Ultrahigh-viscosity refined cotton production device
By designing an ultra-high viscosity refined cotton production device with reverse-rotating stirring blades and magnets to remove metal impurities, the problems of refined cotton entanglement and tank damage have been solved, achieving a more efficient impregnation process and improved device safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-10
AI Technical Summary
In existing ultra-high viscosity refined cotton production equipment, the refined cotton is prone to getting tangled on the stirring shaft during the impregnation process, and metal impurities can easily scratch the tank, resulting in poor performance.
A high-viscosity refined cotton production device was designed, which uses reverse-rotating stirring blades and magnets to remove metal impurities. The stirring blades are rotated in the opposite direction by a first drive motor driving a bevel gear system to avoid entanglement, and the metal impurities are adsorbed on the conveyor belt by magnets.
This improves the contact effect between refined cotton and pharmaceuticals, prevents damage to the tank, and enhances the efficiency and safety of the production equipment.
Smart Images
Figure CN223983893U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production technology field of refined cotton, especially to super high viscosity refined cotton production device. BACKGROUND
[0002] The super high viscosity refined cotton is refined by a series of fine processing steps such as material selection, cotton opening, immersion, pretreatment, cooking, bleaching, rolling and drying, etc.
[0003] The existing super high viscosity refined cotton production device generally needs to mix and react the refined cotton and the reagent in the tank when the refined cotton raw material is immersed. However, the existing production device generally stirs the raw material by the stirring shaft to make the refined cotton raw material fully contact with the reagent. However, since the refined cotton is in a limiting state, the refined cotton will be wound on the stirring shaft when the stirring shaft is stirred, which has poor use effect. In addition, when the refined cotton is transported into the reaction kettle, metal impurities will be left in the refined cotton, which will scratch the side wall of the tank body and cause damage to the tank body when falling into the tank body, which has poor use effect. Therefore, we propose the super high viscosity refined cotton production device. SUMMARY
[0004] The utility model discloses a super high viscosity refined cotton production device which solves the above-mentioned shortcomings in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a super high viscosity refined cotton production device is designed, which comprises a tank body, the bottom of the tank body is fixed on the top of the bottom plate through a plurality of supporting legs, and a top cover is connected to the top of the tank body;
[0006] The bottom of the top cover is rotationally connected with a sleeve, the top of the sleeve extends above the top cover, a rotating shaft is coaxially rotationally connected inside the sleeve, both ends of the rotating shaft extend outside the sleeve, and the bottom of the rotating shaft and the bottom of the sleeve are both provided with stirring blades, when the top cover covers the top of the tank body, the two groups of stirring blades are both located inside the tank body; a mounting cover is installed on the top of the top cover, the top of the sleeve and the top of the rotating shaft are both located inside the mounting cover, a first bevel gear is installed on the top of the sleeve and the top of the rotating shaft, the two first bevel gears are symmetrically arranged, a second bevel gear is rotationally connected inside the mounting cover, one end of the second bevel gear extends between the two first bevel gears and the second bevel gear is meshed with the first bevel gear, one end of the second bevel gear is connected with a first driving motor, and the first driving motor is fixed on the side surface of the mounting cover;
[0007] The top of the bottom plate is provided with a shell, one end of the shell is fixed on the side of the tank body and communicates with the inside of the tank body, a plurality of supporting shafts are rotatably connected in the shell, the supporting shafts are connected by a conveying belt, and one end of one of the supporting shafts is connected with a second driving motor fixed on the side of the shell.
[0008] A magnet is mounted at one end of the shell close to the tank body, and the magnet is located in the conveying belt. A slag discharge port is formed in one side of the bottom of the shell, and a slag collecting box is mounted on the top of the bottom plate, and the opening in the top of the slag collecting box is located below the slag discharge port.
[0009] Preferably, the two groups of stirring blades are both arranged obliquely, and the oblique directions of the two groups are the same.
[0010] Preferably, there is a gap between the edge of the stirring blade and the inner wall of the tank body.
[0011] Preferably, a feeding pipe is further mounted on the top of the top cover, one end of the feeding pipe is connected with an external medicament storage device, a discharging pipe is mounted on the bottom of the tank body, and the discharging pipe is controlled to open and close by a valve.
[0012] Preferably, a hopper is mounted on the end of the top of the shell away from the tank body, and the hopper communicates with the inside of the shell.
[0013] Preferably, a plurality of pairs of guide wheels are further mounted on the inside of the shell, and the side surfaces of the guide wheels are in contact with the edges of the conveying belt.
[0014] Preferably, two elastic blocking strips are symmetrically mounted on the outer surface of the conveying belt, there is a gap between the elastic blocking strips and the guide wheels, and a plurality of anti-falling plates are arranged between the two elastic blocking strips, and the bottom of the anti-falling plate is fixed on the side surface of the conveying belt.
[0015] Preferably, a guide plate is mounted on the bottom of the slag discharge port, the top of the guide plate extends into the inside of the shell, and the bottom of the guide plate extends above the slag collecting box.
[0016] Preferably, a control cabinet is mounted on the side surface of one of the supporting legs, and the controller in the control cabinet is connected with the first driving motor and the second driving motor through wires.
[0017] The design scheme of the utility model has the advantages that in the application process,
[0018] 1. The first driving motor can drive the sleeve and the shaft to rotate reversely synchronously under the action of the first bevel gear and the second bevel gear, so that the two groups of stirring blades can rotate reversely, the refined cotton raw materials in the tank body can be stirred, and the refined cotton raw materials will not be wound on the stirring blades, and the use effect is improved.
[0019] 2、By the magnet can be in the conveying belt conveying refined cotton raw materials, the magnetic metal impurities in the raw materials can be adsorbed and separated, so as to avoid the metal impurities falling into the tank body and scratching the inner wall of the tank body, improve the use effect. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 Structure diagram of the utility model Figure 1 ; Structure diagram of the utility model
[0021] Figure 2 Structure diagram of the utility model Figure 2 ; Structure diagram of the utility model
[0022] Figure 3 Shell structure side view of the utility model;
[0023] Figure 4 Conveying belt part structure plan view of the utility model;
[0024] Figure 5 Side view of the utility model.
[0025] In the drawing: 1, bottom plate;2, discharge pipe;3, support leg;4, tank body;5, top cover;6, stirring blade;7, mounting cover;8, first drive motor;9, sleeve;10, shell;11, hopper;12, second drive motor;13, slag collecting box;14, guide plate;15, first bevel gear;16, second bevel gear;17, rotating shaft;18, slag discharge port;19, magnet;20, support shaft;21, anti-falling plate;22, conveying belt;23, elastic baffle;24, control cabinet;25, guide wheel;26, feed pipe. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0027] Referring to Figures 1-5 , the super-high viscosity refined cotton production device comprises a tank body 4, the bottom of the tank body 4 is fixed on the top of a bottom plate 1 through a plurality of support legs 3, one side surface of one of the support legs 3 is provided with a control cabinet 24, and a controller is arranged in the control cabinet 24. The controller is one of a control mainboard, a host computer or a PLC logic controller.
[0028] A top cover 5 is connected to the top of the tank body 4, the top of the top cover 5 is also provided with a feeding pipe 26, one end of the feeding pipe 26 is connected with an external medicament storage device, and a discharging pipe 2 is installed at the bottom of the tank body 4, the discharging pipe 2 is opened and closed through a valve, in actual use, the medicament can be delivered to the inside of the tank body 4 through the feeding pipe 26 to react with the refined cotton, after the reaction is completed, the staff opens the valve to discharge the materials in the tank body 4.
[0029] As shown in Figure 1 and Figure 2 , the bottom of the top cover 5 is rotatably connected with a sleeve 9, the top of the sleeve 9 extends above the top cover 5, a rotating shaft 17 is coaxially rotatably connected inside the sleeve 9, both ends of the rotating shaft 17 extend outside the sleeve 9, and the bottom of the rotating shaft 17 and the bottom of the sleeve 9 are both provided with stirring blades 6, when the top cover 5 covers the top of the tank body 4, the two groups of stirring blades 6 are both inside the tank body 4, in actual use, the refined cotton inside the tank body 4 can be stirred by the stirring blades 6, so that the refined cotton is fully contacted with the medicament.
[0030] As shown in Figure 1 and Figure 2 , the top of the top cover 5 is provided with a mounting cover 7, the sleeve 9 and the top of the rotating shaft 17 are both located in the mounting cover 7, and the top of the sleeve 9 and the top of the rotating shaft 17 are both provided with first bevel gears 15, the two first bevel gears 15 are symmetrically arranged, and a second bevel gear 16 is rotatably connected inside the mounting cover 7, one end of the second bevel gear 16 extends between the two first bevel gears 15 and the second bevel gear 16 is engaged with the first bevel gears 15, one end of the second bevel gear 16 is connected with a first driving motor 8, the first driving motor 8 is fixed on the side surface of the mounting cover 7, the first driving motor 8 is connected with a controller through wires, in actual use, the sleeve 9 and the rotating shaft 17 can be driven to rotate synchronously under the action of the first bevel gears 15 and the second bevel gear 16 through the first driving motor 8, and then the two groups of stirring blades 6 are driven to rotate reversely synchronously, so as to stir the raw materials in the tank body 4.
[0031] It should be noted that, as shown in Figure 5 , the two groups of stirring blades 6 are both arranged obliquely, and the oblique directions of the two groups are the same, in actual use, when the rotating shaft 17 and the sleeve 9 rotate reversely synchronously, the two groups of stirring blades 6 rotate reversely synchronously, so that the stirring blades 6 connected with the rotating shaft 17 will transport the raw materials at the bottom of the tank body 4 upwards while stirring, and the stirring blades 6 connected with the sleeve 9 will transport the raw materials at the top of the tank body 4 downwards while rotating, so that the two groups of stirring blades 6 will not produce vortex when stirring, and then the raw materials will not be wound on the stirring blades 6.
[0032] As shown in Figure 1 and Figure 3As shown, a housing 10 is installed on the top of the base plate 1. One end of the housing 10 is fixed to the side of the tank 4 and connected to the inside of the tank 4. Several support shafts 20 are rotatably connected inside the housing 10. The support shafts 20 are connected to each other by a conveyor belt 22. One end of one of the support shafts 20 is connected to a second drive motor 12. The second drive motor 12 is fixed to the side of the housing 10. A hopper 11 is installed on the top of the housing 10 away from the tank 4. The hopper 11 is connected to the inside of the housing 10. The second drive motor 12 is connected to a controller through a wire. In actual use, the operator conveys the refined cotton raw material through the hopper 11 to the conveyor belt 22. The second drive motor 12 can then drive the conveyor belt 22 to move and convey the raw material into the tank 4, thus completing the feeding process.
[0033] like Figure 3 As shown, several pairs of guide wheels 25 are also installed on the inner sides of the outer casing 10. The sides of the guide wheels 25 are in contact with the edge of the conveyor belt 22. In actual use, the guide wheels 25 can guide the conveyor belt 22 so that the tilt angle between the conveyor belt 22 and the outer casing 10 is consistent. In this way, the conveyor belt 22 will not collide with the inner wall of the outer casing 10 when it moves.
[0034] like Figure 3 As shown, a magnet 19 is installed inside the outer shell 10 near one end of the tank 4, and the magnet 19 is located inside the conveyor belt 22. A slag discharge port 18 is opened on one side of the bottom of the outer shell 10, and a slag collection box 13 is installed on the top of the bottom plate 1. The top opening of the slag collection box 13 is located below the slag discharge port 18. In actual use, the magnet 19 can adsorb the metal impurities remaining in the refined cotton raw material onto the conveyor belt 22 and move along the conveyor belt 22 to the bottom of the conveyor belt 22. When the impurities are far away from the magnet 19, they will be discharged from the outer shell 10 along the slag discharge port 18 and fall into the slag collection box 13 under the action of gravity.
[0035] It should be noted that, as Figure 3 and Figure 4 As shown, two elastic baffles 23 are symmetrically installed on the outer surface of the conveyor belt 22. There is a gap between the elastic baffles 23 and the guide wheel 25, and several anti-fall plates 21 are provided between the two elastic baffles 23. The bottom of the anti-fall plates 21 is fixed on the side of the conveyor belt 22. In actual use, the refined cotton raw material falling from the hopper 11 onto the conveyor belt 22 will fall between the elastic baffles 23 and the anti-fall plates 21. The anti-fall plates 21 and the elastic baffles 23 can limit the raw material and prevent it from slipping into the gap between the conveyor belt 22 and the inner wall of the outer shell 10.
[0036] Specifically, in use, the worker conveys the refined cotton raw material through the hopper 11 onto the conveyor belt 22. Then, the worker controls the second drive motor 12, which moves the conveyor belt 22, conveying the raw material into the tank 4. During this conveying process, the raw material approaches the magnet 19. Under the action of the magnet 19, magnetic metal impurities in the raw material are attracted to the conveyor belt 22, preventing them from being conveyed into the tank 4 along with the refined cotton, thus avoiding wear on the inner wall of the tank 4. The impurities then move along the conveyor belt 22 and below it, simultaneously encountering the magnet 19. When the attraction force of the magnet 19 is less than the force of gravity on the impurities... When the impurities are affected, they will fall off under the action of gravity and be discharged into the slag collection box 13 along the slag discharge port 18, thus completing the collection. When the refined cotton raw material falls into the tank 4 and reaches the preset amount, the staff will transport the agent into the tank 4 through the feed pipe 26. Then, the controller will control the first drive motor 8 to work. The first drive motor 8 will drive the sleeve 9 and the rotating shaft 17 to rotate in opposite directions under the action of the first bevel gear 15 and the second bevel gear 16, so that the two sets of stirring blades 6 will stir the raw material in the tank 4, so that the refined cotton and the agent can fully contact each other and complete the impregnation treatment. After the treatment is completed, the staff will open the valve and discharge the treated raw material in the tank 4 from the discharge pipe 2.
[0037] Furthermore, there is a gap between the edge of the stirring blade 6 and the inner wall of the tank 4, so that the stirring blade 6 will not rub against the inner wall of the tank 4 when it rotates.
[0038] Furthermore, such as Figure 2 and Figure 5 As shown, a guide plate 14 is installed at the bottom of the slag discharge port 18. The top of the guide plate 14 extends into the interior of the outer shell 10, and the bottom of the guide plate 14 extends above the slag collection box 13. The guide plate 14 can guide the impurities falling from the conveyor belt 22, so that the impurities can fall into the slag collection box 13 along the guide plate 14. In this way, the impurities will not fall to the bottom of the outer shell 10, so as to avoid wear and tear on the outer shell 10 and the conveyor belt 22.
[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An apparatus for producing super high viscous mellow cotton comprising a tank (4), characterized in that: The bottom of the tank body (4) is fixed on the top of the bottom plate (1) through several supporting legs (3), and a top cover (5) is connected on the top of the tank body (4); The bottom of the top cover (5) is rotationally connected with a sleeve (9), the top of the sleeve (9) extends above the top cover (5), a rotating shaft (17) is coaxially rotationally connected in the sleeve (9), both ends of the rotating shaft (17) extend outside the sleeve (9), and the bottom of the rotating shaft (17) and the bottom of the sleeve (9) are both provided with stirring blades (6), when the top cover (5) covers the top of the tank body (4), the two groups of stirring blades (6) are both located in the tank body (4); The top of the top cover (5) is provided with a mounting cover (7), the sleeve (9) and the top of the rotating shaft (17) are both located in the mounting cover (7), and the top of the sleeve (9) and the top of the rotating shaft (17) are both provided with first bevel gears (15), the two first bevel gears (15) are symmetrically arranged, and a second bevel gear (16) is rotationally connected in the mounting cover (7), one end of the second bevel gear (16) extends between the two first bevel gears (15) and the second bevel gear (16) is meshed with the first bevel gears (15), one end of the second bevel gear (16) is connected with a first driving motor (8), and the first driving motor (8) is fixed on the side surface of the mounting cover (7); The top of the bottom plate (1) is provided with a shell (10), one end of the shell (10) is fixed on the side surface of the tank body (4) and is connected with the inside of the tank body (4), a plurality of supporting shafts (20) are rotationally connected in the shell (10), the supporting shafts (20) are connected through a conveying belt (22), and one end of one of the supporting shafts (20) is connected with a second driving motor (12), and the second driving motor (12) is fixed on the side surface of the shell (10); A magnet (19) is mounted on one end of the shell (10) close to the tank body (4), and the magnet (19) is located in the conveying belt (22), a slag discharge port (18) is formed in one side of the bottom of the shell (10), and a slag collecting box (13) is mounted on the top of the bottom plate (1), and the top opening of the slag collecting box (13) is located below the slag discharge port (18).
2. The ultra-high viscous mellow cotton production device according to claim 1, characterized in that: The two groups of stirring blades (6) are both arranged obliquely, and the oblique directions of the two groups are the same.
3. The ultra-high viscous mellow cotton production device according to claim 2, characterized in that: There is a gap between the edge of the stirring blade (6) and the inner wall of the tank body (4).
4. The ultra-high viscous mellow cotton production device according to claim 1, characterized in that: The top of the top cover (5) is also provided with a feeding pipe (26), one end of the feeding pipe (26) is connected with an external medicament storage device, and a discharging pipe (2) is mounted on the bottom of the tank body (4), and the discharging pipe (2) is opened and closed through a valve.
5. The ultra-high viscous mellow cotton production device according to claim 1, characterized in that: A hopper (11) is mounted on the top of the shell (10) away from the tank body (4), and the hopper (11) is connected with the inside of the shell (10).
6. The ultra-high viscous mellow cotton production device according to claim 1, characterized in that: A plurality of pairs of guide wheels (25) are also mounted on the inside of the shell (10), and the side surface of the guide wheel (25) is in contact with the edge of the conveying belt (22).
7. The ultra-high viscous mellow cotton production device according to claim 6, characterized in that: The outer surface of the conveying belt (22) is symmetrically provided with two elastic guard bars (23), and a gap exists between the elastic guard bars (23) and the guide wheel (25), and a plurality of anti-falling plates (21) are arranged between the two elastic guard bars (23), and the bottom of the anti-falling plate (21) is fixed on the side of the conveying belt (22).
8. The ultra-high viscous mellow cotton production device according to claim 1, characterized in that: The bottom of the slag discharge port (18) is provided with a guide plate (14), the top of the guide plate (14) extends into the shell (10), and the bottom of the guide plate (14) extends above the slag collecting box (13).
9. The ultra-high viscous mellow cotton production device according to claim 1, characterized in that: The side of one of the legs (3) is provided with a control cabinet (24), and the controller in the control cabinet (24) is connected with the first driving motor (8) and the second driving motor (12) through wires.