Sauce filling device
The automated detection of the sauce filling device, using servo motors and photoelectric sensors to detect capping torque and tilting, solves the problem of low efficiency in traditional manual detection and achieves efficient capping quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-10
AI Technical Summary
In the traditional sauce filling process, cap defect detection relies on manual inspection, which is inefficient and cannot meet the needs of high-volume, high-speed production, making online detection difficult.
A sauce filling device was designed, which uses a servo motor to detect the capping torque and combines it with a photoelectric sensor to detect the tilted cap, so as to realize automated detection. It includes an integrated production line operation of bag feeding, filling, cap feeding, capping and tilted cap detection.
It has achieved automated inspection, improved inspection efficiency, reduced labor intensity and labor costs, ensured multi-dimensional inspection of capping quality, and met the needs of high-volume, high-speed production.
Smart Images
Figure CN223982774U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of filling, in particular to a sauce filling device. BACKGROUND
[0002] With the continuous improvement and enhancement of modern manufacturing technology and processing technology, consumers have increasingly high requirements for product quality, and the importance of quality inspection in the production process is increasingly evident. Compared with traditional solid hard package quality inspection, the quality inspection of soft packages such as mouthpiece bags makes the detection difficulty of the production line more challenging, and it is difficult to achieve online detection.
[0003] The cap defect directly relates to the sealing of the sauce product. The traditional cap defect detection of the mouthpiece bag usually needs manual detection, which is low in efficiency and is affected by subjective factors; at the same time, manual detection cannot meet the detection needs of large-scale high-speed production of enterprises, which is not conducive to improving the production speed of products. CONTENT OF THE UTILITY MODEL
[0004] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a sauce filling device, which can realize automatic detection, improve detection efficiency, reduce labor intensity and labor cost, and improve production efficiency.
[0005] The sauce filling device according to the embodiment of the present application comprises a machine body, the machine body is provided with a rotating mechanism, and the rotating mechanism is connected with a turntable; the machine body is sequentially arranged along the rotating direction of the turntable according to the processing sequence and provided with a bag feeding mechanism, a filling mechanism, a cap feeding mechanism, a cap screwing mechanism, an inclined cap detection mechanism and a bag returning mechanism; the cap screwing mechanism comprises a fixing frame, a mounting frame and a cap screwing unit, the fixing frame is arranged on the machine body, the mounting frame is arranged on the fixing frame in a lifting manner, the cap screwing unit comprises a cap screwing device and a servo motor, the cap screwing device is arranged on the mounting frame in a rotating manner, the servo motor is connected with the cap screwing device, and the servo motor can detect the torque of the cap screwing device; the inclined cap detection mechanism comprises a bracket and a detection piece, the bracket is arranged on the machine body, and the detection piece is arranged on the bracket; the detection piece is used for detecting whether the cap is inclined; the machine body is further provided with a control mechanism, the control mechanism comprises a controller and an alarm, the controller is connected with the rotating mechanism, the bag feeding mechanism, the filling mechanism, the cap feeding mechanism, the cap screwing mechanism, the inclined cap detection mechanism and the bag returning mechanism respectively, and the alarm is connected with the detection piece and the controller respectively.
[0006] The sauce filling device has at least the following beneficial effects: during work, the controller controls the bag feeding mechanism to feed the nozzle bag to the turntable, so that the nozzle bag is fixed on the turntable; then the controller controls the turntable to drive the nozzle bag to move to below the filling mechanism, and controls the filling mechanism to fill the sauce into the nozzle bag; then the controller controls the turntable to drive the nozzle bag to move to below the cover feeding mechanism, and controls the cover feeding mechanism to cover the cover on the bag opening of the nozzle bag; then the controller controls the turntable to drive the nozzle bag to move to below the cap screwing mechanism, and controls the cap screwing mechanism to screw the cover on the nozzle bag, while the servo motor detects the torque of the cap screwing device and outputs a first signal, the controller receives the first signal and controls the servo motor to continue working or stop working; then the controller controls the turntable to drive the nozzle bag to move to below the inclined cover detection mechanism, and the detection piece detects whether the cover is inclined and outputs a second signal, so that the alarm receives the second signal to give an alarm, and the controller also receives the second signal to control the rotating mechanism, the bag feeding mechanism, the filling mechanism, the cover feeding mechanism, the cap screwing mechanism and the bag withdrawing mechanism to stop working; finally, the controller controls the bag withdrawing mechanism to withdraw the nozzle bag from the turntable.
[0007] The torque of the cap screwing device is detected by the servo motor, which can realize automatic detection, improve detection efficiency, reduce labor intensity and labor cost, and improve production efficiency compared with traditional manual detection after filling.
[0008] According to the sauce filling device, the bracket is provided with a mounting seat, the mounting seat is provided with a passage through which the cover passes, and the detection piece is arranged in the passage.
[0009] According to the sauce filling device, the bracket is provided with a lifting adjusting mechanism, and the mounting seat is connected with the lifting adjusting mechanism.
[0010] The lifting adjusting mechanism comprises a vertical plate and an adjusting bolt, the vertical plate is vertically arranged on the bracket, the vertical plate is vertically provided with a sliding groove along the length direction of the vertical plate, and the adjusting bolt is arranged in the sliding groove and connected with the mounting seat.
[0011] According to the sauce filling device, the cap screwing device is provided with a connecting shaft, and the servo motor is connected with the connecting shaft.
[0012] According to the sauce filling device, the connecting shaft is sleeved with a spring, and the two ends of the spring are respectively abutted with the mounting frame and the cap screwing device.
[0013] According to the sauce filling device described in the embodiments of this application, the capping unit is provided in multiple sets, and the multiple sets of capping units perform capping simultaneously.
[0014] According to the sauce filling device described in the embodiments of this application, the fixed frame is provided with a cylinder, the cylinder is connected to the mounting frame, and the mounting frame is provided with a guide rod, which slides through the fixed frame.
[0015] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0016] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:
[0017] Figure 1 This is a schematic diagram of the structure of the sauce filling device according to an embodiment of this application;
[0018] Figure 2 This is a schematic diagram of the capping mechanism in the sauce filling device according to an embodiment of this application;
[0019] Figure 3 This is a schematic diagram of the capping unit in the sauce filling device according to an embodiment of this application;
[0020] Figure 4 This is a schematic diagram of the slanted cap detection mechanism in the sauce filling device according to an embodiment of this application.
[0021] Figure label:
[0022] Machine body 100; turntable 110; bag feeding mechanism 200; filling mechanism 300; cap feeding mechanism 400; capping mechanism 500; fixing frame 510; mounting frame 520; capping unit 530; capping device 540; servo motor 550; connecting shaft 560; spring 570; cylinder 580; guide rod 590; slanted cap detection mechanism 600; bracket 610; detection component 620; mounting base 630; channel 640; upright plate 650; adjusting bolt 660; chute 670; bag ejection mechanism 700; control mechanism 800. Detailed Implementation
[0023] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0024] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0025] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0026] In the description of this application, unless otherwise expressly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this application based on the specific content of the technical solution. In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0027] Reference Figures 1 to 4This application provides a sauce filling device, including a machine body 100, a rotating mechanism connected to a turntable 110; the machine body 100 is provided with a bag feeding mechanism 200, a filling mechanism 300, a cap feeding mechanism 400, a capping mechanism 500, a tilting cap detection mechanism 600, and a bag retraction mechanism 700 arranged sequentially along the rotation direction of the turntable 110; the capping mechanism 500 includes a fixing frame 510, a mounting frame 520, and a capping unit 530, the fixing frame 510 is disposed on the machine body 100, the mounting frame 520 is lifted and lowered on the fixing frame 510, and the capping unit 530 includes a capper 540 and a servo motor 550, the capper 540 being rotatably mounted on the machine body 100. Mounting bracket 520, servo motor 550 connected to capper 540, servo motor 550 can detect the torque of capper 540; slanted cap detection mechanism 600 includes bracket 610 and detection element 620, bracket 610 is set on machine body 100, detection element 620 is set on bracket 610, detection element 620 is used to detect whether the cap is slanted; machine body 100 is also provided with control mechanism 800, control mechanism 800 includes controller and alarm, controller is connected to rotating mechanism, bag feeding mechanism 200, filling mechanism 300, cap feeding mechanism 400, capping mechanism 500, slanted cap detection mechanism 600 and bag retraction mechanism 700 respectively, alarm is connected to detection element 620 and controller respectively.
[0028] During operation, the controller controls the bag feeding mechanism 200 to transport the spout bag to the turntable 110, fixing the spout bag on the turntable 110. Then, the controller controls the turntable 110 to move the spout bag below the filling mechanism 300, and controls the filling mechanism 300 to fill the spout bag with sauce. Next, the controller controls the turntable 110 to move the spout bag below the cap feeding mechanism 400, and controls the cap feeding mechanism 400 to place the cap onto the opening of the spout bag. Subsequently, the controller controls the turntable 110 to move the spout bag below the capping mechanism 500, and controls the capping mechanism 500 to tighten the cap onto the spout bag. At the same time, the servo motor 550 detects... The torque of the capping device 540 is measured and a first signal is output. The controller receives the first signal and controls the servo motor 550 to continue working or stop working. Then, the controller controls the turntable 110 to move the spout bag to below the tilted cap detection mechanism 600. The detection element 620 detects whether the cap is tilted and outputs a second signal, so that the alarm receives the second signal to sound an alarm. The controller also receives the second signal to control the rotating mechanism, bag feeding mechanism 200, filling mechanism 300, cap feeding mechanism 400, capping mechanism 500 and bag ejection mechanism 700 to stop working respectively. Finally, the controller controls the bag ejection mechanism 700 to remove the spout bag from the turntable 110.
[0029] It should be noted that the controller's control method is only simple trigger control. The controller's control method is not within the scope of protection of this application and belongs to the prior art. This application mainly protects the connection relationship between various components.
[0030] The torque of the capper 540 is detected by the servo motor 550. Compared with the traditional manual sampling inspection after filling, it can realize automated inspection, improve inspection efficiency, reduce labor intensity and labor costs, and improve production efficiency. At the same time, the detection component 620 is used to detect whether the cap is tilted, so that the capping quality can be detected from multiple angles, implement quantitative inspection standards, and ensure product quality.
[0031] Reference Figures 1 to 3 In this embodiment, the capper 540 is provided with a connecting shaft 560, and a servo motor 550 is connected to the connecting shaft 560. The servo motor 550 drives the connecting shaft 560 to rotate, causing the connecting shaft 560 to drive the capper 540 to rotate. At the same time, the mounting bracket 520 descends along the fixed bracket 510, thereby realizing the capping. Further, a spring 570 is sleeved on the connecting shaft 560, and the two ends of the spring 570 abut against the mounting bracket 520 and the capper 540, respectively. By providing the spring 570, a certain buffering effect can be achieved, improving stability and reliability. Multiple sets of capping units 530 are provided, and multiple sets of capping units 530 perform capping simultaneously. By having multiple sets of capping units 530 perform capping simultaneously, the working time can be shortened and the working efficiency improved. As is easily understood, the fixed frame 510 is equipped with a cylinder 580, which is connected to the mounting frame 520. The mounting frame 520 is equipped with a guide rod 590, which slides through the fixed frame 510. The mounting frame 520 is driven to rise and fall by the cylinder 580, resulting in a simple structure and stable operation. The guide rod 590 connects the mounting frame 520 and the fixed frame 510, preventing the mounting frame 520 from shifting during the rising and falling process, thus making the rising and falling of the mounting frame 520 more stable.
[0032] Reference Figure 4 The bracket 610 is equipped with a mounting base 630, which has a channel 640 for the cap to pass through. The detection element 620 is disposed within the channel 640. By adopting the above structure, the accuracy of detection can be improved, filling quality can be guaranteed, and product quality can be improved. Specifically, the detection element 620 is a photoelectric sensor, and it is equipped with a transmitter and a receiver, which are respectively disposed on both sides of the channel 640. When the receiver cannot receive the light beam emitted by the transmitter, it will output a second signal, indicating that a tilted cap has occurred. The alarm will then sound to alert the worker. At the same time, the controller also receives the second signal and controls the rotating mechanism, bag feeding mechanism 200, filling mechanism 300, cap feeding mechanism 400, cap screwing mechanism 500, and bag retraction mechanism 700 to stop working respectively. They can only resume working after the worker removes the tilted cap.
[0033] It is conceivable that the bracket 610 is equipped with a lifting and adjusting mechanism, and the mounting base 630 is connected to the lifting and adjusting mechanism. By setting up the lifting and adjusting mechanism, the height of the detection piece 620 can be adjusted, thereby adapting to different specifications of covers, expanding the scope of application, and reducing production costs. Specifically, the lifting and adjusting mechanism includes a vertical plate 650 and an adjusting bolt 660. The vertical plate 650 is vertically mounted on the bracket 610, and a sliding groove 670 is vertically provided along its length. The adjusting bolt 660 passes through the sliding groove 670 and is connected to the mounting base 630. By loosening the adjusting bolt 660, the mounting base 630 moves along the sliding groove 670 to the corresponding position. Then, the adjusting bolt 660 is tightened, facilitating the height adjustment of the mounting base 630. The structure is simple and the operation is convenient. Of course, the height adjustment of the mounting base 630 can also be achieved using a motor, thereby realizing automated operation and improving work efficiency.
[0034] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.
Claims
1. A sauce filling device, characterized by, The machine body is provided with a rotating mechanism connected with a rotating disc; the machine body is sequentially arranged along the rotating direction of the rotating disc in the processing order of a bag feeding mechanism, a filling mechanism, a cap feeding mechanism, a cap screwing mechanism, an inclined cap detection mechanism and a bag returning mechanism; the cap screwing mechanism comprises a fixing frame, a mounting frame and a cap screwing unit, the fixing frame is arranged on the machine body, the mounting frame is arranged on the fixing frame in a lifting manner, the cap screwing unit comprises a cap screwing device and a servo motor, the cap screwing device is arranged on the mounting frame in a rotating manner, the servo motor is connected with the cap screwing device, and the servo motor can detect the torque of the cap screwing device; the inclined cap detection mechanism comprises a support and a detection piece, the support is arranged on the machine body, and the detection piece is arranged on the support; the detection piece is used for detecting whether the cap is inclined; the machine body is further provided with a control mechanism, the control mechanism comprises a controller and an alarm, the controller is connected with the rotating mechanism, the bag feeding mechanism, the filling mechanism, the cap feeding mechanism, the cap screwing mechanism, the inclined cap detection mechanism and the bag returning mechanism respectively, and the alarm is connected with the detection piece and the controller respectively.
2. The sauce filling apparatus according to claim 1, characterized by The support is provided with a mounting seat, the mounting seat is provided with a channel through which a cap body passes, and the detection piece is arranged in the channel.
3. The sauce filling apparatus according to claim 2, characterized by The support is provided with a lifting adjusting mechanism, and the mounting seat is connected with the lifting adjusting mechanism.
4. The sauce filling apparatus according to claim 3, wherein The lifting adjusting mechanism comprises a vertical plate and an adjusting bolt, the vertical plate is vertically arranged on the support, the vertical plate is vertically provided with a sliding groove along the length direction of the vertical plate, and the adjusting bolt is arranged in the sliding groove and connected with the mounting seat.
5. The sauce filling apparatus of claim 1, wherein The cap screwing device is provided with a connecting shaft, and the servo motor is connected with the connecting shaft.
6. The sauce filling apparatus of claim 5, wherein The connecting shaft is sleeved with a spring, and the two ends of the spring are respectively abutted with the mounting frame and the cap screwing device.
7. The sauce filling apparatus of claim 1, wherein The cap screwing unit is provided with a plurality of groups, and a plurality of groups of the cap screwing unit simultaneously screw caps.
8. The sauce filling apparatus of claim 1, wherein The fixing frame is provided with an air cylinder, the air cylinder is connected with the mounting frame, the mounting frame is provided with a guide rod, and the guide rod is slidably arranged in the fixing frame.