Valve surface cleaning equipment for sleeve valve production
By designing a protective cover, connecting plate, and valve surface cleaning equipment for the collection system, the problems of sewage splashing and dead corner cleaning were solved, enabling effective collection and reuse of sewage and improving cleaning efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-16
- Publication Date
- 2026-03-13
AI Technical Summary
Existing valve surface cleaning equipment is prone to wastewater splashing during the cleaning process, causing dirt to get on the top of the base and the workers' clothes, increasing the workload of subsequent cleaning, and the cleaning effect in dead corners is poor.
A valve surface cleaning device is designed, comprising a protective cover, a groove, a connecting plate, a fixing component, and a collection system. The protective cover prevents sewage splashing, the fixing and support components facilitate valve fixation, and a collection box and baffle plate are set to collect and settle sewage.
It effectively prevents sewage splashing, reduces the amount of subsequent cleaning work, improves the cleaning effect of dead corners, and realizes the secondary use of sewage.
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Figure CN223988808U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sleeve valve manufacturing technology, specifically to a valve surface cleaning device for sleeve valve manufacturing. Background Technology
[0002] A sleeve valve is a device used to regulate flow rate. It mainly consists of a valve body, a sleeve, and an actuator. It controls the flow rate and pressure of fluid by changing the throttling window area on the sleeve. It has advantages such as good stability, good sealing performance, and low noise.
[0003] For example, application number CN202420666733.8 relates to the field of check valve production technology, specifically a valve surface cleaning device for check valve production, including a base plate. This utility model first places the valve on a disc, and an electric telescopic rod drives a clamping block to clamp and fix the valve. A water pump draws water out and delivers it through a hose to a rectangular box, then sprays it out through a high-pressure nozzle. A motor drives the disc to rotate, thereby rotating the valve. The motor's output shaft drives a reciprocating screw to rotate via a transmission belt. The reciprocating screw drives a toothed plate to move up and down, which in turn drives a slider to slide up and down on the inner side of a slide rail. The toothed plate drives a gear to rotate up and down, which in turn drives a round rod to rotate. The round rod drives a fixed plate to rotate, thereby causing the high-pressure nozzle to swing up and down, thus automatically cleaning the valve surface. Simultaneously, the rotation of the disc causes the high-pressure nozzle to swing up and down, allowing for spraying of different positions on the valve, resulting in a more comprehensive spray area and better cleaning effect.
[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problem of valve surface cleaning, the current method of cleaning valves involves manual rinsing with water, which is time-consuming and labor-intensive. Furthermore, due to the structural influence of the valve components themselves, there are many dead corners on the valve surface. The nozzles of some cleaning equipment are mostly fixed, making it difficult to clean these dead corners thoroughly, resulting in poor cleaning effects. Moreover, during the cleaning process, the splashed wastewater can easily spray everywhere, causing dirt to get on the top of the base and the workers' clothing, thus increasing the workload of subsequent cleaning. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a valve surface cleaning device for sleeve valve production, which has the advantage of preventing sewage splashing. This solves the problem that when cleaning the valve surface, the splashed sewage easily sprays everywhere, causing dirt to get on the top of the base and the workers' clothes, thus increasing the workload of subsequent cleaning.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a valve surface cleaning device for sleeve valve production, comprising a base plate, a clamping device, and a circulating cleaning device. The clamping device is fixedly connected to the left side of the top of the base plate, and the circulating cleaning device is fixedly connected to the right side of the top of the base plate. A protective cover is fixedly connected to the top of the base plate. A groove is provided on the left side of the protective cover. A connecting plate is movably connected to the inside of the groove via a rotating shaft. A fixing component is provided at the bottom left side of the connecting plate, and support components are provided on both sides of the top left side of the protective cover.
[0007] As a preferred embodiment of this utility model, the fixing component includes a fixing rod and a fixing seat. The fixing rod is fixedly connected to the bottom left side of the connecting plate, and the fixing seat is fixedly connected to the bottom left side of the protective cover.
[0008] In a preferred embodiment of this invention, the support assembly includes a fixing ring and a support rod. The fixing rings are fixedly connected to both sides of the top left side of the protective cover, and the support rod is disposed on the outside of the fixing ring and is movably connected to the fixing ring.
[0009] As a preferred embodiment of this utility model, a groove is provided on the rear side of the top left side of the base plate, a connecting pipe is fixedly connected to the left side of the back of the base plate, and a collection box is fixedly connected to the other end of the connecting pipe.
[0010] As a preferred embodiment of this utility model, the top of the connecting pipe is provided with a square groove, and a baffle plate is movably connected inside the square groove.
[0011] As a preferred embodiment of this utility model, an annular groove is provided on the left side of the top of the base plate, and a connecting groove is provided on the front side of the groove, with the annular groove connecting the front side of the connecting groove.
[0012] As a preferred embodiment of this invention, a transparent glass observation window is fixedly embedded on the front of the protective cover, and a light strip is fixedly connected to the top of the inner cavity of the protective cover.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, by setting a protective cover, a groove and a connecting plate, fixes the protective cover to the top of the base plate, and then opens the connecting plate through the groove on the left side to place the valve into the top of the clamping device. Finally, the connecting plate is used to clean the valve. This solves the problem that when cleaning the valve surface, the splashed sewage can easily spray everywhere, causing dirt to get on the top of the base and the workers' clothes, thus increasing the workload of subsequent cleaning. It has the advantage of preventing sewage splashing.
[0015] 2. This utility model, by setting a fixing component, requires rotating the fixing rod to open the connecting plate when it is necessary to open it, thereby facilitating the opening of the connecting plate. At the same time, when closing the protective cover, the fixing rod is inserted into the inside of the fixing seat, blocking the connecting plate from falling into the inner cavity of the protective cover, thus preventing the connecting plate from being opened. Furthermore, by setting a support component, when it is necessary to replace the valve for cleaning, the connecting plate is rotated and the support rod is moved, allowing the support rod to move inside the fixing ring, thereby locking the connecting plate to prevent it from falling off. Then, the valve is placed on top of the clamping device for clamping and fixing for subsequent cleaning.
[0016] 3. This utility model, by setting up a groove, connecting pipe and collection box, allows sewage to enter the connecting pipe along the groove in the bottom plate during the valve cleaning process, and then enter the collection box along the connecting pipe for collection. Furthermore, by setting up a square groove and a baffle plate, as the sewage enters the connecting pipe along the groove, the baffle plate is inserted into the square groove in the top of the connecting pipe, thereby intercepting impurities flowing with the sewage, allowing the collected sewage to settle and be reused. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the protective cover of this utility model;
[0019] Figure 3 This is a three-dimensional exploded view of the connecting rod of this utility model.
[0020] In the diagram: 1. Base plate; 2. Clamping device; 3. Circulating cleaning device; 4. Protective cover; 5. Groove; 6. Connecting plate; 7. Fixing assembly; 71. Fixing rod; 72. Fixing seat; 8. Support assembly; 81. Fixing ring; 82. Supporting rod; 9. Trench; 10. Connecting pipe; 11. Collection box; 12. Square groove; 13. Baffle plate; 14. Annular groove; 15. Connecting groove; 16. Transparent glass observation window; 17. Light strip. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 3As shown, the present invention provides a valve surface cleaning device for sleeve valve production, including a base plate 1, a clamping device 2, and a circulating cleaning device 3. The clamping device 2 is fixedly connected to the left side of the top of the base plate 1, and the circulating cleaning device 3 is fixedly connected to the right side of the top of the base plate 1. A protective cover 4 is fixedly connected to the top of the base plate 1. A groove 5 is provided on the left side of the protective cover 4. A connecting plate 6 is movably connected to the inside of the groove 5 through a rotating shaft. A fixing component 7 is provided at the bottom of the left side of the connecting plate 6. Support components 8 are provided on both sides of the top left side of the protective cover 4.
[0023] refer to Figure 1 The fixing component 7 includes a fixing rod 71 and a fixing seat 72. The fixing rod 71 is fixedly connected to the bottom left side of the connecting plate 6, and the fixing seat 72 is fixedly connected to the bottom left side of the protective cover 4.
[0024] As a technical optimization of this utility model, by setting a fixing component 7, when it is necessary to open the connecting plate 6, the fixing rod 71 is rotated to make the connecting plate 6 rotate, thereby facilitating the opening of the connecting plate 6. At the same time, when closing the protective cover 4, the fixing rod 71 is inserted into the inner side of the fixing seat 72, and the blocking of the fixing rod 71 prevents the connecting plate 6 from falling into the inner cavity of the protective cover 4, thus making it impossible to open the connecting plate 6.
[0025] refer to Figure 2 The support assembly 8 includes a fixing ring 81 and a support rod 82. The fixing ring 81 is fixedly connected to both sides of the top left side of the protective cover 4. The support rod 82 is located on the outside of the fixing ring 81 and is movably connected to the fixing ring 81.
[0026] As a technical optimization of this utility model, by setting up the support component 8, when the valve needs to be replaced for cleaning, the connecting plate 6 is rotated and the support rod 82 is moved so that the support rod 82 moves inside the fixing ring 81, thereby making the support rod 82 lock onto the connecting plate 6 to prevent it from falling off. Then the valve is placed on top of the clamping device 2 for clamping and fixing for subsequent cleaning.
[0027] refer to Figure 3 A groove 9 is provided on the rear side of the top left side of the base plate 1, and a connecting pipe 10 is fixedly connected to the left side of the back of the base plate 1. The other end of the connecting pipe 10 is fixedly connected to a collection box 11.
[0028] As a technical optimization of this utility model, by setting up a groove 9, a connecting pipe 10 and a collection box 11, when the valve is being cleaned, the sewage flows along the groove 9 opened in the bottom plate 1 into the connecting pipe 10, and then along the connecting pipe 10 into the collection box 11, thereby being collected.
[0029] refer to Figure 3A square groove 12 is provided at the top of the connecting pipe 10, and a baffle plate 13 is movably connected inside the square groove 12.
[0030] As a technical optimization of this utility model, by setting up a square groove 12 and a baffle plate 13, when sewage enters the connecting pipe 10 along the groove 9, the baffle plate 13 is inserted into the square groove 12 opened at the top of the connecting pipe 10, thereby intercepting the impurities flowing with the sewage, so that the collected sewage can be settled and reused.
[0031] refer to Figure 2 An annular groove 14 is provided on the left side of the top of the base plate 1, and a connecting groove 15 is provided on the front side of the groove 9. The annular groove 14 is connected to the front side of the connecting groove 15.
[0032] As a technical optimization of this utility model, by setting an annular groove 14 and a connecting groove 15, during the cleaning process, the sewage flows along the annular groove 14 and then flows into the groove 9 through the connecting groove 15 connected to the annular groove 14, thereby guiding the water splashed during cleaning into the collection box 11.
[0033] refer to Figure 1 A transparent glass observation window 16 is fixedly embedded on the front of the protective cover 4, and a light strip 17 is fixedly connected to the top of the inner cavity of the protective cover 4.
[0034] As a technical optimization of this utility model, by setting a transparent glass observation window 16 and a light strip 17, the internal cleaning situation can be viewed through the transparent glass observation window 16 on the front of the protective cover 4 during the valve cleaning process, while the internal light strip 17 illuminates the internal space, thus facilitating the viewing of the internal situation.
[0035] The working principle and usage process of this utility model are as follows: During use, the top of the base plate 1 is completely covered by the protective cover 4. When the valve surface needs to be cleaned, the fixed rod 71 is rotated, causing the connecting plate 6 to rotate. Then, the support rod 82 is moved inside the fixed ring 81, thereby locking the connecting plate 6 to prevent it from falling off. The valve is then placed on top of the clamping device 2 for clamping and fixing. Then, the support rod 82 is retracted, and the connecting plate 6 is rotated to close the valve for cleaning. During the cleaning process, the sewage is collected through the annular groove 14 and then flows into the groove 9 through the connecting groove 15 connected to the annular groove 14. Afterward, it enters the collection box 11 through the connecting pipe 10. As the sewage enters the connecting pipe 10 through the groove 9, the baffle plate 13 is inserted into the square groove 12 at the top of the connecting pipe 10. This baffle plate 13 intercepts the impurities flowing with the sewage, allowing the collected sewage to settle and be reused. This provides the advantage of preventing sewage splashing.
[0036] In summary, this valve surface cleaning equipment for sleeve valve production solves the problem of wastewater splashing everywhere when cleaning the valve surface, causing dirt to get on the top of the base and the workers' clothes, thus increasing the workload of subsequent cleaning. This is achieved by setting up a protective cover 4, a groove 5, and a connecting plate 6. The protective cover 4 is fixedly connected to the top of the base plate 1, and then the connecting plate 6 is opened through the groove 5 on the left side to place the valve into the top of the clamping device 2. Finally, the connecting plate 6 cleans the valve.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A valve surface cleaning apparatus for sleeve valve production, comprising a base plate (1), a clamping device (2) and a circulating cleaning device (3), characterized in that: The clamping device (2) is fixedly connected to the left side of the top of the bottom plate (1), the circulating cleaning device (3) is fixedly connected to the right side of the top of the bottom plate (1), the top of the bottom plate (1) is fixedly connected with a protective cover (4), the left side of the protective cover (4) is provided with a groove (5), the inside of the groove (5) is movably connected with a connecting plate (6) through an axis, the bottom of the left side of the connecting plate (6) is provided with a fixing assembly (7), and the left side of the top of the protective cover (4) is provided with a supporting assembly (8) on both sides.
2. A valve surface cleaning apparatus for sleeve valve production as claimed in claim 1, characterized in that: The fixing assembly (7) comprises a fixing rod (71) and a fixing seat (72), the fixing rod (71) is fixedly connected to the bottom of the left side of the connecting plate (6), and the fixing seat (72) is fixedly connected to the bottom of the left side of the protective cover (4).
3. A valve surface cleaning apparatus for sleeve valve production as defined in claim 1, characterized in that: The supporting assembly (8) comprises a fixed ring (81) and a supporting rod (82), the fixed ring (81) is fixedly connected to the left side of the top of the protective cover (4), the supporting rod (82) is arranged outside the fixed ring (81), and the supporting rod (82) is movably connected with the fixed ring (81).
4. A valve surface cleaning apparatus for sleeve valve production as defined in claim 1, characterized in that: The rear side of the left side of the top of the bottom plate (1) is provided with a groove (9), the left side of the back of the bottom plate (1) is fixedly connected with a connecting pipe (10), and the other end of the connecting pipe (10) is fixedly connected with a collecting box (11).
5. A valve face cleaning apparatus for sleeve valve production as claimed in claim 4, characterised in that: The top of the connecting pipe (10) is provided with a square groove (12), and the square groove (12) is movably connected with a blocking plate (13).
6. A valve face cleaning apparatus for sleeve valve production as defined in claim 4, characterized in that: The left side of the top of the bottom plate (1) is provided with an annular groove (14), the front side of the groove (9) is provided with a connecting groove (15), and the front side of the connecting groove (15) is connected with the annular groove (14).
7. A valve surface cleaning apparatus for sleeve valve production as defined in claim 1, characterized in that: The front surface of the protective cover (4) is fixedly embedded with a transparent glass observation window (16), and the top of the inner cavity of the protective cover (4) is fixedly connected with a lamp strip (17).
Citation Information
Patent Citations
Valve surface cleaning equipment for check valve production
CN222036012U