Filament mixing device for coconut shred hot melt cotton production

By combining a dual stirring component and an air-filling system in the mixing device for producing coconut fiber hot melt cotton, the problems of uneven mixing and uneven discharge are solved, achieving efficient mixing and dispersion of coconut fiber hot melt cotton raw materials and ensuring uniform production of hot melt cotton.

CN223983771UActive Publication Date: 2026-03-10PUYANG CAIAO DOWN PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing mixing devices cannot effectively mix and disperse the material in the production of coconut fiber hot melt cotton, resulting in uneven thickness of the hot melt cotton.

Method used

The design combines a dual-stirring assembly with an aeration system, achieving efficient mixing and dispersion of raw materials through staggered stirring rods and air pump blowing.

Benefits of technology

It achieves efficient mixing and dispersion of coconut fiber hot melt cotton raw materials, avoiding entanglement and knotting, and ensuring the uniformity of thickness in hot melt cotton production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fibril mixing device for coconut shred hot melt cotton production, which comprises a mixing box, a discharge nozzle is arranged at the bottom of the mixing box, and a support welded with the mixing box is arranged below the discharge nozzle; according to the stirring device disclosed by the utility model, the first motor and the second motor which are arranged on the left side and the right side of the mixing box are started to work, so that the first motor and the second motor respectively drive the first stirring assembly and the second stirring assembly to rotate, and two first stirring rods of the first stirring assembly and two second stirring rods of the second stirring assembly are arranged in a staggered manner; the first stirring rod and the second stirring rod do not interfere with each other in the rotating stage, efficient mixing of coconut shred hot melt cotton raw materials is achieved, the air pump is started to blow air into the lower portion of the inner side of the mixing box through the inflation pipe, and the raw materials remaining at the corners of the inner side of the mixing box are promoted to be blown to the discharging nozzle. And the triangular block of the discharge nozzle and the two rollers symmetrically arranged below the triangular block are used for shunting, so that the effect of dispersive discharge is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mixing device technical field especially relates to the fibril mixing device for coconut fiber hot melt cotton production. BACKGROUND

[0002] Coconut fiber hot melt cotton is the low melting point chemical fiber adhesive fiber, coconut fiber is mixed in the cotton sheet of pure cotton or chemical fiber cotton, after heating, the low melting point fiber, coconut fiber and other fibers are crosslinked, the cotton and other chemical fiber cotton are bonded into cotton sheet, coconut fiber hot melt cotton is superior to glue spraying cotton, has no stimulation, good elasticity, soft and smooth, good warmth retention, environmental protection and other advantages, the mattress made of polymer fiber by hot melt.

[0003] At present, in the production process of coconut fiber hot melt cotton, the raw materials need to be mixed first, at this time, a special mixing device needs to be used, but the mixing device on the market usually cannot blow the mixed materials, which can easily cause the mixed materials to gather together in the discharging stage, resulting in uneven thickness of the hot melt cotton in subsequent production.

[0004] Therefore, the fibril mixing device for coconut fiber hot melt cotton production is proposed, which has the advantages of easy and sufficient mixing and dispersion discharging, thereby solving the problems in the above background technology. CONTENT OF THE UTILITY MODEL

[0005] The utility model discloses a fibril mixing device for coconut fiber hot melt cotton production to solve the shortcomings in the prior art.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme: the fibril mixing device for coconut fiber hot melt cotton production, including the mixing box, the bottom of the mixing box is provided with the discharge nozzle, and the lower portion of the discharge nozzle is provided with the support welded with the mixing box, the left side wall of the mixing box is fixedly installed with the first motor, and the first motor output is fixed with the first stirring assembly through the shaft coupling, the right side wall of the mixing box is fixedly installed with the second motor, and the second motor output is fixed with the second stirring assembly through the shaft coupling, two first stirring rods are welded on the first stirring assembly, two second stirring rods are welded on the second stirring assembly, the inner wall of the discharge nozzle is welded with the triangular block, and two rollers are symmetrically installed below the triangular block, the outer wall surface of the discharge nozzle is installed with the third motor connected with the roller, the support is installed with the air pump, and the air outlet of the air pump is installed with the inflation tube, one end of the inflation tube is communicated with the inside lower portion of the mixing box, and the top of the mixing box is provided with the feeding nozzle.

[0007] As a further description of the above technical scheme: the first stirring assembly and the second stirring assembly are both U-shaped structures, and the two first stirring rods and the two second stirring rods are arranged in a staggered manner.

[0008] As a further description of the above technical solution: a one-way valve is installed on the surface of the inflation pipe, and the opening at the upper end of the inflation pipe is set towards the corner inside the mixing box.

[0009] As a further description of the above technical solution: the bottom end of the discharge nozzle has a trumpet-shaped structure, and a gate valve is installed on the surface of the discharge nozzle; the two rollers are symmetrically arranged about the vertical center line of the triangular block.

[0010] As a further description of the above technical solution: the mixing box is a cylindrical structure, and a sealing cover is hinged to the feed nozzle of the mixing box.

[0011] As a further description of the above technical solution: the two first stirring rods are arranged in parallel, the two second stirring rods are arranged in parallel, and the distance between the two first stirring rods is greater than the distance between the two second stirring rods.

[0012] This utility model has the following beneficial effects:

[0013] In this invention, by activating the first and second motors on the left and right sides of the mixing chamber, the first and second motors respectively drive the first and second stirring components to rotate. Because the two first stirring rods of the first stirring component and the two second stirring rods of the second stirring component are staggered, the first and second stirring rods do not interfere with each other during rotation, achieving efficient mixing of the coconut fiber hot melt cotton raw material. By activating the air pump, air is blown into the lower part of the mixing chamber through the air inlet pipe, causing the raw material remaining in the corners of the mixing chamber to be blown towards the discharge nozzle. The material is then dispersed by the triangular block of the discharge nozzle and two symmetrically arranged rollers below it, achieving a dispersed discharge effect. Compared with existing technologies, the use of the first and second stirring components facilitates efficient mixing of the coconut fiber hot melt cotton raw material and reduces the likelihood of tangling or knotting. The combination of air inlet, triangular block, and rollers facilitates thorough material discharge and dispersion, which helps ensure the uniformity of the hot melt cotton production thickness. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the fiber mixing device for producing coconut fiber hot melt cotton according to this utility model;

[0015] Figure 2 Left view of the mixing box;

[0016] Figure 3 This is a schematic diagram of the discharge nozzle structure;

[0017] Figure 4 This is a schematic diagram of the structure of the first stirring component and the second stirring component.

[0018] Legend:

[0019] 1. Mixing box; 2. Feed nozzle; 3. First motor; 4. First stirring assembly; 5. Second motor; 6. Second stirring assembly; 7. Support; 8. Discharge nozzle; 9. Triangular block; 10. Drum; 11. Air pump; 12. Air inlet pipe; 13. One-way valve; 14. Third motor; 15. Gate valve; 16. First stirring rod; 17. Second stirring rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] According to an embodiment of the present invention, a fiber mixing device for producing coconut fiber hot melt cotton is provided.

[0022] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-4 As shown, the fiber mixing device for producing coconut fiber hot melt cotton according to an embodiment of the present invention includes a mixing box 1. A discharge nozzle 8 is provided at the bottom of the mixing box 1, and a bracket 7 welded to the mixing box 1 is provided below the discharge nozzle 8. A first motor 3 is fixedly installed on the left side wall of the mixing box 1, and a first stirring assembly 4 is fixed to the output end of the first motor 3 via a coupling. A second motor 5 is fixedly installed on the right side wall of the mixing box 1, and a second stirring assembly 6 is fixed to the output end of the second motor 5 via a coupling. Two first stirring rods 16 are welded to the first stirring assembly 4, and two second stirring rods 17 are welded to the second stirring assembly 6. A triangular block 9 is welded to the inner wall of the discharge nozzle 8, and two rollers are symmetrically installed below the triangular block 9. The outer wall of the cylinder 10 and the discharge nozzle 8 is equipped with a third motor 14 connected to the cylinder 10. An air pump 11 is installed on the bracket 7, and an air inlet pipe 12 is installed at the air outlet of the air pump 11. One end of the air inlet pipe 12 is connected to the lower inner side of the mixing box 1. The top of the mixing box 1 is provided with a feed nozzle 2. The control method of this utility model for the first motor 3, the second motor 5, the third motor 14 and the air pump 11 is to control them by manually starting and stopping the switch. The wiring diagram of the power components and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring arrangement will not be explained in detail. The mixing box 1 can be mainly used for mixing raw fiber materials.

[0023] In one embodiment, both the first stirring component 4 and the second stirring component 6 are U-shaped structures, with the two first stirring rods 16 and the two second stirring rods 17 staggered. This structure facilitates the thorough mixing of the raw materials required for mixing coconut fiber hot melt cotton.

[0024] In one embodiment, a one-way valve 13 is installed on the surface of the inflation pipe 12, and the opening at the upper end of the inflation pipe 12 is set towards the corner inside the mixing box 1. With this structure, it is easy to fully discharge the mixture and prevent the mixture from entering the interior of the inflation pipe 12.

[0025] In one embodiment, the bottom of the discharge nozzle 8 has a trumpet-shaped structure, and a gate valve 15 is installed on the surface of the discharge nozzle 8. The two rollers 10 are symmetrically arranged about the vertical center line of the triangular block 9. This structure makes it easy to disperse the discharge.

[0026] In one embodiment, the mixing box 1 is a cylindrical structure, and a sealing cover is hinged to the inlet 2 of the mixing box 1. This structure can prevent the leakage of raw materials required for mixing coconut fiber hot melt cotton during the mixing stage.

[0027] In one embodiment, the two first stirring rods 16 are arranged in parallel, and the two second stirring rods 17 are arranged in parallel. The distance between the two first stirring rods 16 is greater than the distance between the two second stirring rods 17. With this structure, the first stirring rods 16 and the second stirring rods 17 do not interfere with each other during the rotation phase, and can fully stir the raw materials required for mixing coconut fiber hot melt cotton.

[0028] Working principle:

[0029] In use, first open the sealing cap of the feed nozzle 2 port and put the raw materials required for mixing coconut fiber hot melt cotton into the mixing box 1. Start the first motor 3 and the second motor 5 on the left and right sides of the mixing box 1 to drive the first stirring component 4 and the second stirring component 6 to rotate respectively. Since the two first stirring rods 16 of the first stirring component 4 and the two second stirring rods 17 of the second stirring component 6 are staggered, the first stirring rods 16 and the second stirring rods 17 do not interfere with each other during the rotation stage, so as to achieve efficient mixing of coconut fiber hot melt cotton raw materials. When discharging, first open the gate valve 15 on the discharge nozzle 8, and then start the air pump 11 to blow air into the lower part of the inner side of the mixing box 1 through the air inlet pipe 12, so that the raw materials remaining in the corner of the inner side of the mixing box 1 are blown towards the discharge nozzle 8. At the same time, start the third motor 14 to drive the drum 10 to rotate. Combined with the diversion effect of the triangular block 9, the mixture diverted by the triangular block 9 is diverted again by the rotating drum 10 to ensure the dispersion of the discharge.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fibril mixing device for the production of hot melt coconut fiber, comprising a mixing box (1), characterized in that: The bottom of the mixing box (1) is provided with a discharge nozzle (8), and the lower portion of the discharge nozzle (8) is provided with a support (7) welded with the mixing box (1), the left side wall of the mixing box (1) is fixedly installed with a first motor (3), and the output end of the first motor (3) is fixedly connected with a first stirring assembly (4) through a shaft coupling, the right side wall of the mixing box (1) is fixedly installed with a second motor (5), and the output end of the second motor (5) is fixedly connected with a second stirring assembly (6) through a shaft coupling, two first stirring rods (16) are welded on the first stirring assembly (4), two second stirring rods (17) are welded on the second stirring assembly (6), the inner wall of the discharge nozzle (8) is welded with a triangular block (9), and two rollers (10) are symmetrically installed below the triangular block (9), a third motor (14) connected with the roller (10) is installed on the outer wall surface of the discharge nozzle (8), an air pump (11) is installed on the support (7), and an inflation tube (12) is installed at the air outlet of the air pump (11), one end of the inflation tube (12) is communicated with the inside lower portion of the mixing box (1), and the top of the mixing box (1) is provided with a feeding nozzle (2).

2. The fibril mixing device for coconut fiber hot melt cotton production according to claim 1, characterized in that: The first stirring assembly (4) and the second stirring assembly (6) are both U-shaped structures, and the two first stirring rods (16) and the two second stirring rods (17) are arranged in a staggered manner.

3. The fibril mixing device for coconut coir hot melt cotton production according to claim 1, characterized in that: The surface of the inflation tube (12) is provided with a one-way valve (13), and the opening of the upper end of the inflation tube (12) is arranged towards the corner inside the mixing box (1).

4. The fibril mixing device for coconut coir hot melt cotton production according to claim 1, characterized in that: The bottom end of the discharge nozzle (8) is in a horn structure, and the surface of the discharge nozzle (8) is provided with a gate valve (15), and the two rollers (10) are symmetrically arranged about the vertical center line of the triangular block (9).

5. The fibril mixing device for coconut coir hot melt cotton production according to claim 1, characterized in that: The mixing box (1) is in a cylindrical structure, and a sealing cover is hingedly installed at the feeding nozzle (2) of the mixing box (1).

6. The fibril mixing device for coconut coir hot melt cotton production according to claim 1, characterized in that: The two first stirring rods (16) are arranged in parallel, the two second stirring rods (17) are arranged in parallel, and the spacing between the two first stirring rods (16) is greater than the spacing between the two second stirring rods (17).