Electric meter box wiring terminal manufacturing device

Abstract

The utility model discloses an electric meter box wiring terminal manufacturing device which comprises a working table, a positioning die is arranged on the working table and used for positioning accessories needing to be welded, a fixing structure is arranged on the positioning die and used for preventing the small accessories from tilting up during welding, and a hanging assembly is arranged on the working table and used for hanging the small accessories on the working table. The workbench is provided with a power-on test assembly, the power-on test assembly is used for testing the temperature rise condition of a welding point, the positioning mold comprises a base, a connecting plug fixing seat and a connector fixing seat, the base is arranged on the workbench, the connecting plug fixing seat is arranged on the base, and the connector fixing seat is arranged on the base. The utility model relates to the field of wiring terminal processing, in particular to an electric meter box wiring terminal manufacturing device.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of wiring terminal processing, specifically refers to a meter box wiring terminal manufacturing device. BACKGROUND

[0002] At present, the power supply line design of low-voltage meter box of basic power supply station is designed according to three-phase four-wire design idea, and the current energy metering box adopts three wiring terminals to lead to the meter position respectively at the total switch before the meter, and the zero line is independently provided with a wiring terminal. This three-phase four-wire design idea often causes the customer side voltage in the meter box to rise due to the broken zero line in the use process, resulting in household appliance burning accident. Therefore, most basic power supply stations adopt 220V meter box power supply mode.

[0003] However, in the use process, the 220V power supply meter box needs to solve the problem of three-phase switch, and the three wiring terminals of the total switch of the meter box need to be connected in parallel by short lines, and the zero line is connected by the way of connecting after crimping by the wire nose. Therefore, people use the wire to make a conductive ring to conduct the three-phase switch power supply side.

[0004] Most of the sites adopt the method of bending three sections of a main wire, and this wiring method basically solves the problem of three-phase conduction. However, unreasonable wire diameter or unreliable wiring can easily cause poor contact, and if the selected parallel wire is copper wire, copper-aluminum oxidation can easily cause heating and sparking under heavy load, causing switch burning and easy fire accident, which can cause harm to the safe operation of the metering box.

[0005] Therefore, a special wiring terminal is designed to solve the above problems, which is welded together with the existing commonly used connector and plug-in connector to complete the new wiring terminal, and the welding point temperature rise needs to be verified. CONTENT OF THE UTILITY MODEL

[0006] The utility model solves the problem of three-phase switch, improves the method of bending three sections of a main wire to a special wiring terminal, and designs a tool for making a wiring terminal to speed up production efficiency and facilitate testing.

[0007] In order to solve the above problems, the technical scheme adopted by the utility model is as follows: the utility model is a meter box wiring terminal manufacturing device, which comprises a workbench, a positioning mold is arranged on the workbench, the positioning mold is used for positioning the accessory to be welded, a fixing structure is arranged on the positioning mold, the fixing structure avoids the small accessory from being warped during welding, a suspension assembly is arranged on the workbench, a power-on test assembly is arranged on the workbench, the power-on test assembly is used for testing the welding point temperature rise, the positioning mold comprises a base, a plug-in connector fixing seat and a connector fixing seat, the base is arranged on the workbench, the plug-in connector fixing seat is arranged on the base, and the connector fixing seat is arranged on the base.

[0008] Furthermore, the connector fixing base is provided in multiple sets, and there is a gap between the connector fixing base and the connector fixing base.

[0009] Furthermore, the plug holder and connector holder are made of non-metallic rigid materials.

[0010] Furthermore, the fixing structure includes a mounting base, a support base, a connecting base, and a fixing component. The mounting base is mounted on the base, the support base is mounted on the mounting base, the connecting base is mounted on the support base, and the fixing component is mounted on the connecting base. Multiple sets of the fixing component are provided.

[0011] Furthermore, the fixing components are located above the connector fixing base and correspond one-to-one.

[0012] Furthermore, the fixing component includes a sliding shaft, a pull buckle, a pressure seat, and a spring. The sliding shaft is slidably disposed on the connecting seat, the pull buckle is disposed at the top of the sliding shaft, the pressure seat is disposed at the bottom of the sliding shaft, and the spring is disposed between the connecting seat and the pressure seat and located outside the sliding shaft.

[0013] Furthermore, the suspension assembly includes a base, a support plate, and hooks. The base is mounted on the workbench, the support plate is mounted on the base, and the hooks are mounted on the support plate. Multiple sets of hooks are provided.

[0014] Furthermore, the power-on test assembly includes a power supply, a resistance box, and a placement box. The power supply is placed on the workbench, the resistance box is placed on the workbench, and the placement box is placed on the resistance box. The placement box is used to hold the temperature tester.

[0015] The beneficial effects of this utility model by adopting the above structure are as follows:

[0016] 1. The adoption of newly designed wiring terminals reduces the risk of poor contact caused by unreasonable wire diameter or unreliable wiring, avoids overheating and arcing under heavy loads, prevents switch burnout, and avoids fire accidents that could endanger the safe operation of the metering box.

[0017] 2. The positioning mold facilitates the positioning of the terminal head to be welded, and the fixing component facilitates the fixing of the position of the small terminal head, preventing it from lifting up during welding.

[0018] 3. Use the power-on test kit to detect the temperature rise of the welding point during the power-on process to determine the welding effect. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a structural schematic diagram of the present invention from other angles;

[0021] Figure 3 This is a schematic diagram of the positioning mold and fixing structure of this utility model;

[0022] Figure 4 This is a structural schematic diagram of the connector fixing base and the connector fixing base of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the fixing component of this utility model;

[0024] Figure 6 This is a schematic diagram of the finished terminal block of this utility model.

[0025] The components are as follows: 1. Workbench; 2. Positioning mold; 3. Fixing structure; 4. Suspension assembly; 5. Power-on test assembly; 6. Base; 7. Connector fixing seat; 8. Connector fixing seat; 9. Mounting seat; 10. Support seat; 11. Connecting seat; 12. Fixing assembly; 13. Sliding shaft; 14. Pull buckle; 15. Press seat; 16. Spring; 17. Bottom seat; 18. Support plate; 19. Hook; 20. Power supply; 21. Resistance box; 22. Placement box. Detailed Implementation

[0026] As per the instruction manual Figures 1-4 As shown, this utility model is a device for manufacturing terminals for an electric meter box, including a workbench 1, a positioning mold 2 on the workbench 1 for positioning the accessories to be welded, a fixing structure 3 on the positioning mold 2 to prevent small accessories from lifting during welding, a suspension assembly 4 on the workbench 1, and an electrical test assembly 5 on the workbench 1 for testing the temperature rise of the welding point. The positioning mold 2 includes a base 6, a plug fixing seat 7, and a connector fixing seat 8. The base 6 is located on the workbench 1, the plug fixing seat 7 is located on the base 6, and the connector fixing seat 8 is located on the base 6.

[0027] As per the instruction manual Figures 3-4 As shown, multiple sets of connector fixing bases 7 are provided, and there is a gap between connector fixing bases 7 and connector fixing bases 8. Connector fixing bases 7 and connector fixing bases 8 are made of non-metallic rigid materials to prevent excessive heat dissipation from affecting welding.

[0028] As per the instruction manual Figure 3 and Figure 5As shown, the fixing structure 3 includes a mounting base 9, a support base 10, a connecting base 11, and a fixing component 12. The mounting base 9 is mounted on the base 6, the support base 10 is mounted on the mounting base 9, the connecting base 11 is mounted on the support base 10, and the fixing component 12 is mounted on the connecting base 11. Multiple sets of fixing components 12 are provided. The fixing components 12 are located above the connector fixing base 7 and correspond one-to-one.

[0029] As per the instruction manual Figure 5 As shown, the fixing assembly 12 includes a sliding shaft 13, a pull buckle 14, a pressure seat 15, and a spring 16. The sliding shaft 13 is slidably disposed on the connecting seat 11, the pull buckle 14 is disposed at the top of the sliding shaft 13, the pressure seat 15 is disposed at the bottom of the sliding shaft 13, and the spring 16 is disposed between the connecting seat 11 and the pressure seat 15 and located outside the sliding shaft 13, for fixing small plug terminals.

[0030] As per the instruction manual Figure 1 As shown, the suspension assembly 4 includes a bottom seat 17, a support plate 18, and hooks 19. The bottom seat 17 is mounted on the workbench 1, the support plate 18 is mounted on the bottom seat 17, and the hooks 19 are mounted on the support plate 18. Multiple sets of hooks 19 are provided for suspending connectors and plug terminals.

[0031] As per the instruction manual Figure 1 As shown, the power-on test assembly includes a power supply 20, a resistance box 21, and a placement box 22. The power supply 20 is placed on the workbench 1, the resistance box 21 is placed on the workbench 1, and the placement box 22 is placed on the resistance box 21. The placement box 22 is used to place a temperature tester. A temperature tester with multiple probes that can test multiple sets of data simultaneously is selected. The wiring terminals are connected in series between the power supply 20 and the resistance box 21. The probes of the temperature tester are glued to the welding positions using thermal adhesive. Other probes are glued to the connectors and plug terminals. The temperature rise at the welding point should be consistent with that at other positions. If it is too high, it indicates that the welding is unstable.

[0032] The appearance of the soldered terminals is as follows Figure 6 As shown.

[0033] In practical use: Place the connector into the connector fixing seat 8, pull the pull tab 14 upward, the sliding shaft 13 moves upward, the spring 16 is compressed, and the pressure seat 15 leaves the connector fixing seat 7. Place the connector terminal into the connector fixing seat 7, release the pull tab 14 and the spring 16 to help the sliding shaft 13 return to its original position, and the pressure seat 15 contacts the connector terminal to fix it. After all three are in place, perform welding. After welding, a portion of the completed terminals can be randomly inspected for an overcurrent test. That is, connect the terminals in series between the power supply 20 and the resistance box 21, and use a temperature tester to test the temperature of the welding position. If the temperature rise exceeds the threshold, it indicates that the welding effect is not good, and the welding personnel need to analyze or improve the welding method.

[0034] It should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An apparatus for making electrical meter box terminals, comprising a worktable (1), characterized in that: The workbench (1) is provided with a positioning mold (2), which is used for positioning the accessories to be welded, and the positioning mold (2) is provided with a fixing structure (3), which can avoid the small accessories from being warped during welding, and the workbench (1) is provided with a suspension assembly (4) and a power test assembly (5), and the power test assembly (5) is used for testing the temperature rise of the welding point, and the positioning mold (2) comprises a base (6), a plug-in connector fixing seat (7) and a connecting head fixing seat (8), the base (6) is arranged on the workbench (1), the plug-in connector fixing seat (7) is arranged on the base (6), and the connecting head fixing seat (8) is arranged on the base (6).

2. The apparatus according to claim 1, wherein: The plug-in connector fixing seat (7) is provided with a plurality of groups, and there is a gap between the plug-in connector fixing seat (7) and the connecting head fixing seat (8).

3. The electrical meter box terminal making apparatus of claim 2 wherein: The plug-in connector fixing seat (7) and the connecting head fixing seat (8) are made of non-metallic hard material.

4. The electrical meter box terminal making apparatus of claim 1 wherein: The fixing structure (3) comprises a mounting seat (9), a supporting seat (10), a connecting seat (11) and a fixing assembly (12), the mounting seat (9) is arranged on the base (6), the supporting seat (10) is arranged on the mounting seat (9), the connecting seat (11) is arranged on the supporting seat (10), the fixing assembly (12) is arranged on the connecting seat (11), and the fixing assembly (12) is provided with a plurality of groups.

5. The electrical meter box terminal making apparatus of claim 4 wherein: The fixing assembly (12) is located above the plug-in connector fixing seat (7) and corresponds one by one.

6. The electrical meter box terminal making apparatus of claim 5 wherein: The fixing assembly (12) comprises a sliding shaft (13), a pull buckle (14), a pressing seat (15) and a spring (16), the sliding shaft (13) is slidably arranged on the connecting seat (11), the pull buckle (14) is arranged at the top end of the sliding shaft (13), the pressing seat (15) is arranged at the bottom of the sliding shaft (13), and the spring (16) is arranged between the connecting seat (11) and the pressing seat (15) and outside the sliding shaft (13).

7. The electrical meter box terminal making apparatus of claim 1 wherein: The suspension assembly (4) comprises a bottom seat (17), a supporting plate (18) and a hook (19), the bottom seat (17) is arranged on the workbench (1), the supporting plate (18) is arranged on the bottom seat (17), and the hook (19) is arranged on the supporting plate (18).

8. The meter base terminal making apparatus of claim 1 wherein: The power test assembly (5) comprises a power supply device (20), a resistance box (21) and a placing box (22), the power supply device (20) is placed on the workbench (1), the resistance box (21) is placed on the workbench (1), and the placing box (22) is placed on the resistance box (21).

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