped grooves included in the fixing plate 3 and slide between the "U"-shaped grooves included in the fixing plate 3;
[0053] The clamping screw 302 passes through two clamping plates 301 and is slidably set with the two clamping plates 301 respectively;
[0054] The clamping nut 303 is adapted to the clamping screw 302 and is located on the outer wall of the screw at the opposite end of the two clamping plates 301.
[0055] That is, the two clamping nuts 303 are displaced, and force is applied to the two clamping plates 301 located between the two clamping nuts 303, thereby achieving the clamping of the two clamping plates 301 relative to the item between the two clamping plates 301.
[0056] Specifically, countersunk holes are provided on the clamping plate 301 at the position corresponding to the clamping nut 303. One of the countersunk holes is a limiting hole 303-1, which is set as an internal hexagonal countersunk hole.
[0057] This design allows for limiting the position of the clamping nut 303, making it easier for workers to tighten the clamping nut 303.
[0058] Furthermore, the inner wall of the "U"-shaped groove of the fixing plate 3 is provided with a limiting groove 3-1, and the outer wall of the clamping plate 301 is provided with a limiting protrusion that is adapted to the limiting groove 3-1 at the corresponding limiting groove 3-1.
[0059] When in use, the motor 2 included in the power unit works, driving the wire roller 201 to rotate and complete the winding of the steel cable 202. Since the steel cable 202 is fixed to the fixed plate 3 at the far end, it can drive the fixed plate 3 to move during the winding process, thereby driving the clamping part to move, and thus realizing the traction displacement of the clamping part holding the item.
[0060] Regarding the separation section, it includes:
[0061] The cutting blade 4 is located on the side of the clamping part away from the power unit;
[0062] There are two cutters 4, located on either side of the material to be processed 5.
[0063] The cutter 4 is mounted on the main body 1 via an adjustment component, which includes:
[0064] An adjusting plate 403 is set on the main body 1 at positions corresponding to both ends of the cutter 4, and a mounting hole is provided through the adjusting plate 403;
[0065] The adjusting screw 401 is vertically fixed on the adjusting plate 403, and its free end passes through the two cutters 4. The adjusting screw 401 and the cutters 4 are slidably set.
[0066] There are several adjusting screws 401, which are adapted to each other. Each cutter 4 corresponds to two adjusting screws 401. The adjusting screws 401 corresponding to each cutter 4 are located on both sides of the cutter 4.
[0067] The number of adjustment components is set to two, and they are respectively located at both ends of the cutter 4;
[0068] In use, the operator can change the position of the adjustment mechanism on the main body 1 by adjusting the adjustment plate 403, thereby changing the position of the cutter 4 relative to the main body 1. The operator can also adjust the relative distance between the two cutters 4 by rotating the adjusting nut 402 on the adjusting screw 401, thereby changing the relative position of the two cutters 4 so that they are located outside the metal part of the material to be processed 5 and can cut the plastic shell 5-1.
[0069] Right now:
[0070] S1. The staff places the material to be processed 5 on the platform 102 and manually peels off one end of the plastic shell 5-1.
[0071] S2. Use the clamping part to clamp the metal part in the work-to-be-processed material 5, which has had part of the plastic shell 5-1 peeled off;
[0072] S3. Adjust the position of the cutter 4 so that it is located outside the metal part of the material to be processed 5 and can cut the plastic shell 5-1.
[0073] S4. Start motor 2, and the rotation of wire roller 201 winds up steel cable 202, thereby driving the clamping part and the material to be processed 5 to move.
[0074] S5. During the displacement process, the cutter 4 included in the separation section cuts the plastic shell 5-1 on the material to be processed 5. When the material to be processed 5 has completely passed through the cutter 4, the separation of the plastic shell 5-1 on the material to be processed 5 is completed.
[0075] Compared with the prior art, this utility model has the following characteristics:
[0076] Equipped with a power unit, clamping unit, and separation unit, it can semi-automatically separate the plastic shell 5-1 on the outside of the material, reducing manual labor for workers and improving production efficiency.
[0077] Hooks 101 are provided on the main body 1 to facilitate the storage of hand saws and hammers by workers. When the power unit, clamping unit and separation unit do not completely separate the plastic shell 5-1 of the material to be processed 5, workers can use hand saws and hammers to clean and separate the remaining plastic shell 5-1, which is convenient to use.
[0078] The clamping part includes a clamping plate 301 with a limiting hole 303-1 in the shape of an inner hexagonal countersunk hole, which facilitates the clamping operation by the staff, reduces the operation process, and improves the processing efficiency.
[0079] This utility model is not limited to any particular implementation method; various modifications can be made as long as the principle is not violated.
Claims
1. A plastic shell separation device for electric vehicle recycling, characterized by: Including a main body (1), the main body (1) is provided with a power part, a clamping part and a separation part; The power part includes a motor (2), the output end of the motor (2) is provided with a wire roller (201), the wire roller (201) is provided with a steel cable (202), and the free end of the steel cable (202) is fixedly connected with the clamping part; The separation part includes a cutter (4), the clamping part is driven by the power part to clamp the material to be processed (5) to pass through the cutter (4), and the cutter (4) is arranged on the main body (1) through an adjusting assembly.
2. The plastic shell separating device for recycling electric vehicles according to claim 1, characterized in that: The power part further includes a guard plate (103) arranged between the motor (2) and the clamping part, and the motor (2) and the guard plate (103) are fixed on the main body (1).
3. The plastic shell separating device for recycling electric vehicles according to claim 1, characterized in that: The clamping part includes: A fixed plate (3) is arranged at the end of the steel cable (202), and the fixed plate (3) is arranged as a "U"-shaped plate; Two clamping plates (301) are slidingly arranged in the "U"-shaped groove of the fixed plate (3); A clamping screw (302) and a clamping nut (303) are provided, the clamping screw (302) is slidingly arranged through the clamping plate (301), and the clamping nut (303) is arranged on both sides of the clamping plate (301).
4. The plastic shell separating device for recycling electric vehicles according to claim 3, characterized in that: The inner wall of the "U"-shaped groove of the fixed plate (3) is provided with a limiting groove (3-1), and the outer wall of the clamping plate (301) is provided with a limiting protrusion matched with the limiting groove (3-1).
5. The plastic shell separating device for recycling electric vehicles according to claim 3, characterized in that: The clamping plate (301) is provided with a hole for accommodating the clamping screw (302), and one of the clamping plates (301) is provided with a limiting hole (303-1) matched with the clamping nut (303).
6. The plastic shell separating device for recycling electric vehicles according to claim 1, characterized in that: The adjusting assembly includes: An adjusting plate (403) is arranged on the main body (1), and the adjusting plate (403) is provided with a mounting hole; An adjusting screw (401) is arranged on the adjusting plate (403), and the free end of the adjusting screw (401) penetrates through the cutter (4); An adjusting nut (402) is matched with the adjusting screw (401) and located on both sides of the cutter (4).
7. The plastic shell separating device for recycling electric vehicles according to claim 1, characterized in that: The main body (1) is provided with a hook (101).
8. A plastic shell separating device for electric vehicle recycling according to claim 7, characterized in that: The main body (1) is provided with a storage table (102).