Water conservancy pipeline inner wall cleaning machine

Abstract

The utility model relates to the technical field of pipeline cleaning, in particular to a water conservancy pipeline inner wall cleaning machine. The contact area between the roller brush and the inner wall of the pipeline can be effectively reduced, the friction force between the roller brush and the inner wall of the pipeline is reduced, and dirt adhering to the roller brush is reduced; comprising a mounting cylinder, inner supporting walking devices symmetrically mounted on the two sides of the mounting cylinder, a rotating disc rotationally mounted on the mounting cylinder and a sweeping mechanism mounted on the rotating disc, and a first motor for providing power for rotation of the rotating disc is mounted on the mounting cylinder; the sweeping mechanism comprises a frame body, a roller brush rotationally installed on the frame body and a second motor, and the second motor is fixedly installed on the frame body and provides power for rotation of the roller brush; the inner support walking device is used for driving the mounting cylinder to walk in the water conservancy pipeline; an installation support arranged in the radial direction of the rotary disc is installed on the rotary disc, the middle of the installation frame is rotationally installed at the end, away from the center of the rotary disc, of the installation support, and the adjusting pull piece comprises a threaded cylinder and two threaded rods.

Description

Technical Field

[0001] This utility model relates to the technical field of pipeline cleaning, and in particular to a water conservancy pipeline inner wall cleaning machine. Background Technology

[0002] As is well known, water pipelines are infrastructure used to transport, distribute or control water flow, and are widely used in agricultural irrigation, urban water supply, drainage systems, hydropower generation and industrial water use. After long-term use, dirt and other contaminants adhere to the inner walls of the pipelines, causing excessive head loss along the pipeline, and the inner walls of the water pipelines need to be cleaned regularly.

[0003] For example, Chinese utility model patent CN211948824U discloses a water conservancy pipeline cleaning device, including: a fixed base, a motor, a rotating head, an elastic spiral friction rail, a connecting shaft, a brush bracket, and a fixed sleeve; the brush bracket is circumferentially equipped with brushes, and the brush bracket is sleeved on the outside of the connecting shaft, so as to clean the inner wall of the pipeline by brushing.

[0004] However, the following defects were found: the inner diameter of water conservancy pipelines is mostly large-diameter, and the frictional resistance is large when the entire brush comes into contact with the inner wall of the pipeline; moreover, most of the dirt removed by the brush is re-adhered to the brush, resulting in poor cleaning efficiency for the inner wall of the pipeline. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a water conservancy pipeline inner wall cleaning machine that effectively reduces the contact area between the roller brush and the inner wall of the pipeline, reduces the friction between the roller brush and the inner wall of the pipeline, and reduces the adhesion of dirt to the roller brush.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a water conservancy pipeline inner wall cleaning machine, comprising an installation cylinder, an inner support walking device symmetrically installed on both sides of the installation cylinder, a turntable rotatably installed on the installation cylinder, and a cleaning mechanism installed on the turntable. A first motor is installed on the installation cylinder to provide power for the rotation of the turntable. The cleaning mechanism includes a frame, a roller brush rotatably installed on the frame, and a second motor. The second motor is fixedly installed on the frame and provides power for the rotation of the roller brush. The inner support walking device is used to drive the installation cylinder to move within the water conservancy pipeline. Further, the output end of the first motor is connected to the turntable via gears, etc., and the second motor is connected to the roller brush via chains and sprockets, etc. The central axis of the installation cylinder coincides with the central axis of the water conservancy pipeline to be cleaned, and the central axis of the roller brush is parallel to the central axis of the installation cylinder.

[0009] Preferably, it also includes an adjusting pull member. The turntable is equipped with a mounting support arranged radially along the turntable. The mounting frame is rotatably mounted at the end of the mounting support away from the center of the turntable. The adjusting pull member includes a threaded cylinder and two threaded rods. One end of one threaded rod is hinged to the mounting frame, and one end of the other threaded rod is hinged to the edge of the turntable. The other ends of the two threaded rods are respectively threaded to both ends of the threaded cylinder. Furthermore, the threads on the two threaded rods are reverse-threaded.

[0010] Preferably, the mounting support includes a fixed rod fixedly connected to the turntable and a sleeve slidably mounted on the fixed rod, wherein the fixed rod and the sleeve are fixedly connected by bolts.

[0011] Preferably, the internal support walking device includes a mounting frame rotatably mounted on the mounting cylinder, a drive screw rotatably mounted between the mounting frame and the mounting cylinder, a drive seat slidably mounted on the mounting frame, and multiple internal support walking components. Each internal support walking component includes a support leg hinged to the end of the mounting cylinder, a roller rotatably mounted to the end of the support leg, and a support rod with one end hinged to the support leg. The other end of the support rod is hinged to the drive seat, and the drive seat is threadedly connected to the drive screw. A drive shaft is rotatably mounted inside the mounting cylinder, and the drive screws on the two internal support walking devices are connected via the drive shaft. A third motor is mounted on the support leg to provide power for the rotation of the roller. Further, the drive shaft is connected to the drive screw via gears, etc.; the output end of the third motor is connected to the roller via a bevel gear.

[0012] Preferably, a fourth motor is installed on the mounting frame of one of the internal support walkers, and the output end of the fourth motor is connected to the corresponding drive screw; further, the fourth motor is installed on the mounting frame of the internal support walker on the side of the internal wall cleaning machine in the direction of travel inside the water conservancy pipeline.

[0013] Preferably, a scraper is installed on the frame, which is arranged parallel to the roller brush.

[0014] Preferably, an ejector is installed on the mounting frame of one of the internal support walkers, and the ejector is provided with multiple nozzles evenly distributed around the circumference; furthermore, the central axis of the ejector coincides with the central axis of the mounting cylinder, and the input end of the ejector is connected to an external pressurized water source through a flexible connecting pipe; the ejector is installed on the mounting frame of the internal support walker on the side opposite to the direction of travel of the internal cleaning machine.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a water conservancy pipeline inner wall cleaning machine, which has the following beneficial effects: The water conservancy pipeline inner wall cleaning machine uses an internal support walking device to drive the installation cylinder to walk along the inner wall of the pipeline. The first motor drives the turntable to rotate, so that the roller brush moves in a circle around the inner wall of the pipeline. At the same time, the second motor drives the roller brush to rotate at high speed. The roller brush removes dirt from the inner wall of the pipeline. At the same time, under the centrifugal force generated when the roller brush rotates, the dirt adhering to the roller brush is thrown off. This can effectively reduce the contact area between the roller brush and the inner wall of the pipeline, reduce the friction between the roller brush and the inner wall of the pipeline, and reduce the dirt adhering to the roller brush. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a top view schematic diagram of the structure of this utility model;

[0019] Figure 3 This is the utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0020] Figure 4 This is the utility model Figure 1 A magnified schematic diagram of the structure at point B in the middle;

[0021] Figure 5 This is the utility model Figure 1 A magnified schematic diagram of the structure at point C in the middle;

[0022] The following components are labeled in the attached diagram: 1. Mounting cylinder; 2. Turntable; 3. First motor; 4. Frame; 5. Roller brush; 6. Second motor; 7. Threaded cylinder; 8. Threaded rod; 9. Fixing rod; 10. Sleeve; 11. Mounting bracket; 12. Drive screw; 13. Drive seat; 14. Support leg; 15. Roller; 16. Support rod; 17. Drive shaft; 18. Third motor; 19. Fourth motor; 20. Scraper; 21. Ejector; 22. Nozzle. Detailed Implementation

[0023] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0024] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] Example 1

[0027] Please refer to Figure 1-4 A water conservancy pipeline inner wall cleaning machine includes: an installation cylinder 1, an inner support walker symmetrically installed on both sides of the installation cylinder 1, a turntable 2 rotatably installed on the installation cylinder 1, and a cleaning mechanism installed on the turntable 2. A first motor 3 is installed on the installation cylinder 1 to provide power for the rotation of the turntable 2. The cleaning mechanism includes a frame 4, a roller brush 5 rotatably installed on the frame 4, and a second motor 6. The second motor 6 is fixedly installed on the frame 4 and provides power for the rotation of the roller brush 5. The inner support walker is used to drive the installation cylinder 1 to move inside the water conservancy pipeline. Further, the output end of the first motor 3 is connected to the turntable 2 through gears, etc., and the second motor 6 is connected to the roller brush 5 through chains and sprockets, etc. The central axis of the installation cylinder 1 coincides with the central axis of the water conservancy pipeline to be cleaned, and the central axis of the roller brush 5 is parallel to the central axis of the installation cylinder 1. In this embodiment, the frame 4 is fixedly installed at the edge of the turntable 2 along the radial direction.

[0028] For details, please refer to Figure 4 A scraper 20 is installed on the frame 4, which is parallel to the roller brush 5.

[0029] For details, please refer to Figure 1-3 The internal support walking device includes a mounting frame 11 rotatably mounted on the mounting cylinder 1, a drive screw 12 rotatably mounted between the mounting frame 11 and the mounting cylinder 1, a drive seat 13 slidably mounted on the mounting frame 11, and multiple internal support walking components. Each internal support walking component includes a support leg 14 hinged to the end of the mounting cylinder 1, a roller 15 rotatably mounted to the end of the support leg 14, and a support rod 16 with one end hinged to the support leg 14. The other end of the support rod 16 is hinged to the drive seat 13, and the drive seat 13 is threadedly connected to the drive screw 12. A drive shaft 17 is rotatably mounted inside the mounting cylinder 1. The drive screws 12 on the two internal support walking devices are connected via the drive shaft 17. A third motor 18 is mounted on the support leg 14 to provide power for the rotation of the roller 15. Furthermore, the drive shaft 17 is connected to the drive screw 12 via gears, etc. The output end of the third motor 18 is connected to the roller 15 via a bevel gear.

[0030] For details, please refer to Figure 1 or Figure 3 A fourth motor 19 is installed on the mounting frame 11 of one of the internal support walkers, and the output end of the fourth motor 19 is connected to the corresponding drive screw 12. Furthermore, the fourth motor 19 is installed on the mounting frame 11 of the internal support walker on the side of the internal wall cleaning machine in the direction of advancement inside the water conservancy pipeline.

[0031] For details, please refer to Figure 3One of the mounting frames 11 of the internal support walker is equipped with a jet injector 21, which has multiple nozzles 22 evenly distributed around its circumference. Furthermore, the central axis of the jet injector 21 coincides with the central axis of the mounting cylinder 1, and the input end of the jet injector 21 is connected to an external pressurized water source through a flexible connecting pipe. The jet injector 21 is installed on the mounting frame 11 of the internal support walker on the opposite side of the internal cleaning machine's travel direction.

[0032] The water conservancy pipeline inner wall cleaning machine provided in this embodiment, during the rotation of the frame 4 driven by the turntable 2, the scraper 20 pre-scrapes away the dirt attached to the inner wall of the pipeline, reducing the burden on the subsequent roller brush 5 and further improving the cleaning efficiency and effect of the inner wall of the pipeline; by rotating the drive screw 12, after thread transmission, the drive seat 13 moves closer to the mounting cylinder 1, and after being driven by the support rod 16, the movable end of the support leg 14 gradually moves away from the center of the mounting cylinder 1 until the roller 15 contacts the inner wall of the pipeline, and the third motor 18 can drive the roller 15 to rotate, thereby realizing the movement of the inner support walker in the pipeline. This inner support walker can be applied to multiple... The pipe diameter is suitable for water conservancy pipelines. The fourth motor 19 can drive the drive screw 12 to rotate on its own. After being driven by the transmission shaft 17, it realizes the synchronous external support of the two inner support walking legs 14 without manual intervention, thus improving the automation level of the device. After the external pressurized water source enters the jet injector 21, it is sprayed out through the nozzle 22. The high-pressure water jet from the nozzle 22 can perform a secondary rinsing of the water conservancy pipeline after it has been brushed by the roller brush 5, further improving the rinsing effect of the water conservancy pipeline. In another embodiment, the output end of the nozzle 22 faces the roller brush 5. While the roller brush 5 is brushing the inner wall of the water conservancy pipeline, it is simultaneously rinsed by the high-pressure water jet to clean the dirt on the inner wall of the pipeline more thoroughly.

[0033] Example 2

[0034] The water pipe inner wall cleaning machine provided in Example 1 has been further optimized. For details, please refer to... Figure 1 and Figure 5 It also includes an adjusting pull member. The turntable 2 is equipped with a mounting support arranged radially along the turntable 2. The mounting bracket 11 is rotatably mounted at the end of the mounting support away from the center of the turntable 2. The adjusting pull member includes a threaded cylinder 7 and two threaded rods 8. One end of one threaded rod 8 is hinged to the mounting bracket 11, and one end of the other threaded rod 8 is hinged to the edge of the turntable 2. The other ends of the two threaded rods 8 are respectively threaded to both ends of the threaded cylinder 7. Furthermore, the threads on the two threaded rods 8 are reversed.

[0035] For details, please refer to Figure 1 The mounting support includes a fixed rod 9 that is fixedly connected to the turntable 2 and a sleeve 10 that is slidably mounted on the fixed rod 9. The fixed rod 9 and the sleeve 10 are fixedly connected by bolts.

[0036] The water conservancy pipeline inner wall cleaning machine provided in this embodiment can adjust the tilt angle of the frame 4 by rotating the threaded cylinder 7 to increase or decrease the distance between the two threaded rods 8. This changes the distance between the roller brush 5 and the scraper 20 and the center of the mounting cylinder 1, thereby meeting the inner wall cleaning needs of pipelines with different diameters and improving the applicability of the device. Alternatively, the installation position of the roller brush 5 and the scraper 20 can be adjusted over a wide range by adjusting the installation height of the sleeve 10 at the fixed rod 9, further improving the applicability of the inner wall cleaning machine to the inner wall cleaning of pipelines with different diameters.

[0037] The operation of the water conservancy pipeline inner wall cleaning machine provided by this utility model is as follows: Start the fourth motor 19, which drives the drive screw 12 to rotate. After being transmitted through the drive seat 13 and the support rod 16, the support legs 14 support the outside, and each roller 15 contacts the inner wall of the pipeline. By adjusting the length of the installation support and the length of the pull piece, the roller brush 5 and the scraper 20 are in contact with the inner wall of the pipeline. The first motor 3 drives the turntable 2 to rotate, so that the scraper 20 and the roller brush 5 make a circular motion around the inner wall of the pipeline. The scraper 20 scrapes away the dirt on the inner wall of the pipeline. At the same time, the second motor 6 drives the roller brush 5 to rotate at high speed. The roller brush 5 brushes away the dirt on the inner wall of the pipeline. At the same time, under the action of centrifugal force generated when the roller brush 5 rotates, the dirt adhering to the roller brush 5 is thrown out. The inner support walker drives the installation cylinder 1 to walk along the inner wall of the pipeline, so as to achieve a comprehensive cleaning of the inner wall of the water conservancy pipeline.

[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.

Claims

1. A waterway pipe inner wall cleaning machine characterized by, The utility model relates to a water conservancy pipeline cleaning device, including installation cylinder (1), the inner support walking device of symmetry installation in installation cylinder (1) both sides, the carousel (2) of rotation installation in installation cylinder (1) on and install the cleaning mechanism on carousel (2), first motor (3) is installed on installation cylinder (1) to carousel (2) rotation provides power, the cleaning mechanism includes frame body (4), the roller brush (5) of rotation installation in frame body (4) on and second motor (6), second motor (6) is fixedly installed on frame body (4), and second motor (6) provides power for the rotation of roller brush (5), the inner support walking device is used to drive installation cylinder (1) and walks in water conservancy pipeline.

2. The waterway cleaning machine of claim 1, wherein, Still include adjustment pull piece, carousel (2) is installed with the installation support that sets up along carousel (2) radial, and the middle rotation of installation frame (11) is installed in the end of installation support far from the center of carousel (2), and adjustment pull piece includes threaded cylinder (7) and two threaded rods (8), one end of one threaded rod (8) is hinged with installation frame (11), and one end of another threaded rod (8) is hinged with the edge of carousel (2), and the other end of two threaded rods (8) is respectively with the both ends screw connection of threaded cylinder (7).

3. The water conduit inner wall cleaning machine according to claim 2, wherein The installation support includes the fixed link (9) of fixed connection with carousel (2) and the sleeve (10) of sliding installation in fixed link (9), and fixed link (9) and sleeve (10) are fixedly connected through bolt.

4. The waterway cleaning machine of claim 1, wherein, The inner support walking device includes the installation frame (11) of rotation installation in installation cylinder (1), the drive screw (12) of rotation installation between installation frame (11) and installation cylinder (1), the drive seat (13) of sliding installation in installation frame (11) and a plurality of inner support walking pieces, the inner support walking piece includes the support leg (14) of hinged installation in the end of installation cylinder (1), the gyro wheel (15) of rotation installation in the end of support leg (14) and the support rod (16) with one end hinged with support leg (14), the other end of support rod (16) is hinged with drive seat (13), and drive seat (13) is screw transmission connection with drive screw (12), and transmission shaft (17) is rotationally installed in installation cylinder (1), and the drive screw (12) on two inner support walking devices is transmission connection through transmission shaft (17), and third motor (18) is installed on support leg (14) to provide power for the rotation of gyro wheel (15).

5. The water conduit inner wall cleaning machine according to claim 4, wherein One of the inner support walking device installation frame (11) is installed with fourth motor (19), and the output end of fourth motor (19) is transmission connection with corresponding drive screw (12).

6. The waterway cleaning machine of claim 1, wherein, The frame body (4) is installed with scraper (20) and is arranged in parallel with roller brush (5).

7. The water conduit inner wall cleaning machine according to claim 4, wherein One of the inner support walking device installation frame (11) is installed with jet device (21), and multiple nozzles (22) are arranged circumferentially on jet device (21).

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