Yarn processing device of wiping yarn warp knitting machine

Abstract

The utility model relates to the technical field of wiping yarn processing, and discloses a yarn processing device of a wiping yarn warp knitting machine, which comprises a machine body, and a bleaching and cleaning device is arranged in the machine body. According to the yarn processing device of the wiping yarn warp knitting machine, by arranging the bleaching cleaning and fluff catching assembly, full contact of bleaching liquid and yarn is guaranteed through the bleaching cleaning assembly, bleaching uniformity and efficiency are improved, meanwhile, fluff on the surface of the yarn is effectively removed, it is guaranteed that cleaning is more thorough, the processing flow is simplified, and the production efficiency is improved; the fluff catching assembly efficiently removes impurities and residual fluff in the new water, the purity of water and high quality of yarn treatment are guaranteed, the utilization rate of water resources is increased, complete separation of the fluff and the new water is achieved, follow-up cleaning is facilitated, environmental pollution is avoided, efficient bleaching, thorough cleaning, fluff removal and water purification are integrated, and the production efficiency is improved. And the overall efficiency and environmental friendliness of yarn treatment are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of wiping yarn processing technology, specifically a yarn processing device for a wiping yarn warp knitting machine. Background Technology

[0002] Wiping yarn processing refers to the process of processing specific fiber materials through a series of processes to make yarn or similar materials specifically for wiping purposes. This process usually includes multiple steps such as raw material selection, spinning, and post-processing.

[0003] An existing patent (publication number: CN213740025U) discloses a yarn processing device for a warp knitting machine, including a stirring mechanism and a processing box. The stirring mechanism includes a stirring box, and the processing box contains, from left to right, a first stretching roller, a second stretching roller, a left positioning roller, a wiping component, and a right positioning roller. The wiping component includes a wiping plate, a front wiping roller, and a rear wiping roller. The front and rear wiping rollers have the same structure. The lower end of the front wiping roller is connected to the upper end of the wiping plate via a wiping shaft, and a wiping bearing is provided at the connection. The beneficial effects of this utility model are: the spiral stirring blades can fully mix and stir the bleaching powder and water, making it convenient to use; the first and second stretching rollers can fully stretch the yarn, facilitating its full contact with the bleaching solution; and the wiping component can wipe away any residual bleaching solution on the yarn, resulting in good bleaching effect and high production quality.

[0004] The aforementioned yarn treatment device facilitates full contact with bleach during use, and the wiping component can dry the residual bleach on the yarn, resulting in good bleaching effect and high production quality. However, using the wiping component to clean the residual bleach will leave chemical components of the bleach in the yarn. These residual bleach components will continue to oxidize the fibers, leading to decreased fiber strength, brittleness, or even breakage. Furthermore, it cannot remove lint from the yarn surface during bleaching, requiring additional lint removal treatment after bleaching, adding an extra step. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a yarn processing device for a warp knitting machine that wipes yarn, which has advantages such as uniform bleaching, yarn cleaning, and water recycling, thus solving the problems mentioned in the background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a yarn processing device for a wiping yarn warp knitting machine, comprising a machine body, wherein a bleaching and cleaning device is provided inside the machine body;

[0007] The bleaching and cleaning device includes two rotating rods, both of which are rotatably connected to the inner wall of the machine body. A set of cleaning brushes is fixedly connected to the outer surface of the left rotating rod, and a set of flipping plates is fixedly connected to the outer surface of the right rotating rod. A drain pipe is installed on the inner wall of the machine body, and multiple nozzles are fixedly connected to the outer surface of the drain pipe.

[0008] A lint-catching assembly is installed on the back of the machine body. The lint-catching assembly includes a filter frame, which is connected to the machine body by bolts. The rotating rod on the right side is rotatably connected to the filter frame. A filter screen is installed on the inner wall of the filter frame. Multiple scrapers are fixedly connected to the rear end of the rotating rod on the right side, and each scraper is in contact with the surface of the filter screen.

[0009] The above method effectively removes lint from the yarn surface during yarn cleaning, reducing its interference with bleaching and cleaning, and improving yarn cleanliness.

[0010] Furthermore, the front ends of the two rotating rods are connected to the pulley via a belt, and the front end of the left rotating rod is fixedly connected to the output end of an external motor.

[0011] The above solution enables the two rotating rods to rotate synchronously through the cooperation of the belt and pulley, thereby reducing energy consumption.

[0012] Furthermore, a partition plate is fixedly connected to the inner wall of the machine body, and multiple contact rods are rotatably connected to the inner wall of the machine body.

[0013] The above solution allows for the separation of bleach and fresh water within the machine, facilitating the removal of chemical components from the yarn after bleaching by allowing the yarn to come into contact with hydrophilic water.

[0014] Furthermore, an ultrasonic generator is installed on the outer surface of the machine body, and a cover plate is hinged to the upper surface of the machine body.

[0015] The above method enables the ultrasonic generator to transmit ultrasonic waves into the machine body, allowing the yarn inside the machine body to be affected by the ultrasonic waves and fresh water, thus diluting the bleach and chemical components on the surface of the yarn.

[0016] Furthermore, two liquid level sensors are installed on the outer surface of the partition plate.

[0017] The above solution allows for the monitoring of the amount of fresh water and bleach in the machine, facilitating timely replenishment of these substances by staff.

[0018] Furthermore, a three-way pipe is fixedly connected to the bottom of the machine body, a water pump is installed on the upper surface of the machine body, the other end of the three-way pipe is fixedly connected to the input end of the water pump, and the output end of the water pump is fixedly connected to the filter frame through a flexible hose.

[0019] Through the above scheme, the water pump can draw fresh water containing impurities from the machine body and transport it to the filter frame, so that the water can be returned to the fresh water area after being filtered by the filter screen, thereby achieving the purpose of water recycling.

[0020] Furthermore, a collection frame is snapped onto the outer surface of the filter frame, and the collection frame is in contact with the filter screen.

[0021] The above solution allows for the collection of residue removed by the scraper, facilitating the unified processing of lint by staff.

[0022] Furthermore, a second water pump is installed on the upper surface of the machine body. The input end of the second water pump is fixedly connected to the filter frame through a hose, and the output end of the second water pump is fixedly connected to the drain pipe through a hose.

[0023] Through the above scheme, the second water pump can draw the purified water from the filter frame and transport it to the drain pipe. The filtered water is then sprayed onto the surface of the yarn through the nozzle, thus completing the recycling of the water source.

[0024] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0025] This yarn treatment device for a warp knitting machine, by setting up a bleaching and cleaning component, ensures that the bleach solution is in full contact with the yarn, improves the uniformity and efficiency of bleaching, and avoids local under-bleaching or over-bleaching. The cleaning brush effectively removes lint from the yarn surface, reducing its interference with bleaching and cleaning, and improving the cleanliness of the yarn. When the yarn is located at the left end of the machine, the cleaning brush and fresh water work together to dilute and remove residual bleach solution, ensuring a more thorough cleaning. The filtered water is sprayed through a high-pressure nozzle, using the impact force to further remove bleach residue from the yarn surface, improving the cleaning effect. It integrates bleaching, cleaning, lint removal and residue treatment, simplifies the process, and improves production efficiency.

[0026] By setting up a lint-catching component, impurities in the new water introduced from the left side of the machine can be efficiently removed, ensuring water purity and providing a high-quality water source for subsequent yarn processing. Secondly, the ingenious design inside the component can remove residual lint, effectively preventing the mixing of lint and new water, and achieving complete separation of lint and new water. The separated new water is precisely sprayed onto the yarn through nozzles, which not only improves the utilization rate of water resources but also enhances the yarn processing effect. In addition, the separated lint can be collected separately, which facilitates subsequent cleaning work and avoids lint pollution of the production environment. Attached Figure Description

[0027] Figure 1 This is a cross-sectional view of the overall structure of this application;

[0028] Figure 2 This is a cross-sectional view of the lint-catching component structure in this application;

[0029] Figure 3 This is a schematic diagram of the overall structure of this application. Figure 1 ;

[0030] Figure 4 This is a schematic diagram of the overall structure of this application. Figure 2 .

[0031] In the picture:

[0032] 1. Machine body; 2. Bleaching and cleaning device;

[0033] 201. Rotating rod; 202. Cleaning brush; 203. Flipping plate; 204. Drain pipe; 205. Nozzle;

[0034] 3. Lint and fluff capture component;

[0035] 301. Filter frame; 302. Filter screen; 303. Scraper;

[0036] 4. Divider plate; 5. Contact rod; 6. Ultrasonic generator; 7. Cover plate; 8. Liquid level sensor; 9. T-pipe; 10. Water pump one; 11. Collection box; 12. Water pump two. Detailed Implementation

[0037] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0038] Please see Figure 1 , Figure 2 and Figure 3 The yarn processing device for a wiping yarn warp knitting machine in this embodiment includes a machine body 1, and a bleaching and cleaning device 2 is provided inside the machine body 1.

[0039] Please see Figure 1 , Figure 2 and Figure 3The bleaching and cleaning device 2 includes two rotating rods 201, both of which are rotatably connected to the inner wall of the machine body 1. A set of cleaning brushes 202 are fixedly connected to the outer surface of the left rotating rod 201, and a set of tilting plates 203 are fixedly connected to the outer surface of the right rotating rod 201. A drain pipe 204 is installed on the inner wall of the machine body 1, and multiple nozzles 205 are fixedly connected to the outer surface of the drain pipe 204. By setting up the bleaching and cleaning components, it is possible to ensure that the bleaching liquid is in full contact with the yarn, improve the uniformity and efficiency of bleaching, and avoid... To prevent insufficient or excessive bleaching in certain areas, the cleaning brush 202 effectively removes lint from the yarn surface, reducing its interference with bleaching and cleaning, and improving yarn cleanliness. When the yarn is located at the left end of the machine body 1, the cleaning brush 202 works in conjunction with fresh water to dilute and remove residual bleach, ensuring a more thorough cleaning. The filtered water is sprayed through the high-pressure nozzle 205, using impact force to further remove bleach residue from the yarn surface, improving the cleaning effect. It integrates bleaching, cleaning, lint removal, and residue treatment, simplifying the process and improving production efficiency.

[0040] Please see Figure 1 , Figure 2 and Figure 3 The back of the machine body 1 is equipped with a lint-catching component 3, which includes a filter frame 301. The filter frame 301 is connected to the machine body 1 by bolts. The right rotating rod 201 is rotatably connected to the filter frame 301. A filter screen 302 is installed on the inner wall of the filter frame 301. Multiple scrapers 303 are fixedly connected to the rear end of the right rotating rod 201. Each scraper 303 is in contact with the surface of the filter screen 302. By setting up the lint-catching component 3, impurities in the new water introduced from the left end of the machine body 1 can be efficiently removed, ensuring water purity and providing a high-quality water source for subsequent yarn processing. Secondly, the ingenious design inside the component can remove residual lint, effectively avoiding the mixing of lint and new water, and achieving complete separation of lint and new water. The separated new water is precisely sprayed onto the yarn through the nozzle 205, which not only improves the utilization rate of water resources but also enhances the yarn processing effect. In addition, the separated lint can be collected separately, which facilitates subsequent cleaning work and avoids lint pollution of the production environment.

[0041] Please see Figure 1 , Figure 2 and Figure 4The front ends of the two rotating rods 201 are connected to the pulley via belts. The front end of the left rotating rod 201 is fixedly connected to the output end of an external motor. The belts and pulleys enable the two rotating rods 201 to rotate synchronously, reducing energy consumption. A partition plate 4 is fixedly connected to the inner wall of the machine body 1, and multiple contact rods 5 are rotatably connected to the inner wall of the machine body 1. The partition plate 4 can separate the bleaching solution and fresh water in the machine body 1, making it easier for the yarn to come into contact with the hydrophilic solution after bleaching, thus diluting the chemical components on the yarn. An ultrasonic generator 6 is installed on the outer surface of the machine body 1, and a cover plate 7 is hinged to the upper surface of the machine body 1. The ultrasonic generator 6 can transmit ultrasonic waves into the machine body 1, so that the yarn inside the machine body 1 is subjected to ultrasonic waves and fresh water, thus diluting the bleaching solution and chemical components on the surface of the yarn.

[0042] Please see Figure 1 , Figure 2 and Figure 3 Two liquid level sensors 8 are installed on the outer surface of the partition plate 4. The liquid level sensors 8 can monitor the new water and bleach in the machine body 1, so that the staff can add new water and bleach in time. A three-way pipe 9 is fixedly connected to the bottom of the machine body 1. A water pump 10 is installed on the upper surface of the machine body 1. The other end of the three-way pipe 9 is fixedly connected to the input end of the water pump 10. The output end of the water pump 10 is fixedly connected to the filter frame 301 through a hose. The water pump 10 can draw out the new water containing impurities in the machine body 1 and transport it into the filter frame 301, so that the water can be filtered by the filter screen 302 and then flow back into the new water area, thereby achieving the purpose of water recycling.

[0043] Please see Figure 1 , Figure 2 and Figure 3 A collection frame 11 is attached to the outer surface of the filter frame 301. The collection frame 11 is in contact with the filter screen 302. The collection frame 11 can collect the residue cleaned by the scraper 303, which is convenient for the staff to handle the lint uniformly. A water pump 12 is installed on the upper surface of the machine body 1. The input end of the water pump 12 is fixedly connected to the filter frame 301 through a hose. The output end of the water pump 12 is fixedly connected to the drain pipe 204 through a hose. The water pump 12 can draw the purified water in the filter frame 301 and deliver it to the drain pipe 204. The filtered water is sprayed onto the surface of the yarn through the nozzle 205, thereby completing the recycling of the water source.

[0044] This embodiment of a yarn processing device for a warp knitting machine, by setting up a bleaching and cleaning component, can ensure that the bleaching liquid is in full contact with the yarn, improve the uniformity and efficiency of bleaching, and avoid local under-bleaching or over-bleaching. The cleaning brush 202 effectively removes lint from the yarn surface, reduces its interference with bleaching and cleaning, and improves the cleanliness of the yarn. When the yarn is located at the left end of the machine body 1, the cleaning brush 202 works in conjunction with fresh water to dilute and remove residual bleaching liquid, ensuring a more thorough cleaning. The filtered water is sprayed through a high-pressure nozzle 205, which uses impact force to further remove bleaching liquid residue from the yarn surface, improving the cleaning effect. It integrates bleaching, cleaning, lint removal and residue treatment, simplifies the process, and improves production efficiency.

[0045] By setting up the lint-catching component 3, impurities in the new water introduced from the left end of the machine body 1 can be efficiently removed, ensuring water purity and providing a high-quality water source for subsequent yarn processing. Secondly, the ingenious design inside the component can remove residual lint, effectively preventing the mixing of lint and new water, and achieving complete separation of lint and new water. The separated new water is precisely sprayed onto the yarn through the nozzle 205, which not only improves the utilization rate of water resources but also enhances the yarn processing effect. In addition, the separated lint can be collected separately, which facilitates subsequent cleaning work and avoids lint pollution of the production environment.

[0046] It should be noted that the ultrasonic generator 6, also known as an ultrasonic drive power supply or ultrasonic power source, is an electronic device whose main function is to convert standard mains power or other forms of power into a high-frequency electrical signal that matches the ultrasonic transducer. This high-frequency electrical signal can drive the ultrasonic transducer to work, thereby generating ultrasonic waves.

[0047] The working principle of the above embodiment is as follows: First, the yarn enters the machine body 1 and contacts multiple contact rods 5. At this time, the yarn can contact the bleaching liquid in the right end of the machine body 1. At this time, the external motor drives the left rotating rod 201 to rotate. During the rotation of the left rotating rod 201, the right rotating rod 201 can be driven to rotate through the belt transmission. During the rotation of the right rotating rod 201, the bleaching liquid in the right end of the machine body 1 can be stirred by the flipping plate 203, so that it can be in a flowing state. At this time, the ultrasonic generator 6 sends ultrasonic waves into the machine body 1, so that the yarn can contact the bleaching liquid evenly, thereby improving the bleaching effect on the yarn. After bleaching, the yarn will enter the left end of the machine body 1. The yarn can be cleaned by the combination of fresh water and ultrasonic waves, which can dilute the bleach and chemical components on the surface of the yarn. When the left rotating rod 201 rotates, the lint on the surface of the yarn can be cleaned by multiple cleaning brushes 202, so that the lint on the surface of the yarn can be removed. This not only achieves uniform bleaching of the yarn, but also... It can also clean yarn, removing lint and chemical residues from the yarn surface. After use, the fresh water will contain residual bleach and lint. Then, a neutralizing agent can be added to the left end of the machine body 1 to neutralize the bleach residue. Subsequently, water pump 10 draws the used water from the left end of the machine body 1 through the three-way pipe 9 and delivers it to the filter frame 301 via a hose. Impurities in the water will pass through the filter screen 302 and be drawn by water pump 212 and delivered to the drain pipe 204. Water from nozzle 4 will be sprayed out from multiple nozzles 205, allowing the water jets to be sprayed onto the yarn, thereby further cleaning the yarn and improving the cleaning effect. Furthermore, the water source can be recycled to improve the utilization rate of the water source. The impurities retained in the filter screen 302 will be cleaned by the scraper 303 as the rotating rod 201 on the right side rotates, and the impurities attached to the filter screen 302 will be discharged into the collection frame 11 for the staff to handle the lint and impurities uniformly.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0049] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A yarn handling device for a wiping warp knitting machine, comprising a machine body (1), characterized in that: The inside of the machine body (1) is provided with a bleaching cleaning device (2); The bleaching cleaning device (2) comprises two rotating rods (201), both of which are rotatably connected with the inner wall of the machine body (1), the outer surface of the left rotating rod (201) is fixedly connected with a group of cleaning brushes (202), the outer surface of the right rotating rod (201) is fixedly connected with a group of turnover plates (203), the inner wall of the machine body (1) is provided with a drain pipe (204), and the outer surface of the drain pipe (204) is fixedly connected with a plurality of nozzles (205). The back of the machine body (1) is provided with a lint trapping assembly (3), the lint trapping assembly (3) comprises a filter frame (301), the filter frame (301) is connected with the machine body (1) by bolts, the right rotating rod (201) is rotatably connected with the filter frame (301), the inner wall of the filter frame (301) is provided with a filter screen (302), and the rear end of the right rotating rod (201) is fixedly connected with a plurality of scrapers (303), each scraper (303) is in contact with the surface of the filter screen (302).

2. A yarn handling device for a wiping warp knitting machine according to claim 1, characterized in that: The front ends of the two rotating rods (201) are drivingly connected with the belt pulleys through a belt, and the front end of the left rotating rod (201) is fixedly connected with the output end of an external motor.

3. A yarn handling device for a wiping warp knitting machine according to claim 1, characterized in that: The inner wall of the machine body (1) is fixedly connected with a partition plate (4), and the inner wall of the machine body (1) is rotatably connected with a plurality of contact rods (5).

4. A yarn handling device for a wiping warp knitting machine according to claim 1, characterized in that: The outer surface of the machine body (1) is provided with an ultrasonic generator (6), and the upper surface of the machine body (1) is hingedly provided with a cover plate (7).

5. A yarn handling device for a wiping warp knitting machine according to claim 3, characterized in that: The outer surface of the partition plate (4) is provided with two liquid level sensors (8).

6. A yarn handling device for a wiping warp knitting machine according to claim 1, characterized in that: The bottom end of the machine body (1) is fixedly communicated with a three-way pipe (9), the upper surface of the machine body (1) is provided with a water pump one (10), the other end of the three-way pipe (9) is fixedly communicated with the input end of the water pump one (10), and the output end of the water pump one (10) is fixedly communicated with the filter frame (301) through a hose.

7. A yarn handling device for a wiping warp knitting machine according to claim 1, characterized in that: The outer surface of the filter frame (301) is clamped with a collection frame (11), and the collection frame (11) is in contact with the filter screen (302).

8. A yarn handling device for a wiping warp knitting machine according to claim 1, characterized in that: The upper surface of the machine body (1) is provided with a water pump two (12), the input end of the water pump two (12) is fixedly communicated with the filter frame (301) through a hose, and the output end of the water pump two (12) is fixedly communicated with the drain pipe (204) through a hose.

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