Charging seat and vehicle

By incorporating a heat-conducting component in the charging dock to thermally connect the charging terminals to the temperature sensor, the problem of low temperature sensing accuracy is solved, thus achieving both accuracy and safety in temperature monitoring of the charging dock.

CN223986816UActive Publication Date: 2026-03-10APTIV ELECTRICAL CENTERS (SHANGHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The temperature sensing accuracy of existing new energy electric vehicle charging bases is not high, resulting in inaccurate temperature monitoring during charging and affecting safety.

Method used

A heat-conducting component is installed in the charging base to thermally connect the charging terminal to the temperature sensor, forming a heat-conducting structure of charging terminal-heat-conducting component-temperature sensor, which directly conducts heat to the temperature sensor.

Benefits of technology

The temperature sensing accuracy of the charging dock has been improved, ensuring that the temperature sensor can efficiently monitor temperature changes during the charging process and improving the safety performance of the charging dock.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model relates to the field of new energy automobile charging, and particularly discloses a charging seat and a vehicle, and the charging seat comprises a housing which is provided with a containing cavity; the circuit board is arranged in the accommodating cavity; the charging terminal is arranged in the accommodating cavity, and the charging terminal is connected with the circuit board; the temperature sensor is arranged on the circuit board, and the temperature sensor is electrically connected with the circuit board; and the heat conduction part is arranged on the outer surface of the circuit board, covers the temperature sensor and is in heat conduction connection with the charging terminal and the temperature sensor. According to the charging seat, a heat conduction structure of the charging terminal, the heat conduction piece and the temperature sensor is formed, so that heat generated by the charging terminal is directly conducted to the temperature sensor through the heat conduction piece, the temperature sensing precision of the charging seat is improved, and it is guaranteed that the temperature sensor efficiently monitors temperature changes when the charging seat is charged; and the safety performance of the charging seat is improved.
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Description

Technical Field

[0001] This application relates to the field of new energy vehicle charging, and in particular to a charging base and vehicle. Background Technology

[0002] With the development of new energy electric vehicle technology, the requirements for charging performance are becoming increasingly stringent, making charging bases a crucial component of new energy electric vehicles. The temperature rise characteristics of charging bases are a vital performance parameter. During charging, the temperature at the charging base terminals increases continuously with charging time, eventually reaching a dynamic equilibrium. Without precise temperature monitoring and control, the safety of the charging base will be directly compromised.

[0003] Currently, the thermal management structure of charging bases in new energy electric vehicles involves drilling holes in a plastic part, inserting a temperature sensor, and then applying adhesive to achieve temperature conduction. However, during charging, the temperature is transferred to the temperature sensor through the plastic part and the adhesive, resulting in low temperature sensing accuracy. Utility Model Content

[0004] Embodiments of this application provide a charging dock and a vehicle to improve the temperature sensing accuracy of the charging dock.

[0005] To address the aforementioned technical problems, embodiments of this application disclose the following technical solutions:

[0006] On one hand, a charging dock is provided, comprising: a housing having a receiving cavity;

[0007] The circuit board is located within the receiving cavity;

[0008] A charging terminal is located in the receiving cavity and is connected to the circuit board;

[0009] A temperature sensor is mounted on a circuit board and electrically connected to the circuit board; and

[0010] A heat-conducting component is disposed on the outer surface of the circuit board and covers the temperature sensor. The heat-conducting component is thermally connected to the charging terminal and the temperature sensor respectively.

[0011] On the other hand, a vehicle is further disclosed that, in addition to one or more of the features disclosed above, or alternatively, the vehicle includes a charging dock as described in any of the foregoing.

[0012] One of the above technical solutions has the following advantages or beneficial effects: In this application, the charging terminal and the temperature sensor are thermally connected by setting a heat-conducting component to form a heat-conducting structure of charging terminal-heat-conducting component-temperature sensor, so that the heat generated by the charging terminal is directly conducted to the temperature sensor through the heat-conducting component, thereby improving the temperature sensing accuracy of the charging base, ensuring that the temperature sensor can efficiently monitor the temperature change of the charging base during charging, and improving the safety performance of the charging base. Attached Figure Description

[0013] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.

[0014] Figure 1 This is a three-dimensional structural view of the charging dock provided according to an embodiment of this application;

[0015] Figure 2 This is a three-dimensional structural view of the charging dock provided according to an embodiment of this application from another perspective;

[0016] Figure 3 This is an exploded structural view of the charging dock provided according to an embodiment of this application;

[0017] Figure 4 This is an exploded structural view of the circuit board, charging terminal, and heat-conducting component provided according to an embodiment of this application;

[0018] Figure 5 This is a top view of the circuit board, charging terminal, and heat-conducting component provided according to an embodiment of this application;

[0019] Figure 6 This is a cross-sectional view along the AA direction of the circuit board, charging terminal and heat-conducting component provided according to the embodiments of this application;

[0020] Figure 7 yes Figure 6 A magnified view of a section at point B in the middle.

[0021] Explanation of reference numerals in the attached figures:

[0022] 100. Charging stand;

[0023] 110. Shell; 111. Receiving cavity; 112. First shell section; 1121. First opening; 113. Second shell section; 1131. Second opening;

[0024] 120. Circuit board; 121. Receiving slot;

[0025] 130. Charging terminal; 131. First connecting part; 132. Second connecting part; 133. Sealing part;

[0026] 140. Temperature sensor;

[0027] 150. Heat-conducting component; 151. Fixing part; 1511. Fixing groove; 152. Heat-conducting part;

[0028] 160. Connecting terminals. Detailed Implementation

[0029] To make the objectives, technical solutions, and beneficial effects of this application clearer, the following detailed description, in conjunction with the accompanying drawings and specific embodiments, further illustrates this application. It should be understood that the specific embodiments described in this specification are merely for explaining this application and are not intended to limit it.

[0030] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0032] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0033] To address the issue of low accuracy in existing temperature sensing structures, in the embodiments of this application, referring to... Figures 1 to 7 This application provides a charging dock 100, which includes: a housing 110, a circuit board 120, a charging terminal 130, a temperature sensor 140, and a heat-conducting component 150.

[0034] Specifically, the housing 110 has a receiving cavity 111; the circuit board 120 is disposed in the receiving cavity 111; the charging terminal 130 is disposed in the receiving cavity 111 and is connected to the circuit board 120; the temperature sensor 140 is disposed on the circuit board 120 and is electrically connected to the circuit board 120; the heat-conducting element 150 is disposed on the outer surface of the circuit board 120 and covers the temperature sensor 140, and the heat-conducting element 150 is thermally connected to the charging terminal 130 and the temperature sensor 140 respectively.

[0035] The housing 110 may be made of plastic injection molding, but is not limited to this.

[0036] The charging terminal 130 may be made of any one of copper alloy, tin alloy and brass, but is not limited to this.

[0037] The temperature sensor 140 can be either a resistance temperature detector or a semiconductor temperature sensor, but is not limited to these.

[0038] The heat-conducting component 150 may be made of any one of boron nitride, aluminum oxide, aluminum nitride, silicon carbide or graphene, but is not limited to this.

[0039] Understandably, when the charging dock 100 is working normally, the temperature of the charging terminal 130 will increase continuously as the charging time increases. The heat generated by the charging terminal 130 is conducted to the heat conductor 150, and then conducted to the temperature sensor 140 by the heat conductor 150 for monitoring.

[0040] In this application, a heat-conducting component 150 is used to thermally connect the charging terminal 130 and the temperature sensor 140, forming a heat-conducting structure of charging terminal 130-heat-conducting component 150-temperature sensor 140. This allows the heat generated by the charging terminal 130 to be directly conducted to the temperature sensor 140 through the heat-conducting component 150, improving the temperature sensing accuracy of the charging base 100 and ensuring that the temperature sensor 140 can efficiently monitor the temperature changes of the charging base 100 during charging, thereby improving the safety performance of the charging base 100. At the same time, this application has a simple structure, is easy to install, and reduces production costs.

[0041] In some embodiments, refer to Figures 1 to 3 The housing 110 includes a first housing portion 112 and a second housing portion 113, which together form a receiving cavity 111 to facilitate the overall assembly of the charging base 100 and improve the assembly efficiency of the charging base 100.

[0042] In some embodiments, the charging dock 100 has a first direction Z, a second direction X, and a third direction Y that intersect each other; for example, the charging dock 100 has a first direction Z, a second direction X, and a third direction Y that are perpendicular to each other. Here, "perpendicular" refers to a state where the angle formed by two lines, a line and a surface, or a surface is 89° to 91°.

[0043] Specifically, refer to Figure 3 The charging terminal 130 includes a first connecting part 131 and a second connecting part 132 that are connected to each other. The first connecting part 131 and the second connecting part 132 are arranged sequentially in the first direction Z, and the first connecting part 131 is arranged close to the circuit board 120 relative to the second connecting part 132. The first connecting part 131 is thermally connected to the heat-conducting component 150.

[0044] The first connecting portion 131 and the second connecting portion 132 can be integrally formed, meaning they are a single, integrated structure. Alternatively, the first connecting portion 131 can be separately disposed from the second connecting portion 132, with a fixed connection between them. For example, the second connecting portion 132 can be fixedly connected to the first connecting portion 131 through riveting, welding, or other processes. This application does not impose specific limitations and can be configured according to actual circumstances. For example, in this application, the first connecting portion 131 can also be separately disposed from the second connecting portion 132, with a fixed connection between them.

[0045] Understandably, when the charging dock 100 is working normally, the temperature of the charging terminal 130 will increase continuously as the charging time increases. The heat generated by the charging terminal 130 is conducted to the heat conductor 150 through the first connection part 131, and then conducted to the temperature sensor 140 by the heat conductor 150, so as to be monitored by the temperature sensor 140. This improves the temperature sensing accuracy of the charging dock 100, ensures that the temperature sensor 140 can efficiently monitor the temperature changes of the charging dock 100 during charging, and improves the safety performance of the charging dock 100.

[0046] In some embodiments, refer to Figures 3 to 4 The heat-conducting component 150 extends along the second direction X; the circuit board 120 has a receiving groove 121 on one side of the second direction X, and the first connecting part 131 is disposed in the receiving groove 121 to limit the charging terminal 130, ensure the stability of the overall structure of the charging base 100, further ensure the safety performance of the charging base 100, and at the same time ensure the compactness of the overall structure of the charging base 100 and reduce the space occupied by the charging base 100.

[0047] In some embodiments, refer to Figures 3 to 4 Multiple charging terminals 130 are provided, and the multiple charging terminals 130 are arranged along the second direction X; multiple receiving slots 121 are provided, and each receiving slot 121 is respectively provided on both sides of the circuit board 120 in the second direction X, and each first connecting part 131 is respectively provided in a corresponding receiving slot 121 to limit the multiple charging terminals 130, further ensuring the stability of the overall structure of the charging base 100, further ensuring the safety performance of the charging base 100; at the same time, it ensures the compactness of the overall structure of the charging base 100 and reduces the space occupied by the charging base 100.

[0048] In some embodiments, refer to Figures 3 to 7 Multiple temperature sensors 140 are provided, and the multiple temperature sensors 140 are arranged along the second direction X. Each temperature sensor 140 is disposed on the circuit board 120 and is electrically connected to the circuit board 120. Each temperature sensor 140 is thermally connected to the heat-conducting component 150, and each temperature sensor 140 is disposed on the side of a corresponding first connection part 131.

[0049] This application sets up multiple temperature sensors 140 to monitor the temperature of a corresponding charging terminal 130, thereby improving the temperature sensing accuracy of the charging dock 100, ensuring that the temperature sensors 140 can efficiently monitor the temperature changes of the charging dock 100 during charging, and improving the safety performance of the charging dock 100.

[0050] In some embodiments, refer to Figures 4 to 7The heat-conducting component 150 includes a fixing part 151 and a heat-conducting part 152 connected to each other. The fixing part 151 is disposed close to the circuit board 120 relative to the heat-conducting part 152. The fixing part 151 is fixedly connected to the circuit board 120 to achieve the positioning and fixation of the heat-conducting component 150, further ensuring the stability of the overall structure of the charging dock 100 and further ensuring the safety performance of the charging dock 100. The heat-conducting part 152 covers the temperature sensor 140 and is disposed between two adjacent first connecting parts 131. The heat-conducting part 152 is thermally connected to the first connecting part 131 and the temperature sensor 140 respectively, so as to realize the direct conduction of heat between the charging terminal 130 and the temperature sensor 140, improve the temperature sensing accuracy of the charging dock 100, ensure that the temperature sensor 140 efficiently monitors the temperature change of the charging dock 100 during charging, and improve the safety performance of the charging dock 100.

[0051] The fixing part 151 and the heat-conducting part 152 can be integrally formed, that is, the fixing part 151 and the heat-conducting part 152 are a single structure. Alternatively, the fixing part 151 and the heat-conducting part 152 can be separately arranged and fixedly connected, for example, the fixing part 151 can be fixedly connected to the heat-conducting part 152 by bonding, riveting, or other processes. This application does not impose specific limitations, and the specific configuration can be determined according to the actual situation.

[0052] In some embodiments, refer to Figures 4 to 7 The fixing part 151 has a fixing groove 1511 on the side near the circuit board 120. Part of the circuit board 120 is embedded in the fixing groove 1511 to achieve the limiting and fixing between the heat conduction component 150 and the circuit board 120, prevent the heat conduction component 150 from moving at will, further ensure the stability of the overall structure of the charging base 100, and further ensure the safety performance of the charging base 100.

[0053] For example, the dimension of the circuit board 120 in the second direction X is larger than the dimension of the fixing groove 1511 in the second direction X, so as to ensure that the circuit board 120 and the fixing groove 1511 are interference fit, and to ensure that the heat-conducting component 150 and the circuit board 120 are firmly connected.

[0054] In some embodiments, refer to Figures 3 to 4 The charging terminal 130 further includes a sealing portion 133, which covers the connection between the first connecting portion 131 and the second connecting portion 132 to connect and fix the first connecting portion 131 and the second connecting portion 132.

[0055] The sealing part 133 may be made of rubber, but is not limited to this.

[0056] In some embodiments, refer to Figures 3 to 4The charging dock 100 also includes a connection terminal 160, which is connected to the side of the first connection portion 131 away from the second connection portion 132. The charging terminal 130 achieves electrical connection with other components through the connection terminal 160, ensuring the normal operation of the charging dock 100.

[0057] The connecting terminal 160 may be made of any one of copper alloy, tin alloy and brass, but is not limited to this.

[0058] In some embodiments, refer to Figures 1 to 4 A first opening 1121 is provided on the first housing part 112. The first opening 1121 communicates with the receiving cavity 111 and is correspondingly provided with the connecting terminal 160 to facilitate the connection and assembly between the connecting terminal 160 and other components.

[0059] The second housing portion 113 has a second opening 1131, which communicates with the receiving cavity 111. The second opening 1131 is correspondingly provided with the second connecting portion 132 to facilitate the connection and assembly of the second connecting portion 132 with other components.

[0060] On the other hand, in the embodiments of this application, this application also provides a vehicle, including: a charging dock 100 as in any of the above embodiments, the charging dock 100 being used to charge the vehicle's power supply.

[0061] The above steps are provided only to help understand the method, structure, and core ideas of this application. Those skilled in the art can make various improvements and modifications to this application without departing from its principles, and these improvements and modifications also fall within the scope of protection of the claims.

Claims

1. A charging station, characterized in that, The charging base comprises: a housing having a receiving cavity; a circuit board arranged in the receiving cavity; a charging terminal arranged in the receiving cavity and connected with the circuit board; a temperature sensor arranged on the circuit board and electrically connected with the circuit board; and a heat-conducting member arranged on an outer surface of the circuit board and covering the temperature sensor, the heat-conducting member being in thermal connection with the charging terminal and the temperature sensor respectively. The charging base has a first direction; 2. The charging station of claim 1, wherein, The charging terminal comprises a first connecting portion and a second connecting portion connected with each other, the first connecting portion and the second connecting portion being arranged in sequence in the first direction, and the first connecting portion being arranged closer to the circuit board relative to the second connecting portion, the first connecting portion being in thermal connection with the heat-conducting member. The charging base also has a second direction intersecting the first direction; 3. The charging stand of claim 2, wherein, The heat-conducting member extends along the second direction; The circuit board is provided with a receiving groove on one side in the second direction, and the first connecting portion is arranged in the receiving groove. The charging terminal is provided with a plurality of charging terminals arranged along the second direction; 4. The charging station of claim 3, wherein, The receiving groove is provided with a plurality of receiving grooves arranged on both sides of the circuit board in the second direction, and each first connecting portion is arranged in a corresponding receiving groove. The temperature sensor is provided with a plurality of temperature sensors arranged along the second direction, each temperature sensor being arranged on the circuit board and electrically connected with the circuit board, each temperature sensor being in thermal connection with the heat-conducting member, and each temperature sensor being arranged beside a corresponding first connecting portion.

5. The charging station of claim 4, wherein, The heat-conducting member comprises a fixed portion and a heat-conducting portion connected with each other, the fixed portion being arranged closer to the circuit board relative to the heat-conducting portion, the fixed portion being fixedly connected with the circuit board, the heat-conducting portion covering the temperature sensor, and the heat-conducting portion being arranged between adjacent first connecting portions, the heat-conducting portion being in thermal connection with the first connecting portion and the temperature sensor respectively.

6. The charging cradle of claim 4, wherein, The fixed portion is provided with a fixed groove on a side closer to the circuit board, and part of the circuit board is embedded in the fixed groove.

7. The charging cradle of claim 6, wherein, The charging terminal further comprises a sealing portion covering a connection between the first connecting portion and the second connecting portion.

8. The charging cradle of claim 2, wherein, The charging base further comprises:

9. The charging cradle of claim 2, wherein, a connecting terminal connected to a side of the first connecting portion away from the second connecting portion. The charging base comprises:

10. A vehicle characterized by comprising: The charging base according to any one of claims 1 to 9. ​